CN106633763A - PC/ABS material with high binding force and easy to electroplate and preparation method thereof - Google Patents

PC/ABS material with high binding force and easy to electroplate and preparation method thereof Download PDF

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Publication number
CN106633763A
CN106633763A CN201611012163.7A CN201611012163A CN106633763A CN 106633763 A CN106633763 A CN 106633763A CN 201611012163 A CN201611012163 A CN 201611012163A CN 106633763 A CN106633763 A CN 106633763A
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Prior art keywords
abs
weight
percent
abs materials
carbon fiber
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CN201611012163.7A
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CN106633763B (en
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李本立
郑少辉
徐建辉
徐正国
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JIANGMEN DAOSHENG ENGINEERING PLASTICS Co Ltd
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JIANGMEN DAOSHENG ENGINEERING PLASTICS Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/08Polymer mixtures characterised by other features containing additives to improve the compatibility between two polymers

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to a PC/ABS material with high binding force and easy to electroplate and a preparation method thereof. The PC/ABS material is prepared from the following components by a weight ratio: 33.4 to 61.3 percent of PC, 20 to 30 percent of ABS, 15 to 30 percent of modified carbon fiber, 3 to 5 percent of compatilizer, 0.2 to 0.5 percent of dispersant, 0.3 to 1 percent of antioxidant and 0.2 to 0.5 percent of lubricant. The preparation method of the PC/ABS material comprises the following steps of mixing all the components into a mixing agitator according to a proportion to carry out mixing; blending and granulating an obtained mixture through a twin screw extruder. The method provided by the invention is simple, easy and feasible; the dispersion, in a PC/ABS matrix, of the carbon fiber is promoted through the introduction of the compatilizer, so that the excellent electric conduction performance can be given to a PC/ABS alloy composition through a minute quantity of the carbon fiber; the linear expansion coefficient of the composition is decreased; an electroplating procedure can be directly carried out; coarsening, activating and chemical plating procedures are omitted; the electroplating procedure is simplified; a product composition provided by the invention has high mechanical strength; further, the dimensional stability is good.

Description

It is a kind of with height adhesion, easy PC/ABS materials of plating and preparation method thereof
Technical field
The present invention relates to technical field of polymer materials, and in particular to a kind of PC/ with height adhesion, easily plating ABS material and preparation method thereof.
Background technology
At present, the enclosure material of office appliance mostly is PC resin, ABS resin or PC/ABS compound resins.But, PC trees Fat melt viscosity is big, machine-shaping is difficult, and particularly massive article easily produces stress cracking, and chemical proofing is poor, and Price is higher, and these deficiencies make the application of PC receive a definite limitation;The performance of ABS resin is between engineering plastics and general-purpose plastics Between, with good impact resistance and processing characteristics, price is also relatively cheap, and is widely applied.But its is heat-resisting Property, weatherability are poor, and mechanical property is not ideal enough.PC/ABS alloys with PC and ABS as primary raw material are a kind of important engineerings Plastic alloy, the characteristics of with good processing forming and corrosion resistance and toughness, but its heat resistance, weatherability are poor, mechanics Performance is not ideal enough.And PC is chief component in PC/ABS alloy materials, this causes PC/ABS electroplating materials point quantity It is greatly decreased, reduces the performances such as its electrodepositable, binding force of cladding material, it is impossible to which the performance for meeting higher and higher plated item will Ask.Therefore, a intensity is developed high, easily the PC/ABS materials of plating are just necessary.
The content of the invention
For the problem that prior art is present, it is an object of the invention to provide it is a kind of with height adhesion, easily plating PC/ABS materials and preparation method thereof.
The present invention is achieved through the following technical solutions above-mentioned purpose:
A kind of PC/ABS materials with height adhesion, easily plating, including following raw material by weight percentage:
PC 33.4-61.3%
ABS 20-30%
Toughness reinforcing compatilizer 3-5%
Modified carbon fiber 15-30%
Dispersant 0.2-1%
Lubricant 0.2-0.5%
Antioxidant 0.3-1%
Preferably, the toughness reinforcing compatilizer is styrene-butadiene-copolymer-maleic anhydride.Phenylethylene-maleic anhydride is total to Polymers (S-MA) is obtained with a small amount of maleic anhydride monomer reaction by styrene monomer.Maleic anhydride monomer is randomly It is connected on PS main chains, increased glass transition and heat distortion temperature.The heat change of general styrene-maleic anhydride copolymer product Shape temperature is above 260 °F.In injection mo(u)lding, even if temperature is more than 550 °F, the performance of this polymer is still quite steady It is fixed.
Carbon fiber is a kind of high intensity, the new fiber materials of high modulus fibre of phosphorus content more than 95%.It is by The organic fibers such as flake graphite crystallite are piled up along fiber axial direction and are formed, and Jing is carbonized and microlite obtained from graphitization processing Ink material.Carbon fiber " soft outside but hard inside ", quality is lighter than metallic aluminium, but intensity is higher than iron and steel, and with corrosion-resistant, high-modulus Characteristic, be all important materials in defence and military and civilian aspect.It not only has the intrinsic intrinsic property of material with carbon element, has both again The soft machinability of textile fabric, is reinforcing fiber of new generation.
Modified carbon fiber of the present invention is the aluminic acid by the PAN base carbon fibres of 95-98% weight and 2%-5% weight Coupling agent is put into high-speed mixer, and at 100 DEG C, rotating speed is 750-800RPM, is well mixed.
It is further preferred that described aluminate coupling agent is anti-settling Aluminate ASA.
Preferably, the lubricant is alkyd ester lubricant, such as PETS lubricants, and inside and outside lubricity is good, can improve The heat endurance of product, it is nontoxic.
Preferably, the preferred Hinered phenols antioxidant 1010 of the antioxidant is used as primary antioxidant, phosphite ester kind antioxidant 168 press 1 as synergistic antioxidant, wherein Hinered phenols antioxidant 1010 and phosphite kind antioxidant 168:2 proportionings.Wherein receive , used as primary antioxidant, phosphite ester kind antioxidant 168 is used as synergistic antioxidant for resistance phenolic antioxidant 1010.
Preferably, the dispersant be ethylene acrylic acid co polymer, the such as 540A of Honeywell Inc. of the U.S..
The above-mentioned preparation method with height adhesion, the PC/ABS materials easily electroplated, comprises the following steps:
(1) raw material is weighed by weight, and each raw material input high-speed mixer and mixing is uniform, and mixing temperature is 55-65 DEG C, is mixed Sum velocity is 550-600RPM, incorporation time 3-5 minute, obtains compound;
(2) compound Jing double screw extruders are made into material, at 230-260 DEG C, screw speed is for extruder temperature control 450-500RPM, by obtained pellet bar is molded into, and is obtained final product.
Beneficial effects of the present invention:
The characteristics of PC/ABS materials of the present invention have high intensity, easy plating, high tenacity, and moderate cost, size is steady It is qualitative good, it is a kind of high comprehensive performance, the high alloy of cost performance.And the method for the present invention is simple, compatilizer draws Enter to promote dispersion of the modified carbon fiber in PC/ABS matrixes so that minimal amount of carbon fiber can give PC/ABS alloy groups The excellent electric conductivity of compound, reduces the linear expansion coefficient of composition, and can directly carry out electroplating work procedure, eliminates thick Change, activation, Electroless Plating Procedure, simplify electroplating technology.The overall physical properties of material and the bond properties of material surface are improved, The integrated cost of material is reduced, the use field of material has been widened.And the present invention in PC/ABS materials in strengthened feelings Under condition, the light of integral material not being affected thoroughly, dissipating color effect, the resistance to temp effect of its entirety is good, is particularly well-suited to lamp decoration industry.
Specific embodiment
The present invention is explained further with reference to matrix embodiment scheme, but embodiment is not used to present invention composition Any type of restriction.
Embodiment 1
The modified carbon fiber of the present invention has following methods to prepare:
The modified carbon fiber is to throw the anti-settling Aluminate ASA of the PAN base carbon fibres of 97% weight and 3% weight Enter in high-speed mixer, at 100 DEG C, rotating speed is 750RPM, is well mixed.
Embodiment 2
Weighing the modified carbon fiber of the embodiment 1 of 15% weight carries out pre-dried, is dried 4 hours at 130 DEG C;So Afterwards by the PC of 61% weight, the ABS of 20% weight, the toughness reinforcing compatilizer of 3.3% weight, the dispersant of 0.2% weight, 0.2% The antioxidant of the lubricant of weight and 0.3% weight is added in high-speed mixer, at 55-65 DEG C, is well mixed;To mix Material afterwards carries out extruding pelletization in double screw extruder, and extruder is divided into 10 areas:One area (230 DEG C), two areas (240 DEG C), 3rd area (240 DEG C), 4th area (245 DEG C), 5th area (250 DEG C), 6th area (250 DEG C), 7th area (245 DEG C), 8th area (250 DEG C), 9th area (245 DEG C), tenth area (260 DEG C);After particle after extruding pelletization is dried again, it is molded, is prepared survey Standard batten needed for examination performance.Testing standard and test result are as shown in table 2.
Embodiment 3
Weighing the modified carbon fiber of the embodiment 1 of 27% weight carries out pre-dried, is dried 4 hours at 130 DEG C;So Afterwards by the PC of 41% weight, the ABS of 28% weight, the toughness reinforcing compatilizer of 3.3% weight, the dispersant of 0.2% weight, 0.2% The antioxidant of the lubricant of weight and 0.3% weight is added in high-speed mixer, at 55-65 DEG C, is well mixed;To mix Material afterwards carries out extruding pelletization in double screw extruder, and extruder is divided into 10 areas:One area (230 DEG C), two areas (240 DEG C), 3rd area (240 DEG C), 4th area (245 DEG C), 5th area (250 DEG C), 6th area (250 DEG C), 7th area (245 DEG C), 8th area (250 DEG C), 9th area (245 DEG C), tenth area (260 DEG C);After particle after extruding pelletization is dried again, it is molded, is prepared survey Standard batten needed for examination performance.Testing standard and test result are as shown in table 2.
Embodiment 4
Weighing the modified carbon fiber of the embodiment 1 of 25% weight carries out pre-dried, is dried 4 hours at 130 DEG C;So Afterwards by the PC of 44.5% weight, the ABS of 25% weight, the toughness reinforcing compatilizer of 4.2% weight, the dispersant of 0.3% weight, The antioxidant of the lubricant of 0.5% weight and 0.5% weight is added in high-speed mixer, at 55-65 DEG C, is well mixed; Material after mixing is carried out in double screw extruder extruding pelletization, extruder is divided into 10 areas:One area (230 DEG C), two Area's (240 DEG C), 3rd area (240 DEG C), 4th area (245 DEG C), 5th area (250 DEG C), 6th area (250 DEG C), 7th area (245 DEG C), 8th area (250 DEG C), 9th area (245 DEG C), tenth area (260 DEG C);After particle after extruding pelletization is dried again, it is molded, Prepare the standard batten needed for test performance.Testing standard and test result are as shown in table 2.
Embodiment 5
Weighing the modified carbon fiber of the embodiment 1 of 30% weight carries out pre-dried, is dried 4 hours at 130 DEG C;So Afterwards by the PC of 33.5% weight, the ABS of 30% weight, the toughness reinforcing compatilizer of 5% weight, the dispersant of 0.5% weight, 0.5% The antioxidant of the lubricant of weight and 0.5% weight is added in high-speed mixer, at 55-65 DEG C, is well mixed;To mix Material afterwards carries out extruding pelletization in double screw extruder, and extruder is divided into 10 areas:One area (230 DEG C), two areas (240 DEG C), 3rd area (240 DEG C), 4th area (245 DEG C), 5th area (250 DEG C), 6th area (250 DEG C), 7th area (245 DEG C), 8th area (250 DEG C), 9th area (245 DEG C), tenth area (260 DEG C);After particle after extruding pelletization is dried again, it is molded, is prepared survey Standard batten needed for examination performance.Testing standard and test result are as shown in table 2.
Embodiment 2-5 of table 1 is raw materials used and ratio
The embodiment 2-5 products obtained therefrom the performance test results of table 2
Consolidated statement 2 as can be seen that the PC/ABS materials of the present invention have intensity it is high, easily plating, high tenacity the characteristics of, and Moderate cost, is a kind of high comprehensive performance, the high alloy of cost performance.
Above example is preferably embodiment, all changes according to done by technical solution of the present invention of the invention, is produced When raw function fails to exceed the scope of technical solution of the present invention, protection scope of the present invention is belonged to.

Claims (10)

1. it is a kind of with height adhesion, the PC/ABS materials of easily plating, it is characterised in that including it is following by weight percentage Raw material:
PC 33.4-61.3%
ABS 20-30%
Toughness reinforcing compatilizer 3-5%
Modified carbon fiber 15-30%
Dispersant 0.2-1%
Lubricant 0.2-0.5%
Antioxidant 0.3-1%.
2. it is according to claim 1 with height adhesion, the PC/ABS materials easily electroplated, it is characterised in that the increasing Tough compatilizer is styrene-butadiene-copolymer-maleic anhydride.
3. it is according to claim 1 with height adhesion, the PC/ABS materials easily electroplated, it is characterised in that described to change Property carbon fiber be that the aluminate coupling agent of the PAN base carbon fibres of 95-98% weight and 2%-5% weight is put into mixer In, at 100 DEG C, it is well mixed.
4. it is according to claim 3 with height adhesion, the PC/ABS materials easily electroplated, it is characterised in that described Mixer is high-speed mixer, and rotating speed is 750-800RPM.
5. it is according to claim 3 with height adhesion, the PC/ABS materials easily electroplated, it is characterised in that described Aluminate coupling agent is anti-settling Aluminate ASA.
6. it is according to claim 1 with height adhesion, the PC/ABS materials easily electroplated, it is characterised in that the profit Lubrication prescription is alkyd ester lubricant.
7. it is according to claim 1 with height adhesion, the PC/ABS materials easily electroplated, it is characterised in that described anti- Oxygen agent is Hinered phenols antioxidant 1010 and phosphite kind antioxidant 168 by weight 1:2 compoundings.
8. it is according to claim 1 with height adhesion, the PC/ABS materials easily electroplated, it is characterised in that described point Powder is ethylene acrylic acid co polymer.
9. according to any one of claim 1-8 with height adhesion, the preparation side of easy PC/ABS materials of plating Method, it is characterised in that comprise the following steps:
(1) raw material is weighed by weight, and each raw material input high-speed mixer and mixing is uniform, and mixing temperature is 55-65 DEG C, during mixing Between 3-5 minutes, obtain compound;
(2) compound Jing double screw extruders extrusion makes material, and extruder temperature is molded into obtained pellet at 230-260 DEG C Bar, obtains final product.
10. it is according to claim 9 with height adhesion, the preparation method of easy PC/ABS materials of plating, its feature It is that the mixing velocity in step (1) is 550-600RPM;The screw speed of extruder is 450-500RPM in step (2).
CN201611012163.7A 2016-11-17 2016-11-17 A kind of PC/ABS materials and preparation method thereof that there is height binding force, be easily electroplated Active CN106633763B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108250660A (en) * 2017-12-22 2018-07-06 万华化学集团股份有限公司 A kind of plating grade PC/ABS alloy materials and preparation method thereof
CN108822556A (en) * 2018-05-31 2018-11-16 镇江高美新材料有限公司 A kind of conducting liquid silicone rubber compound and its manufacturing method
CN109735078A (en) * 2018-11-23 2019-05-10 金旸(厦门)新材料科技有限公司 A kind of efficient conduction PC/ABS alloy material and preparation method thereof
CN112778692A (en) * 2020-12-31 2021-05-11 广东国恩塑业发展有限公司 Reinforced ABS (acrylonitrile-butadiene-styrene) composition with low expansion coefficient and preparation method thereof

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CN103044886A (en) * 2012-12-26 2013-04-17 安徽科聚新材料有限公司 Preparation method and application of PC/ABS alloy
CN104231587A (en) * 2014-08-27 2014-12-24 上海日之升新技术发展有限公司 Thermoplastic composite material for electromagnetic shielding housings and preparation method thereof
CN104629303A (en) * 2013-11-07 2015-05-20 殷培花 Carbon fiber reinforced polycarbonate-ABS blending alloy
CN104629329A (en) * 2013-11-07 2015-05-20 殷培花 High-strength weather-resistant modified PC/ABS alloy, and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN102719073A (en) * 2012-07-03 2012-10-10 上海锦湖日丽塑料有限公司 Electroplating poly carbonate (PC)/acrylonitrile butadiene styrene (ABS) alloy composition and preparation method thereof
CN103044886A (en) * 2012-12-26 2013-04-17 安徽科聚新材料有限公司 Preparation method and application of PC/ABS alloy
CN104629303A (en) * 2013-11-07 2015-05-20 殷培花 Carbon fiber reinforced polycarbonate-ABS blending alloy
CN104629329A (en) * 2013-11-07 2015-05-20 殷培花 High-strength weather-resistant modified PC/ABS alloy, and preparation method thereof
CN104231587A (en) * 2014-08-27 2014-12-24 上海日之升新技术发展有限公司 Thermoplastic composite material for electromagnetic shielding housings and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108250660A (en) * 2017-12-22 2018-07-06 万华化学集团股份有限公司 A kind of plating grade PC/ABS alloy materials and preparation method thereof
CN108822556A (en) * 2018-05-31 2018-11-16 镇江高美新材料有限公司 A kind of conducting liquid silicone rubber compound and its manufacturing method
CN109735078A (en) * 2018-11-23 2019-05-10 金旸(厦门)新材料科技有限公司 A kind of efficient conduction PC/ABS alloy material and preparation method thereof
CN112778692A (en) * 2020-12-31 2021-05-11 广东国恩塑业发展有限公司 Reinforced ABS (acrylonitrile-butadiene-styrene) composition with low expansion coefficient and preparation method thereof

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Denomination of invention: A PC/ABS material with high adhesion and easy electroplating, and its preparation method

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