CN106637060B - A kind of carbo-nitriding heat-treatment technology method - Google Patents

A kind of carbo-nitriding heat-treatment technology method Download PDF

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CN106637060B
CN106637060B CN201610911513.7A CN201610911513A CN106637060B CN 106637060 B CN106637060 B CN 106637060B CN 201610911513 A CN201610911513 A CN 201610911513A CN 106637060 B CN106637060 B CN 106637060B
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carbo
workpiece
carbon potential
layer
carbon
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CN106637060A (en
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张玲
孙伟
仵永刚
魏建文
曾朝凡
皇天鸣
刘利军
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Luoyang Bearing Group Co ltd
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Luoyang LYC Bearing Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/28Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases more than one element being applied in one step
    • C23C8/30Carbo-nitriding
    • C23C8/32Carbo-nitriding of ferrous surfaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/40Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rings; for bearing races
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)

Abstract

The invention discloses a kind of carbo-nitriding heat-treatment technology method, a, selection can be used for the mult-purpose chamber furnace of Carburization Treatment;B, using nitrogen+methanol+ammonia+propane carburizing medium;Carbon potential is controlled using oxygen probe, realizes the control to furnace atmosphere carbon potential;C, charging method: the charging number of plies is selected according to the height of workpiece, retention gap guarantees the uniformity of infiltration layer between every layer of workpiece;D, technological parameter: 815 DEG C~825 DEG C of carbo-nitriding temperature, carbon potential: 1.20%~1.30%, 3h~3.5h is seeped by force;Diffusion period temperature is 815 DEG C~825 DEG C, and carbon potential is 1.10%~1.20%;Spread 3h~3.5h;Quenching uses the quick bright quenc hing oil of KR-218,8~15 minutes cooling;Tempering is then air-cooled;E, carbon is determined using steel foil between every furnace carburazing period.The present invention can obtain the carbonitrided case of certain depth within the relatively short time, and obtain higher hardness.

Description

A kind of carbo-nitriding heat-treatment technology method
Technical field
The invention belongs to technical field of heat treatment, are related to a kind of carbo-nitriding heat treatment process, are related specifically to a kind of high Carbon chromium beating steel GCr15 bearing ring carbo-nitriding heat treatment process.The present invention is only applicable to bearing ring diameter and is not more than 120mm, the carbo-nitriding heat treatment process of bearing internal external circle of the effective thickness not less than 2.0mm.The present invention is suitable for box more With furnace, carbo-nitriding processing is carried out to bearing parts.
Background technique
It is well known that GCr15 is a kind of most widely used high-carbon-chromium bearing steel of bearing industry, domestic and international some well-known product The middle-size and small-size precision bearing of board or the bearing used under special operation condition, mostly by selecting the material, using special heat Treatment process, such as the surface hardness and wear-resisting property of workpiece are improved using carbo-nitriding, ultra fine process, it mentions The service life requirement of high bearing.Conventional GCr15 carbonitriding technology scheme: methanol+ammonia+propane atmosphere, CO content Reach 30% or so, the shortcomings that such scheme is easy to produce non-horse tissue, desmachyme, coarse carbide;In order to guarantee in finished product Horse tissue, desmachyme, coarse carbide etc. are organized nothing but, it is necessary to which the reserved allowance of larger production causes entire carbon nitrogen total Cycle stretch-out is seeped, the whole energy consumption of heat treatment is increased.And the quasi- atmosphere by changing carbo-nitriding of the present invention uses nitrogen Gas+methanol+ammonia+propane atmosphere.
Summary of the invention
In order to give full play to the potential of existing high-carbon-chromium bearing steel GCr15, conventional carbo-nitriding heat treatment process week is solved The problem that phase is long, economy is bad, and it is easy to produce the defect problem of non-horse tissue, desmachyme, coarse carbide, this hair Bright to provide a kind of carbo-nitriding heat treatment process, making that treated, bearing ring has higher hardness, higher wearability The reliability of bearing operation can be improved with the longer service life,
For achieving the above object, the present invention adopts the following technical scheme:
A, equipment choosing can be used for the mult-purpose chamber furnace of Carburization Treatment.
B, carburizing medium: nitrogen+methanol+ammonia+propane;Carbon potential is controlled using oxygen probe, control CO content accounts for as 19%~ 21%, ammonia flow 0.30m3The m of/h~0.353/ h, nitrogen are 3.8~4.1m3/ h, methanol are 4.1~4.5L/h, propane stream The intake size of amount is automatically controlled using oxygen probe, realizes the control to furnace atmosphere carbon potential;
C, charging method: filling 2 layers/disk~4 layer/disk, selects the charging number of plies according to the height of workpiece, workpiece is along short transverse Clearance distance between charging tray above is 25mm~35mm;It is separated between each layer with filter, is retained between every layer of workpiece The uniformity of gap 5mm~10mm guarantee infiltration layer.
D, technological parameter: 815 DEG C~825 DEG C of carbo-nitriding temperature, ammonia flow 0.30m3The m of/h~0.353/ h, nitrogen For 3.8~4.1m3/ h, methanol are 4.1~4.5L/h, carbon potential: 1.20%~1.30%, it is strong that seep the time be 3.0h~3.5h;Diffusion Phase temperature is 815 DEG C~825 DEG C, ammonia flow 0.3m3The m of/h~0.353/ h, nitrogen are 3.8~4.1m3/ h, methanol 4.1 ~4.5L/h, carbon potential are 1.10%~1.20%;Diffusion time is 3.0h~3.5h;Quenching uses the quick bright quenching of KR-218 Oil, 60 DEG C~80 DEG C of oil temperature, cooling time is 8~15 minutes;165 DEG C~175 DEG C of tempering temperature, tempering time 2.5h~3h, Then air-cooled.
E, carbon is determined using steel foil between every furnace carburazing period.
Bearing ring carbo-nitriding heat treatment process of the present invention can obtain certain depth within the relatively short time Carbonitrided case, and more reasonable case depth is still obtained after lasso finished product, and guarantee surface and secondary table Layer obtains higher hardness.
Due to the adoption of the technical scheme as described above, the present invention has the following advantages:
1, using a kind of carbo-nitriding atmosphere, more appropriate carbo-nitriding temperature, reasonable carbon potential, relatively reasonable Diffusion ratio about 1:1~1:1.2 is blended by force, traditional handicraft is solved and is easy to produce non-horse tissue, desmachyme, coarse carbide And the defects of grain boundary oxidation, it ensure that the thermal treatment quality and final product quality of infiltration layer.This programme is total to than conventional carbon nitrogen simultaneously Cementation process, which is compared, has the period short, and whole cycle can shorten at least 1/3 heat treatment process time;To realize carbo-nitriding Practicability, economy and the validity of heat treatment process.Using oxygen probe carry out carbon-potential control, control CO content be 19%~ 21%, and using reasonable carbon potential, ammonia allowance and by force blend the time ratio of diffusion period, solution groups such as horse tissue, desmachyme by no means Defect is knitted, and shortens entire heat treatment process process,
2, bearing ring carbo-nitriding heat treatment process of the present invention can obtain a depthkeeping within the relatively short time The carbonitrided case of degree, and more reasonable case depth is still obtained after lasso finished product, and guarantee surface and secondary Surface layer obtains higher hardness.There is the finished product of the process of the present invention surface hardness to be distributed in HV793~HV800, Subsurface hardness detected value at HV798~HV809(0.20mm);Quenched surface hardness is up to HV865~HV896, with The bearing of general tempering of quenching improves 1HRC~2HRC compared to the surface hardness of fabricated part.
3, the product of the process has heat-treatment distortion small, and allowance is reasonably distributed, and ensure that the quality of finished product infiltration layer Uniformity and the carbonitride for finally obtaining a large amount of small and disperseds have good heat treatment process.
4, the carboritride of a large amount of small and disperseds is distributed in finished product lasso superficial layer, and the retained austenite of acquisition is about The wear-resisting property of bearing can be improved in 12.6%-25.4%.Compared with conventional martensite quenches tempering process, after this process Lasso have higher toughness and longer fatigue life.And there is no coarse acicular martensite, center portion groups for core structure It is tiny to knit the uniform cryptocrystalline martensite tissue crystal grain of acquisition, grain size is 11 grades.
5, good stress distribution, carbo-nitriding handle workpiece surface finished product residual stress be -408MPa~- 503MPa, the residual stress of three sample finished surfaces, paralympic, halfwidth distribution is as shown in the table.
6, obtain the distribution of good infiltration layer: layer depth is 0.60mm~0.80mm, 0.50mm~0.70mm after tempering after quenching, Layer depth is 0.40mm~0.50mm after finished product.
7, infiltration layer anti-temper resistance with higher, even if being tempered at 240 DEG C of higher tempering temperature, surface is hard Degree remains to reach HV766, and centre hardness reaches HV709.
Specific embodiment
Embodiment 1: the carbo-nitriding heat treatment process is as follows:
(1), equipment choosing UBE-1200 multipurpose furnace.
(2), carburizing medium: nitrogen+methanol+ammonia+propane;Using oxygen probe control carbon potential, control CO content account for for 20%, ammonia flow 0.32m3/ h, nitrogen 4m3The intake size of/h, methanol 4.4L/h, propane flow use oxygen probe It automatically controls, realizes the control to furnace atmosphere carbon potential;
(3), charging method: filling 3 layers/disk, selects the charging number of plies according to the height of workpiece, workpiece is along short transverse and above Charging tray between clearance distance be 30mm;It is separated between each layer with filter, retention gap 6mm guarantees to seep between every layer of workpiece The uniformity of layer.
(4), technological parameter: 820 DEG C of carbo-nitriding temperature, carbon potential: 1.25%, it is strong to seep the time for 3h;Diffusion period temperature is 820 DEG C, carbon potential 1.15%;Diffusion time is 3h;It quenches and uses the quick bright quenc hing oil of KR-218,68 DEG C of oil temperature, cooling time It is 10 minutes;It is 170 DEG C of tempering temperature, tempering time 2.5h, then air-cooled;
(5), carbon is determined using steel foil between every furnace carburazing period.
Embodiment 2: the carbo-nitriding heat treatment process of the new atmosphere is as follows:
(1), equipment choosing UBE-1200 multipurpose furnace.
(2), carburizing medium: nitrogen+methanol+ammonia+propane;Using oxygen probe control carbon potential, control CO content account for for 19.5%, ammonia flow 0.32m3/ h, nitrogen 4.1m3The intake size of/h, methanol 4.2L/h, propane flow use oxygen Probe automatically controls, and realizes the control to furnace atmosphere carbon potential;
(3), charging method: filling 3 layers/disk, selects the charging number of plies according to the height of workpiece, workpiece is along short transverse and above Charging tray between clearance distance be 30mm;It is separated between each layer with filter, retention gap 6mm guarantees to seep between every layer of workpiece The uniformity of layer.
(4), technological parameter: 820 DEG C of carbo-nitriding temperature, carbon potential: 1.25%, it is strong to seep the time for 3h;Diffusion period temperature is 820 DEG C, carbon potential 1.10%;Diffusion time is 3h;It quenches and uses the quick bright quenc hing oil of KR-218,68 DEG C of oil temperature, cooling time It is 10 minutes;It is 170 DEG C of tempering temperature, tempering time 2.5h, then air-cooled;
(5), carbon is determined using steel foil between every furnace carburazing period.
Carburization Treatment is carried out to model 6205E-2Z/01 and 6305E-2Z/01 bearing ring using above-mentioned process Product have heat-treatment distortion small, allowance is reasonably distributed, ensure that finished product infiltration layer quality uniformity and it is final obtain it is a large amount of The carbonitride of small and dispersed has good heat treatment process.Dimensional measurement feelings after 6205E-2Z/01 carbo-nitriding processing Condition is as shown in table 1 below, and allowance situation is as shown in table 2 below after 6305E-2Z/01 carbo-nitriding processing.
Situation is measured after 1 6205E-2Z/01 carbo-nitriding of table processing
Unit: × 0.01mm
Allowance situation after 2 6305E-2Z/01 carbo-nitriding of table processing

Claims (3)

1. a kind of carbo-nitriding heat-treatment technology method, it is characterized in that: its process is as follows:
A, equipment choosing can be used for the mult-purpose chamber furnace of Carburization Treatment;
B, carburizing medium: nitrogen+methanol+ammonia+propane;Carbon potential is controlled using oxygen probe, it is 19%~21% that control CO content, which accounts for, Ammonia flow is 0.30m3The m of/h~0.353/ h, nitrogen are 3.8~4.1m3/ h, methanol are 4.1~4.5L/h, propane flow Intake size is automatically controlled using oxygen probe, realizes the control to furnace atmosphere carbon potential;
C, charging method: filling 2 layers/disk~4 layer/disk, according to the height of workpiece select charging the number of plies, workpiece along short transverse with it is upper Clearance distance between the charging tray in face is 25mm~35mm;It is separated between each layer with filter, retention gap between every layer of workpiece The uniformity of 5mm~10mm guarantee infiltration layer;
D, technological parameter: 815 DEG C~825 DEG C of carbo-nitriding temperature, carbon potential: 1.20%~1.30%, it is strong seep the time be 3.0h~ 3.5h;Diffusion period temperature is 815 DEG C~825 DEG C, and carbon potential is 1.10%~1.20%;Diffusion time is 3.0h~3.5h;Quenching is adopted With bright quenc hing oil, 60 DEG C~80 DEG C of oil temperature, cooling time is 8~15 minutes;165 DEG C~175 DEG C of tempering temperature, tempering time 2.5h~3h, it is then air-cooled;
E, carbon is determined using steel foil between every furnace carburazing period.
2. a kind of carbo-nitriding heat-treatment technology method according to claim 1, it is characterized in that: its preferred process It is as follows:
A, equipment choosing UBE-1200 multipurpose furnace;
B, carburizing medium: nitrogen+methanol+ammonia+propane;Carbon potential is controlled using oxygen probe, it is 20% that control CO content, which accounts for, ammonia Flow is 0.32m3/ h, nitrogen 4m3The intake size of/h, methanol 4.4L/h, propane flow are controlled automatically using oxygen probe System realizes the control to furnace atmosphere carbon potential;
C, charging method: filling 3 layers/disk, selects the charging number of plies according to the height of workpiece, workpiece is along short transverse and charging tray above Between clearance distance be 30mm;It is separated between each layer with filter, retention gap 6mm guarantees the equal of infiltration layer between every layer of workpiece Even property;
D, technological parameter: 820 DEG C of carbo-nitriding temperature, carbon potential: 1.25%, it is strong to seep the time for 3h;Diffusion period temperature is 820 DEG C, carbon Gesture is 1.15%;Diffusion time is 3h;Quenching uses the quick bright quenc hing oil of KR-218, and 68 DEG C of oil temperature, cooling time is 10 points Clock;It is 170 DEG C of tempering temperature, tempering time 2.5h, then air-cooled;
E, carbon is determined using steel foil between every furnace carburazing period.
3. a kind of carbo-nitriding heat-treatment technology method according to claim 1, it is characterized in that: its preferred process It is as follows:
A, equipment choosing UBE-1200 multipurpose furnace;
B, carburizing medium: nitrogen+methanol+ammonia+propane;Carbon potential is controlled using oxygen probe, it is 19.5% that control CO content, which accounts for, ammonia Throughput is 0.32m3/ h, nitrogen 4.1m3The intake size of/h, methanol 4.2L/h, propane flow are automatic using oxygen probe The control to furnace atmosphere carbon potential is realized in control;
C, charging method: filling 3 layers/disk, selects the charging number of plies according to the height of workpiece, workpiece is along short transverse and charging tray above Between clearance distance be 30mm;It is separated between each layer with filter, retention gap 6mm guarantees the equal of infiltration layer between every layer of workpiece Even property;
D, technological parameter: 820 DEG C of carbo-nitriding temperature, carbon potential: 1.25%, it is strong to seep the time for 3h;Diffusion period temperature is 820 DEG C, carbon Gesture is 1.10%;Diffusion time is 3h;Quenching uses bright quenc hing oil, and 68 DEG C of oil temperature, cooling time is 10 minutes;Tempering temperature It is 170 DEG C, tempering time 2.5h, then air-cooled;
E, carbon is determined using steel foil between every furnace carburazing period.
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CN108048788A (en) * 2017-12-27 2018-05-18 瓦房店轴承集团有限责任公司 Tapered roller bearing ring high-carbon-chromium bearing steel carbo-nitriding heat treatment method
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CN109266999A (en) * 2018-11-23 2019-01-25 福泉市发隆钢构有限公司 A kind of steel structure surface processing method
CN109487069B (en) * 2018-12-31 2020-12-18 兴化东华齿轮有限公司 Heat treatment method for controlling heat treatment deformation of inner gear ring
CN110965014A (en) * 2019-12-30 2020-04-07 椿中岛机械(重庆)有限公司 Steel ball carbonitriding process
CN112301308A (en) * 2020-11-03 2021-02-02 江苏丰东热处理及表面改性工程技术研究有限公司 Carbonitriding heat treatment method and alloy part prepared by same
CN114481006A (en) * 2020-11-13 2022-05-13 上海汽车变速器有限公司 Carburizing method capable of adjusting nitrogen-methanol atmosphere proportion
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CN116536618A (en) * 2023-05-23 2023-08-04 江苏丰东热技术有限公司 Novel carbonitriding process for bearing product

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