CN106626105A - ISO ultrasonic tool holder structure capable of conducting tool replacing automatically - Google Patents

ISO ultrasonic tool holder structure capable of conducting tool replacing automatically Download PDF

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Publication number
CN106626105A
CN106626105A CN201610928274.6A CN201610928274A CN106626105A CN 106626105 A CN106626105 A CN 106626105A CN 201610928274 A CN201610928274 A CN 201610928274A CN 106626105 A CN106626105 A CN 106626105A
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CN
China
Prior art keywords
iso
ultrasonic
handle
tool changer
automatic tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610928274.6A
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Chinese (zh)
Inventor
张增英
李泽湘
王煜
刘升
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DONGGUAN YOUCHAO PRECISION TECHNOLOGY Co Ltd
Original Assignee
DONGGUAN YOUCHAO PRECISION TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DONGGUAN YOUCHAO PRECISION TECHNOLOGY Co Ltd filed Critical DONGGUAN YOUCHAO PRECISION TECHNOLOGY Co Ltd
Priority to CN201610928274.6A priority Critical patent/CN106626105A/en
Publication of CN106626105A publication Critical patent/CN106626105A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • B28D5/047Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by ultrasonic cutting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Surgical Instruments (AREA)

Abstract

The invention discloses an ISO ultrasonic tool holder structure capable of conducting tool replacing automatically. The ISO ultrasonic tool holder structure comprises an ISO tool holder, a retainer, a wireless electric energy transmitting end, a wireless electric energy receiving end, an ultrasonic transducer and a pressing plate. A tool clamping position is arranged in the peripheral surface of the end, close to the ultrasonic transducer, of the ISO tool holder and located below the wireless electric energy receiving end. The ISO ultrasonic tool holder structure is ingenious in design. A wireless electric energy transmission mode is adopted. A series of problems of abrasion and low spindle rotational speed caused by a traditional slip ring mode are effectively solved. The operating stability of an ultrasonic electric spindle is improved. The ISO ultrasonic tool holder structure has the advantages of high stability, high rotational speed, high precision, long service life and the like. The wireless electric energy receiving end is suspended on the electric spindle through the retainer and is convenient to dismount and mount. The ISO tool holder and the spindle are made relatively independent. Convenience is brought to daily use and replacement. Automatic tool replacing is made possible through the tool clamping position. Automatic replacing and placing of tool holders of a tool magazine are realized. The ISO ultrasonic tool holder structure can be widely applied and popularized.

Description

Can automatic tool changer ISO ultrasonic knife handle structures
Technical field
The present invention relates to ultrasonic handle of a knife technical field, more particularly to it is a kind of can automatic tool changer ISO ultrasonic knife handle structures.
Background technology
Current some special material applications are more and more extensive, such as glass, sapphire, carborundum, composite etc..These Material is very hard crisp due to mechanical property, cause using traditional processing technology cannot meet these materials machining accuracy will Ask.Current industry employs the mode of ultrasonic energy auxiliary, rotates with reference to the high speed of existing lathe, for this kind of hard brittle material The life-span of machinability, machining accuracy and raising process tool.Ultrasonic wave added processing in, ultrasound can be processing technology most For crucial parameter, it plays excitation material atomic energy, reduces the effect such as cutting force.Transducer (Transducer) is that ultrasound adds The core executing agency of ultrasonic energy is provided in work, its operation principle is that electrical signal of the frequency is converted to into height using piezoelectricity back wash effect Frequency ultrasonic vibration, and ultrasound can be transferred to into rapidoprint.
But existing transducer and ISO25 ultrasound handle of a knifes are and are designed using split-type structural, and then increased ultrasound The complexity of electric main shaft structure, use range is narrow, and is typically all that ultrasonic energy, this contact are transmitted using slip ring mode Formula structure can be present:A series of problems, such as problem low with the speed of mainshaft easy to wear, causes ultrasonic compound process to be difficult to be extended to reality Border produces.In addition, its structure is also unfavorable for automatic tool changer, the interference for the frame for movements such as handle of a knife, swaging clamp hand, tool magazine easily occur.
The content of the invention
For above-mentioned deficiency, it is an object of the present invention to provide a kind of smart structural design, rationally, beneficial to automatic tool changer, Using radio energy transfer mode, good operating stability, long service life can automatic tool changer ISO ultrasonic knife handle structures.
The technical scheme that adopted for achieving the above object of the present invention for:It is a kind of can automatic tool changer ISO ultrasonic wave handle of a knifes Structure, it includes ISO handle of a knifes, retainer, radio energy transmitting terminal, radio energy receiving terminal, ultrasonic transducer and pressing plate, described The disk that retainer includes socket tube and closes the lower ending opening of the socket tube, the socket tube is set on electro spindle, institute The home position for stating disk is provided with the fitting opening being adapted with the ISO handle of a knifes, and one end of the ISO handle of a knifes is opened through assembling Mouth is stretched in electro spindle, and is connected with blind rivet, and the other end is provided with the installation cavity for installing the ultrasonic transducer, described super Sonic transducer is arranged on the installation cavity, and is fixed by pressing plate, one end outer peripheral face of the ISO handle of a knifes near ultrasonic transducer Position is provided with the lower position of swaging clamp position, i.e. swaging clamp position positioned at radio energy receiving end device, and the swaging clamp position is used for machine tool The automatic tool changer function in storehouse;The top position of the radio energy receiving terminal correspondence swaging clamp position is set on ultrasonic transducer, institute The position for stating radio energy transmitting terminal correspondence radio energy receiving terminal is arranged on the disk.
As a further improvement on the present invention, the tapered tubular of profile of the ISO handle of a knifes, the cross-sectional profile of swaging clamp position Profile is in the shape of the letter V, and the bottom of the swaging clamp position is provided with the bottom that cross-sectional profile profile is square, two side positions of correspondence swaging clamp position Defining flange is provided with the outer peripheral face of ISO handle of a knifes.
As a further improvement on the present invention, the ultrasonic transducer includes tool heads, piezo ceramic element and ultrasonic transformer, The tool heads are arranged on the head end of the ultrasonic transformer by chuck, and the lateral tail face diameter of the ultrasonic transformer is to convexing to form a peace Dress connection part, the piezo ceramic element is arranged on the afterbody of the ultrasonic transformer by connection member;The installation connection part court Low groove is provided with to the end face inner side of the tool heads, other end outer fix is provided with upper groove.
As a further improvement on the present invention, extend out to be formed at the opening of the installation cavity and mutually fit with the installation connection part The recess matched somebody with somebody, the installation connection part is located in the recess, and is fixed by the pressing plate.Preferably, recess and pressing plate Between coordinated using taper fit or squareness.And pressure can be made using fit systems such as thread lock, interference fit, welding Plate, transducer, installation cavity etc. are linked together.
As a further improvement on the present invention, at least provided with a footpath being connected with the installation cavity on the ISO handle of a knifes To string holes.
As a further improvement on the present invention, the radio energy transmitting terminal includes former limit protective case and is arranged on the former limit Former limit magnetic core in protective case, on the former limit magnetic core induction coil is wound with.
As a further improvement on the present invention, the radio energy receiving terminal includes secondary protective case and is arranged on the secondary Secondary magnetic core in protective case, on the secondary magnetic core induction coil is wound with.
As a further improvement on the present invention, multiple radial direction lock screw holes are arranged with the center of circle on the socket tube, For radio energy transmitting terminal to be fixed on into electro spindle by retainer.
As a further improvement on the present invention, two annular grooves are interval with the outer surface of the socket tube.
As a further improvement on the present invention, other ISO such as model ISO25, ISO20 or ISO30 of the ISO handle of a knifes The similar Knife handle structure of series.
Beneficial effects of the present invention are:The smart structural design of the present invention, using radio energy transfer mode, with electromagnetism sense The mode answered transmits ultrasonic energy, and without the need for contact, the abrasion and the speed of mainshaft that effectively solving tradition slip ring mode is brought is low A series of problems, such as problem, the job stability of ultrasound electric principal shaft is effectively lifted, with high stable, high rotating speed, high accuracy, longevity The advantages of life;Radio energy receiving terminal is suspended on electro spindle by retainer, easy disassembly, and causes ISO handle of a knifes and main shaft It is relatively independent, bring convenience with replacing to routine use;Swaging clamp position is located at the lower position of radio energy receiving terminal, to moving certainly Knife-band carrys out possibility, realizes the automatic replacing of tool magazine and places handle of a knife, is prevented effectively from and the machineries such as handle of a knife, swaging clamp hand, tool magazine occurs Interfering between structure;In addition ultrasonic transducer is fixed on installation cavity using pressing plate, it is easy to install and realize, and Compact overall structure, small volume is used beneficial to being widely popularized.
Below in conjunction with the accompanying drawings with embodiment, the present invention is further described.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention.
Fig. 2 is the cross section structure diagram of the present invention.
Specific embodiment
Embodiment:See Fig. 1 and Fig. 2, the present invention provide it is a kind of can automatic tool changer ISO ultrasonic knife handle structures, its bag Include ISO handle of a knifes 1, retainer 2, radio energy transmitting terminal 3, radio energy receiving terminal 4, ultrasonic transducer 5 and pressing plate 6, the guarantor The disk 22 that frame 2 is closed including socket tube 21 and by the lower ending opening of the socket tube 21 is held, the socket tube 21 is set in electric master On axle 7, the home position of the disk 22 is provided with the fitting opening being adapted with the ISO handle of a knifes 1, and the one of the ISO handle of a knifes 1 End is stretched in electro spindle 7 through fitting opening, and is connected with blind rivet 8, and the other end is provided with for installing the ultrasonic transducer 5 Installation cavity, the ultrasonic transducer 5 is arranged on the installation cavity, and is fixed by pressing plate 6, and ISO handle of a knifes 1 are near ultrasound One end outer peripheral face position of transducer 5 is provided with swaging clamp position 11, the upper position of the corresponding swaging clamp position 11 of the radio energy receiving terminal 4 Put and be set on ultrasonic transducer 5, the position of the corresponding radio energy receiving terminal 4 of the radio energy transmitting terminal 3 is arranged on described On disk 22.The tapered tubular of profile of the ISO handle of a knifes 1, the cross-sectional profile profile of swaging clamp position 11 is in the shape of the letter V, the swaging clamp The bottom of position 11 is provided with the bottom that cross-sectional profile profile is square, and two side positions of correspondence swaging clamp position 11 are in the outer of ISO handle of a knifes Side face is provided with defining flange 12.
Specifically, the ultrasonic transducer 5 includes tool heads 51, piezo ceramic element 52 and ultrasonic transformer 53, the instrument 51 head ends that the ultrasonic transformer 53 is arranged on by chuck 54, the lateral tail face diameter of the ultrasonic transformer 53 is to convexing to form a peace Dress connection part, the piezo ceramic element 52 is arranged on the afterbody of the ultrasonic transformer 53 by connection member.It is described that connection is installed Portion is provided with low groove towards the end face inner side of the tool heads, and other end outer fix is provided with upper groove.It is i.e. overall Cross-sectional profiles are in zigzag, can be preferably in combination with ISO handle of a knifes 1 and good with reference to effect, and effectively ultrasonic energy is outside Transmission, so as to ensure the bang path of ultrasonic energy, not only greatly promotes ultrasonic energy transmission efficiency, and and can guarantee that ultrasound The verticity of electro spindle, and then ensure processing effect, with good service behaviour.Specifically, the connection member includes The piezo ceramic element 52 is run through in stud and lid, one end of the stud, and screws in the tail of the ultrasonic transformer 53 End face, the other end is screwed into lid and locks.Reasonable in design, it is easy to install.Preferably, the piezo ceramic element 52 It is sequentially stacked including polylith, and the piezoelectric ceramics being in parallel.Polylith piezoelectric ceramics is connected using parallel way, is being ensured with little On the basis of volume, impedance is effectively reduced, consumed energy low.The center of the tail end face of the ultrasonic transformer 53 can also be made raised Form an installation base being adapted with the appearance profile of the piezo ceramic element 52.Not only assemble effect good, and ensure super The bang path of acoustic energy, lifts ultrasonic energy transmission efficiency, with good service behaviour.
For convenience of quick and precisely location and installation, extend out to be formed and the installation connection part phase at the opening for making the installation cavity The recess of adaptation, the installation connection part is located in the recess, and is fixed by the pressing plate 6.Pressing plate 6 can adopt spiral shell The fit systems such as line locking, interference fit, welding are fixed on installation cavity.
At least provided with a radial direction string holes being connected with the installation cavity on the ISO handle of a knifes 1.In the present embodiment, institute The quantity for stating radial direction string holes is two, is symmetricly set on ISO handle of a knifes 1, drives the wire of electric signal to connect for ultrasonic transducer 5 Connect, bring convenience to installation, in other embodiments, the quantity of radial direction string holes can also be one
Specifically, the radio energy transmitting terminal 3 includes former limit protective case and the former limit magnetic core being arranged in the former limit protective case, Induction coil is wound with the former limit magnetic core.The radio energy receiving terminal 4 includes secondary protective case and is arranged on secondary guarantor Secondary magnetic core in sheath, on the secondary magnetic core induction coil is wound with.The center of the former limit protective case is provided with and allows ISO The through hole that handle of a knife 1 is passed through.During work, the supersonic generator produces high frequency ultrasound energy and is loaded into radio energy transmitting terminal 3, Ultrasonic energy is delivered to radio energy receiving terminal 4 by the radio energy transmitting terminal 3 in the way of electromagnetic induction, and wireless by this Electric energy receiving terminal 4 is loaded on ultrasonic transducer 5, and then reaches the purpose of wirelessly transmitting electrical energy, and without the need for contact, effectively solving is passed A series of problems, such as abrasion for being brought of system slip ring mode and the speed of mainshaft low problem, and then lift the work of ultrasound electric principal shaft Stability, has the advantages that high rotating speed, life-span length.
Preferably, being arranged with multiple radial direction lock screw holes 211 in the center of circle on the socket tube 21, use to suspension Bring convenience.The same of deadweight can mitigated to be interval with two annular grooves 212 on the outer surface of the socket tube 21 When, the radial diffusion of ultrasonic energy is reduced, the bang path of ultrasonic energy is more can guarantee that, effectively lift ultrasonic energy transmission effect Rate.
The types of ISO 7388/1 are international standards, abbreviation IV, IT or ISO, ISO handle of a knifes may be mounted at the types of DIN 69871, On the lathe of IS0 7388/1 and ANSI/ASME spindle taper holes, versatility is good.In the present embodiment, the model of the ISO handle of a knifes 1 For ISO25, small volume is lightweight, and rotating speed is high, beneficial to automatic tool changer.The present invention can automatic tool changer ISO ultrasonic knife handle structures Smart structural design, using radio energy transfer mode, transmits ultrasonic energy in the way of electromagnetic induction, without the need for contacting, effectively A series of problems, such as solving abrasion that traditional slip ring mode brought and the speed of mainshaft low problem, effectively lifts ultrasound electric principal shaft Job stability, there is high stable, high rotating speed, high accuracy, long-life;Radio energy receiving terminal 4 passes through retainer 2 It is suspended on electro spindle, easy disassembly, and causes ISO handle of a knifes relatively independent with main shaft, brings convenience with replacing to routine use; Swaging clamp position 11 is located at the lower position of radio energy receiving terminal 4, and to automatic tool changer possibility is brought, and realizes the automatic replacing of tool magazine With placement handle of a knife, it is prevented effectively from and interfering between the frame for movements such as handle of a knife, swaging clamp hand, tool magazine, in the present embodiment, institute occurs State the model ISO25 handle of a knife of ISO handle of a knifes.In other embodiments, the ISO handle of a knifes can also be other types of ISO handle of a knifes series Number handle of a knife, such as ISO20 or ISO30.Specifically, the present invention can automatic tool changer ISO ultrasonic knife handle structures have it is following Advantage:
(1)The present invention can automatic tool changer ISO ultrasonic knifes handle structure adopt radio energy transfer mode, with the side of electromagnetic induction Formula transmits ultrasonic energy, without the need for contact, the effectively solving abrasion that brought of tradition slip ring mode and the low problem of the speed of mainshaft etc. Series of problems, effectively lifts the job stability of ultrasound electric principal shaft, excellent with high stable, high rotating speed, high accuracy, long-life etc. Point;
(2)The present invention can the ISO ultrasonic knifes handle structure of automatic tool changer adopt ISO handle of a knife specifications, it is most also at present extensively most to be One of commonly used processing handle of a knife form, can the material such as applied metal, plastics, graphite, carbon fiber processing, the scope of application Extensively;
(3)The present invention can the retainer 2 of ISO ultrasonic knife handle structures of automatic tool changer be suspended on electro spindle, easy disassembly, and So that ISO handle of a knifes are relatively independent with main shaft, bring convenience with replacing to routine use;
(4)Swaging clamp position 11 is located at the lower position of radio energy receiving terminal, for automatic tool changer, realize the automatic replacing of tool magazine with Handle of a knife is placed, is prevented effectively from and interfering between the frame for movements such as handle of a knife, swaging clamp hand, tool magazine is occurred;
(5)The present invention can the ISO ultrasonic knifes handle structure of automatic tool changer ultrasonic transducer is fixed on installation cavity using pressing plate, Such as hot charging or welding mode are fixed, it is easy to install and realize.
(6)The present invention can automatic tool changer ISO ultrasonic knife handle structures be different from larger volume tradition handle of a knife, volume is more Little, weight is lighter, and is combined with balancing loop, and stability is higher, and rotating speed is higher, and machining accuracy is higher, and service life is longer, and The features such as beneficial to automatic tool changer.
The announcement and teaching of book according to the above description, those skilled in the art in the invention can also be to above-mentioned embodiment party Formula is changed and changed.Therefore, specific embodiment disclosed and described above is the invention is not limited in, to the present invention's Some modifications and changes should also be as falling in the scope of the claims of the present invention.Although additionally, used in this specification Some specific terms, but these terms are merely for convenience of description, do not constitute any restriction to the present invention, adopt and it Same or analogous other ultrasonic handle of a knifes, in the scope of the present invention.

Claims (10)

1. it is a kind of can automatic tool changer ISO ultrasonic knife handle structures, it is characterised in that:It includes ISO handle of a knifes, retainer, wireless Electric energy transmitting terminal, radio energy receiving terminal, ultrasonic transducer and pressing plate, the retainer includes socket tube and by the socket tube The disk of lower ending opening closing, the socket tube is set on electro spindle, and the home position of the disk is provided with and the ISO knives The fitting opening that handle is adapted, one end of the ISO handle of a knifes is stretched in electro spindle through fitting opening, and is connected with blind rivet, The other end is provided with the installation cavity for installing the ultrasonic transducer, and the ultrasonic transducer is arranged on the installation cavity, and is led to Cross pressing plate to be fixed, ISO handle of a knifes are provided with swaging clamp position, the radio energy near one end outer peripheral face position of ultrasonic transducer The top position of receiving terminal correspondence swaging clamp position is set on ultrasonic transducer, and the radio energy transmitting terminal correspondence radio energy connects The position of receiving end is arranged on the disk.
2. it is according to claim 1 can automatic tool changer ISO ultrasonic knife handle structures, it is characterised in that the ISO handle of a knifes The tapered tubular of profile, the cross-sectional profile profile of swaging clamp position is in the shape of the letter V, and the bottom of the swaging clamp position is provided with cross-sectional profile wheel The bottom that exterior feature is square, two side positions of correspondence swaging clamp position are provided with defining flange in the outer peripheral face of ISO handle of a knifes.
3. it is according to claim 1 can automatic tool changer ISO ultrasonic knife handle structures, it is characterised in that the ultrasound is changed Energy device includes tool heads, piezo ceramic element and ultrasonic transformer, and the tool heads are arranged on the head end of the ultrasonic transformer by chuck, The lateral tail face diameter of the ultrasonic transformer is arranged to an installation connection part, the piezo ceramic element is convexed to form by connection member In the afterbody of the ultrasonic transformer;The installation connection part is provided with low groove towards the end face inner side of the tool heads, separately End face outer fix is provided with upper groove.
4. it is according to claim 3 can automatic tool changer ISO ultrasonic knife handle structures, it is characterised in that the installation cavity Opening at extend out to be formed and the installation recess that is adapted of connection part, the installation connection part is located in the recess, and is led to Cross the pressing plate to be fixed.
5. according to right wants 4 can automatic tool changer ISO ultrasonic knife handle structures, it is characterised in that on the ISO handle of a knifes At least provided with a radial direction string holes being connected with the installation cavity.
6. according to right wants any one in 1-5 can automatic tool changer ISO ultrasonic knife handle structures, it is characterised in that The radio energy transmitting terminal includes former limit protective case and the former limit magnetic core being arranged in the former limit protective case, on the former limit magnetic core It is wound with induction coil.
7. according to right wants 6 can automatic tool changer ISO ultrasonic knife handle structures, it is characterised in that the radio energy Receiving terminal includes secondary protective case and the secondary magnetic core being arranged in the secondary protective case, and on the secondary magnetic core line of induction is wound with Circle.
8. according to right wants 1 can automatic tool changer ISO ultrasonic knife handle structures, it is characterised in that on the socket tube Multiple radial direction lock screw holes are arranged with the center of circle.
9. according to right wants 1 or 8 can automatic tool changer ISO ultrasonic knife handle structures, it is characterised in that the socket tube Outer surface on be interval with two annular grooves.
10. according to right wants 1 or 8 can automatic tool changer ISO ultrasonic knife handle structures, it is characterised in that the ISO knives Model ISO25, ISO20 or ISO30 of handle.
CN201610928274.6A 2016-10-31 2016-10-31 ISO ultrasonic tool holder structure capable of conducting tool replacing automatically Pending CN106626105A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113500710A (en) * 2021-07-27 2021-10-15 江苏晟銮电子科技有限公司 Ultrasonic cutting device
CN113579771A (en) * 2021-07-02 2021-11-02 科益展智能装备有限公司 Ultrasonic knife handle, ultrasonic machining device and ultrasonic machining equipment

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Publication number Priority date Publication date Assignee Title
CN101898298A (en) * 2010-07-14 2010-12-01 天津大学 Accessory non-contact power supply type rotary ultrasonic machining device
US20150352713A1 (en) * 2013-01-16 2015-12-10 Mie Electronics Co., Ltd. Processing Apparatus
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113579771A (en) * 2021-07-02 2021-11-02 科益展智能装备有限公司 Ultrasonic knife handle, ultrasonic machining device and ultrasonic machining equipment
CN113500710A (en) * 2021-07-27 2021-10-15 江苏晟銮电子科技有限公司 Ultrasonic cutting device

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