A kind of fabric set composite
Technical field
The invention belongs to technical field of textile machine, more particularly to a kind of fabric set composite.
Background technology
It is double in field of textiles(It is many)Layer composite material is also a kind of the more commonly used fabric, and it is by upper and lower two shell fabric
(Centre can also add light filler layer)Constitute, double-decker forms into material after combining.In general, the filler in intermediate layer can
To be the various raw materials such as cotton, various spinning cloth fields conventional nano-sized filler, space wadding, suede, mainly according to use demand come
Selected.Current fabric equipment complex, although can also complete double(It is many)Layer composite material is combined into material, but imitates compound
Rate, feed stability, into the material aspect such as process continuity, be still short of.
The content of the invention
The present invention is to overcome deficiency of the prior art, there is provided a kind of rational in infrastructure, can be continuously combined
Into material, combined efficiency is high, into the good fabric set composite of material process stability.
To achieve these goals, the present invention is employed the following technical solutions:
A kind of fabric set composite, including mainframe, into material wind-up roll, for drive into material wind-up roll rotate winding motor,
The lower floor's feeding roller for being wound with lower floor's fabric and the upper strata feeding roller for being wound with upper strata fabric, the mainframe is provided with for band
Lower floor's motor and the upper strata motor for driving upper strata feeding roller to rotate that dynamic lower floor's feeding roller is rotated, mainframe is provided with into material
Portion, the first shaping list roller, the second shaping list roller are wrapped and for by the ultrasonic welding machine of each shell fabric composite joint into material portion;
Ultrasonic welding machine is between the first shaping list roller and the second shaping list roller, and mainframe is provided with for contacting face layer
The upper rotary broom of the composite surface of material and the bottom roll brush for contacting the composite surface of lower floor's fabric, upper rotary broom is rotated with mainframe
Connection, bottom roll brush is rotated with mainframe and is connected, and upper rotary broom is in by the feeding roller of upper strata, and bottom roll brush is in lower floor's feeding roller
Side, the fabric between lower floor's feeding roller and the first shaping list roller is that lower floor rises material cloth section, is provided with by mainframe for giving lower floor's liter
The upper surface of material cloth section provides the confession flitch of filler, is in tilted layout for flitch, and feed is less than near the side of mainframe for flitch
Plate rises material cloth section for flitch away from the side of mainframe near a side contacts lower floor of mainframe, and the contact of bottom roll brush supplies flitch
Bottom surface.
Preferably, the mainframe is provided with winding stand, winding motor is arranged on winding stand, into material wind-up roll two ends
It is equipped with roller seat, roller seat is provided with and into the roller aperture of material wind-up roll end adapter, into material wind-up roll one end roller seat is stretched into
In roller aperture, in the roller aperture for stretching into another roller seat into the material wind-up roll other end, it is rotatably assorted with roller seat into material wind-up roll, receives into material
Winding up roller axis horizontal, roller seat is connected by screw with winding stand, and the first shaping list roller is respectively at the second shaping list with winding stand
The opposite sides of roller.
Preferably, the mainframe includes upper frame, front side frame, rear side, the first shaping list roller is rotated with upper frame and is connected,
Second shaping list roller and upper frame are rotated and are connected, the first shaping list roll axis and the equal level of the second shaping list roll axis.
Preferably, the upper frame is provided with two be connected into material mip rolls and upper frame rotation into material mip rolls, two into
Material mip rolls axis horizontal and oppositely oriented, two are between the first shaping list roller and the second shaping list roller into material mip rolls.
Preferably, the upper strata feeding roller and upper frame are rotated be connected, upper strata feeding roller axis horizontal, lower floor's feeding roller and
Front side frame rotates connection, lower floor's feeding roller axis horizontal, and lower floor's feeding roller is in upper strata feeding roller lower section.
Preferably, be provided with two self-regulating mechanisms between the mainframe and winding stand, mainframe and two self-regulations
Be provided between mechanism one regulation transition roller, be provided between winding stand and two self-regulating mechanisms one regulation transition roller, two
Self-regulating mechanism is arranged symmetrically along a plane of symmetry, and the first shaping list roll axis are perpendicular to the plane of symmetry, self-regulating mechanism
Including adjust frame, dial cotton piece buff, hair-dryer, impeller inducer, be arranged on adjust frame on aspiration channel and for fabric bottom surface
The selvage guide flat board so as to be supported to fabric is affixed, cotton piece buff axis horizontal is dialled and perpendicular to the first shaping list roll axis;
In a self-regulating mechanism:Dialling cotton piece buff includes wheel body and multiple for stirring the fabric on selvage guide flat board so that selvage guide
The elastic plectrum that fabric on flat board is moved away from plane of symmetry direction, elastic plectrum is fixed on the outer peripheral face of wheel body, and
Elastic plectrum is circumferentially uniformly distributed along wheel body, dials cotton piece buff diameter parallel in elastic plectrum, and selvage guide flat board is provided with flat through selvage guide
The wind inlet of the upper and lower plate face of plate, aspiration channel includes vertically the first airduct of arrangement, the second horizontally disposed airduct and horizontally disposed
The 3rd airduct, the first airduct upper end connects with wind inlet, and the first airduct lower end goes out with the second airduct inlet communication, the second airduct
Mouth and the 3rd airduct inlet communication, the 3rd airduct axis is in the first airduct with cotton piece buff diameter parallel, hair-dryer is dialled, hair-dryer
Blowing direction be the first airduct upper end to the first airduct lower end, impeller inducer is in the 3rd airduct, and impeller inducer can phase
3rd airduct is rotated, the wind-guiding direction of impeller inducer is the 3rd airduct import to the 3rd wind tube outlet, the rotation of impeller inducer
Axis and the 3rd airduct dead in line, in the 3rd airduct the driving pulley coaxially connected with impeller inducer is provided with, and is dialled and is set in cotton piece buff
There is the driven pulley coaxially connected with cotton piece buff is dialled, driving pulley axis is parallel to driven pulley axis, the biography of a head and the tail closure
Dynamic belt bypasses driving pulley and driven pulley, tube wall of the driving belt through the 3rd airduct;
Two in two self-regulating mechanisms group cotton piece buff is oppositely oriented, adjusts transition roller lowest point and is less than selvage guide flat board top surface, adjusts
Section transition roll shaft lowest point is less than the second shaping list roller lowest point, adjusts transition roller axis horizontal.
Preferably, the mainframe is provided with two blowing nozzles, the blowing direction of a blowing nozzle is towards upper strata fabric
Bottom surface, towards lower floor's fabric top surface, blowing nozzle is in the first shaping list roller and supersonic welding to the blowing direction of another blowing nozzle
Between picking, in two self-regulating mechanisms:One of them the 3rd wind tube outlet is communicated to one and blows by a connection tracheae
Valve, another the 3rd wind tube outlet is communicated to another blowing nozzle by another connection tracheae.
Preferably, in a self-regulating mechanism:Adjust frame and be provided with some regulation transition pulley, driving belt around
Cross all regulation transition pulley.
Preferably, being provided with two traversing dresses being arranged symmetrically along the title plane of symmetry between the mainframe and winding stand
Put, Traverse Displacement Unit is corresponded with self-regulating mechanism, Traverse Displacement Unit includes electric sliding rail and the electric sliding matched with electric sliding rail
Block, the slidably direction of electronic slide block is vertical with the title plane of symmetry, in Traverse Displacement Unit in correspondence with each other and self-regulating mechanism:
Self-regulating mechanism is arranged on electronic slide block.
The invention has the beneficial effects as follows:Reasonable integral structure, possesses structure for conveying, composite construction and coiled construction, can connect
Carry out being combined into material continuously, there is shaping action before being combined, combined efficiency is high, good into material process stability, can ensure into material
Quality.
Description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the structural representation of the embodiment of the present invention 2;
Fig. 3 is the structural representation of self-regulating mechanism in the embodiment of the present invention 2;
Fig. 4 is the structural representation in the embodiment of the present invention 2 at two self-regulating mechanisms;
Fig. 5 is the structural representation in the embodiment of the present invention 2 at impeller inducer.
In figure:Mainframe 1, the first shaping list roller 11, the second shaping list roller 12, into material mip rolls 13, ultrasonic welding machine
14th, for flitch 15, upper frame 1a, front side frame 1b, rear side 1c, winding stand 2, give into material wind-up roll 21, winding motor 21a, lower floor
Material roller 3, lower floor motor 3a, upper strata feeding roller 4, upper strata motor 4a, self-regulating mechanism 5, regulation frame 51, group cotton piece buff 52, wheel body
521st, elastic plectrum 522, aspiration channel 53, the first airduct 531, the second airduct 532, the 3rd airduct 533, selvage guide flat board 54, air draught
Hole 541, impeller inducer 55, driving pulley 561, driven pulley 562, driving belt 563, regulation transition pulley 564, regulation transition
Roller 6.
Specific embodiment
With reference to the accompanying drawings and detailed description the present invention will be further described.
Embodiment 1:In embodiment as shown in Figure 1, a kind of fabric set composite, including mainframe 1, into material wind-up roll
21st, for driving into winding motor 21a that material wind-up roll rotates, be wound with lower floor's feeding roller 3 of lower floor's fabric and be wound with
The upper strata feeding roller 4 of shell fabric, the mainframe is provided with the lower floor motor 3a for driving lower floor's feeding roller to rotate and is used for
The upper strata motor 4a for driving upper strata feeding roller to rotate, mainframe is provided with into material portion, and into material portion the first shaping list roller 11, second is wrapped
Shaping list roller 12 and for by the ultrasonic welding machine 14 of each shell fabric composite joint;
Ultrasonic welding machine is between the first shaping list roller and the second shaping list roller, and mainframe is provided with for contacting face layer
The upper rotary broom of the composite surface of material and the bottom roll brush for contacting the composite surface of lower floor's fabric, upper rotary broom is rotated with mainframe
Connection, bottom roll brush is rotated with mainframe and is connected, and upper rotary broom is in by the feeding roller of upper strata, and bottom roll brush is in lower floor's feeding roller
Side, the fabric between lower floor's feeding roller and the first shaping list roller is that lower floor rises material cloth section, is provided with by mainframe for giving lower floor's liter
The upper surface of material cloth section provides the confession flitch 15 of filler, is in tilted layout for flitch, for flitch near the side of mainframe less than confession
Flitch rises the composite surface of material cloth section, bottom roll brush near a side contacts lower floor of mainframe away from the side of mainframe for flitch
Contact supplies flitch bottom surface.
The mainframe is provided with winding stand 2, and winding motor is arranged on winding stand, and into material wind-up roll two ends roller is equipped with
Seat, roller seat is provided with and the roller aperture into material wind-up roll end adapter, stretches in the roller aperture of a roller seat into material wind-up roll one end, into
The material wind-up roll other end is stretched in the roller aperture of another roller seat, is rotatably assorted with roller seat into material wind-up roll, into material wind-up roll axis
Level, roller seat is connected by screw with winding stand, and the first shaping list roller is respectively at the relative of the second shaping list roller with winding stand
Both sides.Can be rotated relative to winding stand by roller seat into material wind-up roll.
The mainframe includes upper frame 1a, front side frame 1b, rear side 1c, and the first shaping list roller is rotated with upper frame and is connected, the
Two shaping list rollers and upper frame are rotated and are connected, the first shaping list roll axis and the equal level of the second shaping list roll axis.On the upper frame
It is provided with two to rotate into material mip rolls and upper frame and be connected into material mip rolls 13, two into expecting mip rolls axis horizontal and rotation direction phase
Instead, two are between the first shaping list roller and the second shaping list roller into material mip rolls.Can be with auxiliary feeding into material mip rolls(Face
Feed collet two into material mip rolls between be advanced toward), keep the stability of fabric advance process.The upper strata feeding roller with
Upper frame rotates connection, upper strata feeding roller axis horizontal, and lower floor's feeding roller is rotated with front side frame and is connected, lower floor's feeding roll axis water
Flat, lower floor's feeding roller is in upper strata feeding roller lower section.
See on from horizontal direction, the first shaping list roller, ultrasonic welding machine, the second shaping list roller, winding stand are sequentially arranged
(Their residing height can be with difference).Plus man-hour, lower floor's fabric bypasses successively the first shaping list roller, the second shaping list roller and winds
To on material wind-up roll, upper strata fabric bypasses successively the first shaping list roller, the second shaping list roller and is wound on material wind-up roll,
First shaping list roller and the second shaping list roller are in lower floor's fabric lower section, and the first shaping list roller is in the second shaping list roller
Upper strata fabric lower section.Composite surface is exactly for the face being fitted and connected with other fabrics etc., such as institute in 1 in figure when fabric is molded
Show, between the first shaping list roller and the second shaping list roller, the composite surface of upper strata fabric is exactly upper strata fabric bottom surface, lower floor's fabric
Composite surface be exactly lower floor's fabric top surface(Other positions are by that analogy).Filler for can first place abundance on flitch(For
Insert the filler between upper strata fabric and lower floor's fabric), lower floor's fabric, can be with one when passing through for flitch and continuing to rise
Partial filler(Filler is sticked on lower layer mix feeding composite surface)Rise, after reaching at the first shaping list roller, upper strata fabric is from above
Lower floor's fabric is covered, so as to intermediate filler is sandwiched between two shell fabrics.It is whole with second in the first shaping list roller to be combined into material
Complete between shape list roller, two shell fabrics are by the conveying scope between the first shaping list roller and the second shaping list roller, two aspects
Material is together with filler(Upper strata fabric bottom surface down, lower floor's fabric bottom surface upward, filler is between two shell fabrics), by supersonic welding
Pick and connect into material, into the fabric after material material wind-up roll is wound to into.Fabric be combined into material before, the composite surface of upper strata fabric
Can be cleared up by upper rotary broom, the composite surface of lower floor's fabric can be cleared up by bottom roll brush, so as to dispose face layer
The large volume impurity such as the broken line on material bottom surface, lower floor's fabric top surface, it is to avoid the final Lapping Quality of large volume impurity effect.This external demand
It is noted that the composite surface of lower floor's fabric should first pass through the cleaning of bottom roll brush, then reach for flitch contact lower floor liter material cloth section
Side, so as to avoid the filler being attached on composite surface from being fallen by bottom roll brush brush.In the present embodiment, supplied using the contact of bottom roll brush
The version of flitch bottom surface, can avoid the problems referred to above.Certainly, bottom roll brush can also be arranged on other positions, as long as full
" composite surface of lower floor's fabric first passes through the cleaning of bottom roll brush, then reaches and contact lower floor rises material cloth section one for flitch for sufficient condition
Side "(" for contacting the bottom roll brush of the composite surface of lower floor's fabric " described in technical scheme, no matter therefore bottom roll brush position
How put, " composite surface of contact lower floor fabric " is necessary).
Embodiment 2:With embodiment 1, its difference is that such as Fig. 2 is extremely to the basic structure and embodiment of the present embodiment
Shown in Fig. 5, be provided with two self-regulating mechanisms 5 between the mainframe and winding stand, mainframe and two self-regulating mechanisms it
Between be provided with one regulation transition roller 6, be provided between winding stand and two self-regulating mechanisms one regulation transition roller, two self-regulations
Mechanism is arranged symmetrically along a plane of symmetry, and inspection home roll axis includes regulation machine perpendicular to the plane of symmetry, self-regulating mechanism
Frame 51, dial cotton piece buff 52, hair-dryer, impeller inducer 55, be arranged on adjust frame on aspiration channel 53 and for fabric bottom surface phase
Patch dials cotton piece buff axis horizontal and perpendicular to inspection home roll axis so as to the selvage guide flat board 54 being supported to fabric;
In a self-regulating mechanism:Dial cotton piece buff include wheel body 521 and it is multiple for stirring the fabric on selvage guide flat board so that
The elastic plectrum 522 that fabric on selvage guide flat board is moved away from plane of symmetry direction, elastic plectrum is fixed on the periphery of wheel body
On face, and elastic plectrum is circumferentially uniformly distributed along wheel body, dials cotton piece buff diameter parallel in elastic plectrum, and selvage guide flat board is provided with and runs through
The wind inlet 541 of the upper and lower plate face of selvage guide flat board, aspiration channel includes the first airduct 531, the second horizontally disposed wind of vertically arrangement
Pipe 532 and the 3rd horizontally disposed airduct 533, the first airduct upper end connects with wind inlet, the first airduct lower end and the second airduct
Inlet communication, the second wind tube outlet and the 3rd airduct inlet communication, the 3rd airduct axis and group cotton piece buff diameter parallel, at hair-dryer
In the first airduct, the blowing direction of hair-dryer be the first airduct upper end to the first airduct lower end, impeller inducer is in the 3rd wind
In pipe, and impeller inducer can rotate relative to 3rd airduct, and the wind-guiding direction of impeller inducer is the 3rd airduct import to the 3rd airduct
Outlet, the pivot center of impeller inducer and the 3rd airduct dead in line, are provided with coaxially connected with impeller inducer in the 3rd airduct
Driving pulley 561, dials cotton piece buff and is provided with the driven pulley 562 coaxially connected with cotton piece buff is dialled, and driving pulley axis is parallel to driven
Belt wheel axis, the driving belt 563 of a head and the tail closure bypasses driving pulley and driven pulley, and driving belt passes through the 3rd airduct
Tube wall;Two in two self-regulating mechanisms group cotton piece buff is oppositely oriented, adjusts transition roller lowest point and is less than selvage guide flat board top surface,
Transition roller lowest point is adjusted less than inspection deputy roller lowest point, transition roller axis horizontal is adjusted.Impeller inducer can be with respect to the 3rd airduct
What is rotated is various informative, gives one example:The retainer ring fixed with the 3rd airduct is provided with 3rd airduct, impeller inducer is provided with
The wheel shaft coaxially connected with impeller inducer, wheel shaft is rotated with retainer ring and is connected.Fabric is each before material wind-up roll is wound to into
Plant selvage guide structure(Such as enter cloth rewinder roll)Drive what is advanced, fabric is bypassed after the second shaping list roller in the present embodiment, in addition it is also necessary to bypassed
The bottom of the regulation transition roller between self-regulating mechanism and mainframe, again through selvage guide flat board top surface, further around crossing self-regulating mechanism
The bottom of the regulation transition roller between winding stand, then just can enter at winding stand(It is finally reached into material wind-up roll).And
When drawing rolling in, the excessive situation of fabric sideslip is occurred unavoidably, if now continuing to wind fabric, can cause to ultimately form
Fabric volume is uneven, fold is serious, or even because two side draws are excessively asymmetric fabric can be caused to be drawn damage in winding.And
In the present embodiment, fabric can be through two symmetrical self-regulating mechanisms before rolling, and fabric againsts the advance of selvage guide flat board.Fabric
Both sides are in respectively two wind inlet tops, but not exclusively cover two wind inlets.In the presence of induced draft fan, air is from air draught
Hole is inhaled into, and discharges Jing after the first airduct, the second airduct, the 3rd airduct.In the process, impeller inducer is blown by air-flow, and
Driven by driving pulley, driving belt, driven pulley and dial cotton piece buff rotation, so as to dial the flexure strip in cotton piece buff opposite can be continued
Material is stirred, and dials that cotton piece buffs are oppositely oriented due to two, thus two dial that cotton piece buff provides to stir power just reverse(Technical side
Described in case, in a self-regulating mechanism:Dial cotton piece buff include wheel body and it is multiple for stirring the fabric on selvage guide flat board so that
The elastic plectrum that the fabric on selvage guide flat board is moved away from plane of symmetry direction is obtained, so in Fig. 4 visual angles, group cloth on the left side
Wheel is rotated clockwise, and the cotton piece buff of dialling on the right is rotated counterclockwise).
During work, two induced draft fans are opened(Two induced draft fan rotating speeds are identical), when fabric skew is less, two wind inlets
The scope that top is covered by fabric is basically identical, so the air intake bore of two wind inlets is basically identical.Now, in two wind-guidings
In the presence of machine, two aspiration channel interior air-flow flow velocitys are identical, and air-flow can blow impeller inducer, therefore now two impeller inducers
Rotating speed is also basically identical.So as to the two groups of cloth wheel speeds driven by impeller inducer are also basically identical, now on impeller inducer
Flexure strip stirs that power is basically identical to fabric, and fabric only can be in left and right directions(Face of the left and right directions on selvage guide flat board
Material direction of advance, left and right directions is parallel to horizontal plane)On minute movement back and forth(Why can minute movement back and forth, be because of elasticity
Piece be not continuous to stirring for fabric, during a flexure strip contact fabric dialled in cotton piece buff, the elasticity in another group of cotton piece buff
The possible non-contact face material of piece, but for arbitrary group of cotton piece buff, the time interval of the flexure strip contact fabric in group cotton piece buff is very
It is short, so the amplitude that fabric moves back and forth is very small), now it is believed that being in " eligible state "(Fabric is in allows skew
In the range of), now can normal rolling on material wind-up roll.
When larger skew occurs in fabric, the scope covered by fabric above two wind inlets also has larger difference
(Fabric towards side offset, then the side wind inlet by fabric cover it is more, opposite side wind inlet by fabric cover it is less).
Now, because the intake of two aspiration channels produces significant difference, even if so induced draft fan rotating speed is identical, gas in two aspiration channels
Stream flow velocity still has very big difference, so two impeller inducer rotating speed differences, two groups of cloth wheel speeds are different.Where is fabric deflection
Side is more, and the intake of the aspiration channel of the side is less, and the impeller inducer rotating speed of the side, group cloth wheel speed are less, conversely,
Opposite side dials that cloth wheel speed is bigger, thus fabric on the whole can dialling cotton piece buff and be allocated to opposite side by opposite side, so as to can
It is automatically obtained the correction of fabric position.After correction in place, fabric can reach foregoing " eligible state " again.
The mainframe is provided with two blowing nozzles, and the blowing direction of a blowing nozzle is another towards upper strata fabric bottom surface
Towards lower floor's fabric top surface, blowing nozzle is between the first shaping list roller and ultrasonic welding machine the blowing direction of individual blowing nozzle,
In two self-regulating mechanisms:One of them the 3rd wind tube outlet is communicated to a blowing nozzle by a connection tracheae, another
Individual 3rd wind tube outlet is communicated to another blowing nozzle by another connection tracheae.The wind that 3rd wind tube outlet is discharged, be not
The external world is exhausted directly to, but is blown on fabric by connecting tracheae, blowing nozzle, so as to blow the impurity such as the dust on fabric
Walk, ensure Lapping Quality(Upper strata fabric bottom surface and lower floor's fabric top surface are the composite surfaces for adding man-hour, and soot blowing is carried out in advance to be had
Help ensure Lapping Quality), and improve air-flow utilization rate(Although upper rotary broom, bottom roll brush can remove the large volumes such as broken line
Impurity, but the small size impurity such as cleared dust are difficult, because dust can pass through between the bristle of fabric brush, and adopt and blow
Mode, although differ and surely blow the large volume impurity such as broken line of the absorption on cloth, but blow away dust or easier,
Therefore blowing structure is used cooperatively with rotary broom, and cleaning effect is excellent).
In a self-regulating mechanism:Adjust frame and be provided with some regulation transition pulley 564, driving belt bypasses all
Adjust transition pulley.The set location and number of transition pulley, then can be according to practical structures position and demand depending on.
Two Traverse Displacement Units being arranged symmetrically along the title plane of symmetry, traversing dress are provided between the mainframe and winding stand
Put and corresponded with self-regulating mechanism, Traverse Displacement Unit includes electric sliding rail and the electronic slide block matched with electric sliding rail, electric sliding
The slidably direction of block is vertical with the title plane of symmetry, in Traverse Displacement Unit in correspondence with each other and self-regulating mechanism:Self-regulation machine
Structure is arranged on electronic slide block.Whne rolling fabric width from the last time when rolling fabric width is different, the present invention can be carried out
Adaptability is adjusted, as long as allowing two slide blocks to slide, drives two self-regulating mechanisms closer or far from so as to adjust to suitable position
Put(Fabric can cover a part for wind inlet, but not exclusively cover wind inlet).