CN106633767A - PC-ASA (polycarbonate-acrylonitrile styrene acrylate) material for 3D printing and preparation method of PC-ASA material - Google Patents
PC-ASA (polycarbonate-acrylonitrile styrene acrylate) material for 3D printing and preparation method of PC-ASA material Download PDFInfo
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- CN106633767A CN106633767A CN201611094488.4A CN201611094488A CN106633767A CN 106633767 A CN106633767 A CN 106633767A CN 201611094488 A CN201611094488 A CN 201611094488A CN 106633767 A CN106633767 A CN 106633767A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/003—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Abstract
The invention discloses a PC-ASA (polycarbonate-acrylonitrile styrene acrylate) material for 3D printing and a preparation method of the PC-ASA material. The preparation method comprises steps as follows: 1) soaking PC in an acid solution, filtering the mixture to obtain a filter cake, and then melting furfuryl alcohol, sodium lauryl sulfate, polyether ether ketone, methyl cellulose, calcium carbonate, fly ash, propolis, zirconia, aminopropyl triethoxysilane, chitin and the filter cake to obtain a first melt; 2) preparing a second melt by melting ASA, pentaerythritol, cottonseed oil, ferrocene, borax, carbon nanotubes and polyimide; 3) preparing PC-ASA particles from the first melt with the second melt through blending, shaping and granulating; 4) preparing the PC-ASA material for 3D printing from the PC-ASA particles through grinding. The PC-ASA material for 3D printing has excellent strength, toughness and heat resistance, and the preparation method has the advantages that the raw materials are available, and the process is simple.
Description
Technical field
The present invention relates to 3D printing material, in particular it relates to 3D printing PC-ASA materials and preparation method thereof.
Background technology
3D printing material is the important substance basis of 3D printing technique development, and to a certain extent, the development of material is to determine
Can 3D printing be determined the deciding factor being more widely used.At present, 3D printing material mainly include engineering plastics,
Photosensitive resin, rubber type of material, metal material and ceramic material.
Engineering plastics refer to be used as the industrial plasticses of industrial part or sheathing material, and its requirement is with excellent
Intensity, resistance to impact, heat resistance, hardness and ageing resistace, common are ASA plastic, PC plastics and nylon etc..Though
So, these materials itself are respectively provided with excellent performance, but there is also certain defect, it is difficult to be competent at wanting for engineering plastics completely
Ask;Compatibility simultaneously between these homogenous materials is also poor.
The content of the invention
It is an object of the invention to provide a kind of 3D printing PC-ASA materials and preparation method thereof, 3D printing PC-ASA materials
With excellent intensity, toughness and heat resistance, while there is the preparation method raw material to be easy to get, the characteristics of operation is simple.
To achieve these goals, the invention provides a kind of preparation method of 3D printing PC-ASA materials, including:
1) PC (Merlon) is placed in acid solution and soaks, filters to take filter cake, then by furfuryl alcohol, sldium lauryl sulfate, poly-
Ether ether ketone, methylcellulose, calcium carbonate, flyash, propolis, zirconium oxide, aminopropyl triethoxysilane, chitin and filter cake enter
Row melting is with prepared first fused mass;
2) by ASA (acrylonitrile-butadiene-acrylate copolymer), pentaerythrite, cottonseed oil, ferrocene, borax, carbon
Nanotube is melted that the second fused mass is obtained with polyimides;
3) the first fused mass and the second fused mass are blended, molding, granulating to be to be obtained PC-ASA particles;
4) PC-ASA particles are ground that 3D printing PC-ASA materials are obtained.
Present invention also offers a kind of 3D printing PC-ASA materials, 3D printing PC-ASA materials are by above-mentioned preparation side
Method is prepared.
In technical scheme is stated, the present invention causes obtained 3D printing by the synergy of each raw material and each step
PC-ASA materials have excellent intensity, toughness and heat resistance, while there is the preparation method raw material to be easy to get, operation is simply special
Point.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Specific embodiment
The specific embodiment of the present invention is described in detail below.It should be appreciated that described herein concrete
Embodiment is merely to illustrate and explains the present invention, is not limited to the present invention.
The invention provides a kind of preparation method of 3D printing PC-ASA materials, including:
1) PC (Merlon) is placed in acid solution and soaks, filters to take filter cake, then by furfuryl alcohol, sldium lauryl sulfate, poly-
Ether ether ketone, methylcellulose, calcium carbonate, flyash, propolis, zirconium oxide, aminopropyl triethoxysilane, chitin and filter cake enter
Row melting is with prepared first fused mass;
2) by ASA (acrylonitrile-butadiene-acrylate copolymer), pentaerythrite, cottonseed oil, ferrocene, borax, carbon
Nanotube is melted that the second fused mass is obtained with polyimides;
3) the first fused mass and the second fused mass are blended, molding, granulating to be to be obtained PC-ASA particles;
4) PC-ASA particles are ground that 3D printing PC-ASA materials are obtained.
In the step 1 of the present invention) in, the consumption of each material can be selected in wide scope, but in order that obtained
3D printing PC-ASA materials have more excellent intensity, toughness and heat resistance, it is preferable that in step 1) in, immersion at least meets
Following condition:Soaking temperature is 50-60 DEG C, and soak time is 4-6h.
In the step 1 of the present invention) in, the actual conditions of acid solution can be selected in wide scope, but in order that be obtained
3D printing PC-ASA materials have more excellent intensity, toughness and heat resistance, it is preferable that in step 1) in, acid solution is at least full
Be enough to lower condition:PH is 4-6, one or more in aqueous hydrochloric acid solution, phosphate aqueous solution and aqueous sulfuric acid.
In the step 1 of the present invention) in, the actual conditions of melting can be selected in wide scope, but in order that be obtained
3D printing PC-ASA materials have more excellent intensity, toughness and heat resistance, it is preferable that in step 1) in, melt it is at least full
Be enough to lower condition:Melt temperature is 290-305 DEG C, and the melting time is 1-3h.
In the step 1 of the present invention) in, the consumption of each material can be selected in wide scope, but in order that obtained
3D printing PC-ASA materials have more excellent intensity, toughness and heat resistance, it is preferable that in step 1) in, relative to 100 weight
Part filter cake, the consumption of furfuryl alcohol is 34-42 weight portions, and the consumption of sldium lauryl sulfate is 14-31 weight portions, the use of polyether-ether-ketone
Measure as 78-88 weight portions, the consumption of methylcellulose is 9-16 weight portions, the consumption of calcium carbonate is 23-34 weight portions, flyash
Consumption be 41-55 weight portions, the consumption of propolis is 18-23 weight portions, and zirconic consumption is 9-17 weight portions, aminopropyl three
The consumption of Ethoxysilane is 11-18 weight portions, and the consumption of chitin is 25-35 weight portions.
In the step 2 of the present invention) in, the actual conditions of melting can be selected in wide scope, but in order that be obtained
3D printing PC-ASA materials have more excellent intensity, toughness and heat resistance, it is preferable that in step 2) in, melt it is at least full
Be enough to lower condition:Melt temperature is 185-195 DEG C, and the melting time is 2-4h.
In the step 2 of the present invention) in, the consumption of each material can be selected in wide scope, but in order that obtained
3D printing PC-ASA materials have more excellent intensity, toughness and heat resistance, it is preferable that in step 2) in, relative to 100 weight
The ASA of part, the consumption of pentaerythrite is 38-45 weight portions, and the consumption of cottonseed oil is 22-28 weight portions, and the consumption of ferrocene is
3-7 weight portions, the consumption of borax is 15-26 weight portions, and the consumption of CNT is 1-3 weight portions, and the consumption of polyimides is
29-36 weight portions.
In the step 3 of the present invention) in, the consumption of each material can be selected in wide scope, but in order that obtained
3D printing PC-ASA materials have more excellent intensity, toughness and heat resistance, it is preferable that in step 3) in, first melting
The weight ratio of thing and the second fused mass is 1:0.8-1.0.
In the step 3 of the present invention) in, the actual conditions of blending can be selected in wide scope, but in order that be obtained
3D printing PC-ASA materials have more excellent intensity, toughness and heat resistance, it is preferable that in step 3) in, be blended it is at least full
Be enough to lower condition:Blending temperature is 225-250 DEG C, and the blending time is 3-5h.
In the step 4 of the present invention) in, the actual conditions of grinding can be selected in wide scope, but in order that be obtained
3D printing PC-ASA materials have more excellent intensity, toughness and heat resistance, it is preferable that in step 4) in, grinding adopt ball
The mode of mill is carried out, and ball milling at least meets following condition:Big ball is 2 with the mass ratio of bead:2-2.6, abrading-ball and material
Mass ratio is 10:1.4-1.8, rotating speed is 600-1200rpm, and Ball-milling Time is 25-35min.
Present invention also offers a kind of 3D printing PC-ASA materials, 3D printing PC-ASA materials are by above-mentioned preparation side
Method is prepared.
Hereinafter will be described the present invention by embodiment.
Embodiment 1
1) PC is placed in into 55 DEG C, 5h is soaked in the aqueous hydrochloric acid solution that pH is 5, filter cake is filtered to take, then by filter cake, furfuryl alcohol,
Sldium lauryl sulfate, polyether-ether-ketone, methylcellulose, calcium carbonate, flyash, propolis, zirconium oxide, aminopropyl-triethoxy silicon
Alkane, chitin are according to 100:38:21:84:14:29:48:20:14:15:30 weight ratio melts 2h to be obtained the at 295 DEG C
One fused mass;
2) by ASA, pentaerythrite, cottonseed oil, ferrocene, borax, CNT and polyimides according to 100:42:26:
5:21:2:31 weight ratio melts 3h the second fused mass is obtained at 190 DEG C;
3) by the first fused mass and the second fused mass according to 1:0.9 weight ratio 4h, molding, granulating are blended at 240 DEG C with
Prepared PC-ASA particles;
4) (big ball is 2 with the mass ratio of bead PC-ASA particles to be carried out into ball milling:2.3, abrading-ball is with the mass ratio of material
10:1.6, rotating speed is 900rpm, and Ball-milling Time is 30min) with prepared 3D printing PC-ASA materials As 1.
Embodiment 2
1) PC is placed in into 50 DEG C, 4h is soaked in the phosphate aqueous solution that pH is 4, filter cake is filtered to take, then by filter cake, furfuryl alcohol,
Sldium lauryl sulfate, polyether-ether-ketone, methylcellulose, calcium carbonate, flyash, propolis, zirconium oxide, aminopropyl-triethoxy silicon
Alkane, chitin are according to 100:34:14:78:9:23:41:18:9:11:25 weight ratio melts 1h to be obtained first at 290 DEG C
Fused mass;
2) by ASA, pentaerythrite, cottonseed oil, ferrocene, borax, CNT and polyimides according to 100:38:22:
3:15:1:29 weight ratio melts 2h the second fused mass is obtained at 185 DEG C;
3) by the first fused mass and the second fused mass according to 1:0.8 weight ratio 3h, molding, granulating are blended at 225 DEG C with
Prepared PC-ASA particles;
4) (big ball is 2 with the mass ratio of bead PC-ASA particles to be carried out into ball milling:2, abrading-ball is with the mass ratio of material
10:1.4, rotating speed is 600rpm, and Ball-milling Time is 25min) with prepared 3D printing PC-ASA materials As 2.
Embodiment 3
1) PC is placed in into 60 DEG C, 6h is soaked in the aqueous sulfuric acid that pH is 6, filter cake is filtered to take, then by filter cake, furfuryl alcohol,
Sldium lauryl sulfate, polyether-ether-ketone, methylcellulose, calcium carbonate, flyash, propolis, zirconium oxide, aminopropyl-triethoxy silicon
Alkane, chitin are according to 100:42:31:88:16:34:55:23:17:18:35 weight ratio melts 3h to be obtained the at 305 DEG C
One fused mass;
2) by ASA, pentaerythrite, cottonseed oil, ferrocene, borax, CNT and polyimides according to 100:45:28:
7:26:3:36 weight ratio melts 4h the second fused mass is obtained at 195 DEG C;
3) by the first fused mass and the second fused mass according to 1:1.0 weight ratio 5h, molding, granulating are blended at 250 DEG C with
Prepared PC-ASA particles;
4) (big ball is 2 with the mass ratio of bead PC-ASA particles to be carried out into ball milling:2.6, abrading-ball is with the mass ratio of material
10:1.8, rotating speed is 1200rpm, and Ball-milling Time is 35min) with prepared 3D printing PC-ASA materials As 3.
Comparative example 1
Method according to embodiment 1 carries out that 3D printing material B1 is obtained, except that, step 1) in polyethers ether is not used
Ketone.
Comparative example 2
Method according to embodiment 1 carries out that 3D printing material B2 is obtained, except that, step 1) in fine coal is not used
Ash.
Comparative example 3
Method according to embodiment 1 carries out that 3D printing material B3 is obtained, except that, step 1) in aminopropyl is not used
Triethoxysilane.
Comparative example 4
Method according to embodiment 1 carries out that 3D printing material B4 is obtained, except that, step 1) in oxidation is not used
Zirconium.
Comparative example 5
Method according to embodiment 1 carries out that 3D printing material B5 is obtained, except that, step 2) in that polyamides is not used is sub-
Amine.
Comparative example 6
Method according to embodiment 1 carries out that 3D printing material B6 is obtained, except that, step 2) in carbon nanometer is not used
Pipe.
Comparative example 7
Method according to embodiment 1 carries out that 3D printing material B7 is obtained, except that, step 2) in be not used two luxuriant
Iron.
Detection example 1
Intensity, toughness and the heat resistance of above-mentioned 3D printing material are detected, concrete outcome is shown in Table 1.
Table 1
Tensile strength (MPa) | Notch impact strength (KJ/cm2) | Heat resisting temperature (DEG C) | |
A1 | 124 | 41.5 | 274 |
A2 | 121 | 42.6 | 270 |
A3 | 122 | 41.9 | 271 |
B1 | 74 | 30.0 | 212 |
B2 | 72 | 29.1 | 210 |
B3 | 73 | 27.4 | 234 |
B4 | 77 | 25.5 | 228 |
B5 | 81 | 26.3 | 230 |
B6 | 72 | 27.2 | 231 |
B7 | 70 | 26.8 | 225 |
By above-described embodiment, comparative example and detection example, the 3D printing PC-ASA materials that the present invention is provided have excellent
Different intensity, toughness and heat resistance.
The preferred embodiment of the present invention described in detail above, but, the present invention is not limited in above-mentioned embodiment
Detail, the present invention range of the technology design in, various simple variants can be carried out to technical scheme, this
A little simple variants belong to protection scope of the present invention.
It is further to note that each particular technique feature described in above-mentioned specific embodiment, in not lance
In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to it is various can
The combination of energy is no longer separately illustrated.
Additionally, can also be combined between a variety of embodiments of the present invention, as long as it is without prejudice to this
The thought of invention, it should equally be considered as content disclosed in this invention.
Claims (10)
1. a kind of preparation method of 3D printing PC-ASA materials, it is characterised in that include:
1) PC (Merlon) is placed in acid solution and soaks, filters to take filter cake, then by furfuryl alcohol, sldium lauryl sulfate, polyethers ether
Ketone, methylcellulose, calcium carbonate, flyash, propolis, zirconium oxide, aminopropyl triethoxysilane, chitin enter with the filter cake
Row melting is with prepared first fused mass;
2) by ASA (acrylonitrile-butadiene-acrylate copolymer), pentaerythrite, cottonseed oil, ferrocene, borax, carbon nanometer
Pipe is melted that the second fused mass is obtained with polyimides;
3) first fused mass and the second fused mass are blended, molding, granulating to be to be obtained PC-ASA particles;
4) the PC-ASA particles are ground that the 3D printing PC-ASA materials are obtained.
2. preparation method according to claim 1, wherein, in step 1) in, the immersion at least meets following condition:Leaching
Bubble temperature is 50-60 DEG C, and soak time is 4-6h.
3. preparation method according to claim 1, wherein, in step 1) in, the acid solution at least meets following condition:pH
For 4-6, one or more in aqueous hydrochloric acid solution, phosphate aqueous solution and aqueous sulfuric acid.
4. preparation method according to claim 1, wherein, in step 1) in, the melting at least meets following condition:It is molten
Melt temperature for 290-305 DEG C, the melting time is 1-3h.
5. preparation method according to claim 1, wherein, in step 1) in, relative to the filter cake of 100 weight portions,
The consumption of the furfuryl alcohol is 34-42 weight portions, and the consumption of the sldium lauryl sulfate is 14-31 weight portions, the polyether-ether-ketone
Consumption be 78-88 weight portions, the consumption of the methylcellulose is 9-16 weight portions, and the consumption of the calcium carbonate is 23-34
Weight portion, the consumption of the flyash is 41-55 weight portions, and the consumption of the propolis is 18-23 weight portions, described zirconic
Consumption is 9-17 weight portions, and the consumption of the aminopropyl triethoxysilane is 11-18 weight portions, and the consumption of the chitin is
25-35 weight portions.
6. the preparation method according to any one choosing in claim 1-5, wherein, in step 2) in, the melting is at least full
Be enough to lower condition:Melt temperature is 185-195 DEG C, and the melting time is 2-4h.
7. preparation method according to claim 6, wherein, in step 2) in, relative to the ASA of 100 weight portions, institute
The consumption for stating pentaerythrite is 38-45 weight portions, and the consumption of the cottonseed oil is 22-28 weight portions, the consumption of the ferrocene
For 3-7 weight portions, the consumption of the borax is 15-26 weight portions, and the consumption of the CNT is 1-3 weight portions, described poly-
Imido consumption is 29-36 weight portions.
8. the preparation method according to any one in claim 1-5,7, wherein, in step 3) in, first melting
The weight ratio of thing and the second fused mass is 1:0.8-1.0;
Preferably, the blending at least meets following condition:Blending temperature is 225-250 DEG C, and the blending time is 3-5h.
9. preparation method according to claim 8, wherein, in step 4) in, the grinding is carried out by the way of ball milling,
And the ball milling at least meets following condition:Big ball is 2 with the mass ratio of bead:2-2.6, abrading-ball is with the mass ratio of material
10:1.4-1.8, rotating speed is 600-1200rpm, and Ball-milling Time is 25-35min.
10. a kind of 3D printing PC-ASA materials, it is characterised in that the 3D printing PC-ASA materials are by claim 1-9
Preparation method described in any one is prepared.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105906940A (en) * | 2016-05-27 | 2016-08-31 | 中山大学惠州研究院 | Marble or wood 3D printing plastic and preparation method thereof |
CN106029776A (en) * | 2013-12-18 | 2016-10-12 | 英力士苯领集团股份公司 | Use of molding materials based on vinyl aromatic/diene block copolymers for 3-d printing |
CN106029774A (en) * | 2013-12-18 | 2016-10-12 | 英力士苯领集团股份公司 | Molding materials based on vinyl aromatic polymers for 3-d printing |
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2016
- 2016-11-28 CN CN201611094488.4A patent/CN106633767A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106029776A (en) * | 2013-12-18 | 2016-10-12 | 英力士苯领集团股份公司 | Use of molding materials based on vinyl aromatic/diene block copolymers for 3-d printing |
CN106029774A (en) * | 2013-12-18 | 2016-10-12 | 英力士苯领集团股份公司 | Molding materials based on vinyl aromatic polymers for 3-d printing |
CN105906940A (en) * | 2016-05-27 | 2016-08-31 | 中山大学惠州研究院 | Marble or wood 3D printing plastic and preparation method thereof |
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