CN106624242A - Welding system for serially welding solar cells - Google Patents

Welding system for serially welding solar cells Download PDF

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Publication number
CN106624242A
CN106624242A CN201710125287.4A CN201710125287A CN106624242A CN 106624242 A CN106624242 A CN 106624242A CN 201710125287 A CN201710125287 A CN 201710125287A CN 106624242 A CN106624242 A CN 106624242A
Authority
CN
China
Prior art keywords
welding
solar battery
battery sheet
feeding sucker
vacuum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710125287.4A
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Chinese (zh)
Inventor
孙铁囤
姚伟忠
汤平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou EGing Photovoltaic Technology Co Ltd
Original Assignee
Changzhou EGing Photovoltaic Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changzhou EGing Photovoltaic Technology Co Ltd filed Critical Changzhou EGing Photovoltaic Technology Co Ltd
Priority to CN201710125287.4A priority Critical patent/CN106624242A/en
Publication of CN106624242A publication Critical patent/CN106624242A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/008Soldering within a furnace
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/04Heating appliances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/082Flux dispensers; Apparatus for applying flux
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/087Soldering or brazing jigs, fixtures or clamping means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • H01L31/188Apparatus specially adapted for automatic interconnection of solar cells in a module
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention provides a welding system for serially welding solar cells. When the solar cells are welded with solder strips, a preheating oven is used for preheating, so that the solar cells and the solder strips can be preliminarily heated and the heating efficiency of the following welding stations is reduced. The principle of vacuum thermal insulation and vacuum heat preservation through a vacuum welding device in a welding process is adopted, so that the welding efficiency and the welding quality are increased.

Description

A kind of welding system of solar battery sheet series welding
Technical field
The present invention relates to field of photovoltaic technology, more particularly to a kind of welding system of solar battery sheet series welding.
Background technology
Encapsulation is the committed step in manufacture of solar cells, and without good packaging technology, how good battery is also produced The solar panel not gone out.The encapsulation of battery not only can make the life-span of battery be guaranteed, and also enhance battery Anti-shock strength.The high-quality of product and high life are the keys of Win Clients satisfaction, so the encapsulation matter of solar panel Amount is extremely important.
The production and assembly technique of solar panel is generally comprised:Cell piece detection, cell piece series welding, Welding Testing, apply If, lamination, burr removing, rim frame, Welding junction box, Hi-pot test, module testing, appearance test and packaging and storage.
Wherein, cell piece series welding is usually and 6~12 solar battery sheets is together in series to form solar energy by welding Battery strings.Welding welding when, if welding temperature is too low, scaling powder smears very few or excessive velocities can cause the void of welding Weldering, rosin joint occurs that at short notice welding comes off with battery lamella, affects component power decay or fails;If welding temperature Too high or weld interval is long to cause weldering phenomenon, and weld seam crystal can be made to grow up, intensity decreases or battery fragmentation, or even Cell piece internal electrode can be caused to be damaged, directly affecting component power decay reduces assembly life-span or cause to waste.
The content of the invention
The technical problem to be solved is:In order to overcome deficiency of the prior art, the present invention to provide one kind too The welding system of positive energy cell piece series welding.
The present invention solves its technical problem technical scheme to be taken:A kind of welding system of solar battery sheet series welding System, including conveying mechanism, and it is arranged on the first feeding sucker above conveying mechanism, the second feeding sucker, pre- according to operation Oven heat and vacuum welding equipment, the first feeding sucker and the second feeding sucker are located at respectively the both sides of conveying mechanism, and described First feeding sucker and the second feeding sucker can transverse shifting, the first feeding sucker is used for the solar-electricity in magazine Pond piece is drawn and is placed on the conveyor, and the second feeding sucker is placed on the solar battery sheet for drawing welding On, the preheating oven is used to be preheated welding and solar battery sheet, and the vacuum welding equipment is arranged on described pre- The downstream position of oven heat.
Further, the conveying mechanism includes support, conveyer belt and is sequentially connected multiple adsorption boxes on the conveyor belt, institute State position corresponding with the adsorption box on support and be provided with vacuum elements, the vacuum elements are used to be pumped into adsorption box very Sky, realizes the fixation of solar battery sheet.
The welding process of above-mentioned welding equipment is:
Step 1:First piece solar battery sheet is placed on the conveyor initially with the first feeding sucker, is then adopted Tin plating welding is placed on first piece solar battery sheet with the second feeding sucker, and makes tin plating welding one end be fitted in On the position of bonding wire of the upper surface of a piece of solar battery sheet, the other end of tin plating welding is stretched backward, then using on first Material sucker is placed on second solar battery sheet on the stretching end of tin plating welding, and makes tin plating welding position and lower surface On position of bonding wire laminating, continue to place the tin plating welding of Article 2 according to above-mentioned steps, so that the two ends difference of tin plating welding The upper and lower surface of adjacent two solar battery sheet is connected to, while the end position of the tin plating welding of each is consolidated It is fixed;The adsorbed case absorption of solar battery sheet placed on the conveyor is fixed.
Step 2:By the solar battery sheet of the good tin plating welding of arrangement, send into preheating oven and preheated, make solar-electricity The temperature of pond piece and tin plating welding is maintained between 100 DEG C -135 DEG C;Preheating temperature needs the fusing point less than solder, it is to avoid solder Fusing, while also to guarantee to provide a higher temperature, is conducive to the intensification of follow-up welding.
Step 3:Preheated tin plating welding and solar battery sheet are sent into into welding post, will using vacuum welding equipment Melts soldering tin on tin plating welding makes welding be welded on the surface of solar battery sheet, while being welded, makes plating soldering Environment residing for band and solar battery sheet is vacuum state;
When being welded in atmosphere, because solder and firing equipment expose in atmosphere, during welding heat scatter and disappear compared with Many, the heating-up temperature of welding equipment will typically be far longer than the fusing point of scolding tin, just can guarantee that and provide enough welding energies.This It is bright to be welded under vacuum conditions, it is on the one hand low using negative pressure state pyroconductivity, the heat on solder due to lacked to The medium of space heat transfer, will not be transmitted in air, can be only sustained on solar battery sheet and welding, can reduce solder Scatter and disappear with the heat on firing equipment;Meanwhile, using vacuum heat-preserving, while the heating-up temperature of welding equipment is reduced, One higher temperature of maintenance of the temperature long period on solder can be enable, solder is fully melted, realize series welding;It is another Aspect, is welded under negative pressure state, and the bubble in solder can be discharged while welding, and the general of rosin joint occurs in reduction Rate.Compared with prior art, of the invention in welding, the heating-up temperature of welding equipment is moderate, using vacuum heat-preserving and every Heat, so as to shorten the heat time of welding equipment, improves welding efficiency and welding quality, efficiently solves low temperature rosin joint and height Temperature crosses the phenomenon of weldering.
Step 4:The solar battery sheet for being welded welding is sent into into refrigerating work procedure to be lowered the temperature, makes temperature be down to room temperature shape State.
Further, the speed for preheating in step 2 is less than the efficiency lowered the temperature in step 4.Fast cooling contributes to the fast of solder Rapid hardening is consolidated, and improves the fastness and reliability of welding.
Further, for the ease of the fixation of welding, the length of the welding meets with the solar cell leaf length:L =2H+d+ △, wherein, L is welding length, and H is the length of solar battery sheet, and d is between adjacent two solar panel Spacing, △ is welding length surplus, and 10mm≤△≤20mm.
The invention has the beneficial effects as follows:A kind of solar battery sheet series welding method that the present invention is provided, to solar-electricity When pond piece and welding are welded, by the way of preheating, first solar battery sheet and welding are tentatively heated, after reduction The efficiency of heating surface of continuous welding post;Using vacuum heat-insulation and vacuum heat-preserving principle, welding efficiency and welding quality are improve.
Description of the drawings
With reference to the accompanying drawings and examples the invention will be further described.
Fig. 1 is the structural representation of preferred embodiment.
In figure:1st, conveying mechanism, 1-1, support, 1-2, adsorption box, 1-3, vacuum elements, the 2, first feeding sucker, 3, Two feeding suckers, 4, preheating oven, 5, vacuum welding equipment, 6, solar battery sheet, 7, welding.
Specific embodiment
Presently in connection with accompanying drawing, the present invention is described in detail.This figure is simplified schematic diagram, is only illustrated in a schematic way The basic structure of the present invention, therefore it only shows the composition relevant with the present invention.
As shown in figure 1, a kind of welding system of solar battery sheet series welding, including conveying mechanism 1, and set according to operation Put in the first feeding sucker 2 of the top of conveying mechanism 1, the second feeding sucker 3, preheating oven 4 and vacuum welding equipment 5, first The feeding sucker 3 of feeding sucker 2 and second is located at respectively the both sides of conveying mechanism 1, and the first feeding sucker 2 and the second feeding Sucker 3 can transverse shifting, the first feeding sucker 2 be used for by magazine solar battery sheet 6 draw be placed on conveying In mechanism 1, the second feeding sucker 3 is placed on the solar battery sheet 6, the preheating oven 4 for drawing welding 7 For welding 7 and solar battery sheet 6 to be preheated, the vacuum welding equipment 5 is arranged on the downstream of the preheating oven 4 Position.
Further, the conveying mechanism 1 includes support 1-1, conveyer belt and is sequentially connected multiple absorption on the conveyor belt Case 1-2, the position corresponding with the adsorption box 1-2 is provided with vacuum elements 1-3, the vacuum elements on the support 1-1 1-3 is used to that adsorption box 1-2 to be evacuated, and realizes the fixation of solar battery sheet 6.
The welding process of above-mentioned welding equipment is:
Step 1:First piece solar battery sheet 6 is placed on conveying mechanism 1, so initially with the first feeding sucker 2 Afterwards tin plating welding 7 is placed on first piece solar battery sheet 6 using the second feeding sucker 3, and makes the one end of tin plating welding 7 It is fitted on the position of bonding wire of the upper surface of first piece solar battery sheet 6, the other end of tin plating welding 7 is stretched backward, then Second solar battery sheet 6 is placed on the stretching end of tin plating welding 7 using the first feeding sucker 2, and makes plating soldering Fit with the position of bonding wire on lower surface with 7 positions, continue to place the tin plating welding 7 of Article 2 according to above-mentioned steps, so that plating Soldering is connected to the upper and lower surface of adjacent two solar battery sheet 6 with 7 two ends, while tin plating by each The end position of welding 7 is fixed;
Step 2:By the solar battery sheet 6 of the good tin plating welding 7 of arrangement, send into preheating oven 4 and preheated, make solar energy The temperature of cell piece 6 and tin plating welding 7 is maintained between 100 DEG C -135 DEG C;Preheating temperature needs the fusing point less than solder, it is to avoid Solder fusing, while also to guarantee to provide a higher temperature, is conducive to the intensification of follow-up welding.
Step 3:Preheated tin plating welding 7 and solar battery sheet 6 are sent into into welding post, using vacuum welding equipment Melts soldering tin on tin plating welding 7 is made welding 7 be welded on the surface of solar battery sheet 6 by 5, while being welded, is made Environment residing for tin plating welding 7 and solar battery sheet 6 is vacuum state;
When being welded in atmosphere, because solder and firing equipment expose in atmosphere, during welding heat scatter and disappear compared with Many, the heating-up temperature of welding equipment will typically be far longer than the fusing point of scolding tin, just can guarantee that and provide enough welding energies.This It is bright to be welded under vacuum conditions, it is on the one hand low using negative pressure state pyroconductivity, the heat on solder due to lacked to The medium of space heat transfer, will not be transmitted in air, can be only sustained on solar battery sheet 6 and welding 7, can reduce weldering Heat on material and firing equipment scatters and disappears;Meanwhile, using vacuum heat-preserving, while the heating-up temperature of welding equipment is reduced, Also one higher temperature of maintenance of the temperature long period on solder can be enable, solder is fully melted, realize series welding;Separately On the one hand, welded under negative pressure state, the bubble in solder can be discharged while welding, the general of rosin joint is occurred in reduction Rate.Compared with prior art, of the invention in welding, the heating-up temperature of welding equipment is moderate, using vacuum heat-preserving and every Heat, so as to shorten the heat time of welding equipment, improves welding efficiency and welding quality, efficiently solves low temperature rosin joint and height Temperature crosses the phenomenon of weldering.
Step 4:The solar battery sheet 6 for being welded welding 7 is sent into into refrigerating work procedure to be lowered the temperature, makes temperature be down to room temperature State.
Further, the speed for preheating in step 2 is less than the efficiency lowered the temperature in step 4.Fast cooling contributes to the fast of solder Rapid hardening is consolidated, and improves the fastness and reliability of welding.
Further, for the ease of the fixation of welding 7, the length of the welding 7 is full with the length of the solar battery sheet 6 Foot:L=2H+d+ △, wherein, L is the length of welding 7, and H is the length of solar battery sheet 6, and d is adjacent two solar panel Between spacing, △ is the length surplus of welding 7, and 10mm≤△≤20mm.
With the above-mentioned desirable embodiment according to the present invention as enlightenment, by above-mentioned description, related staff Completely various change and modification can be carried out in without departing from the scope of the present invention.The technical scope of this invention is not The content being confined on specification, it is necessary to its technical scope is determined according to right.

Claims (2)

1. a kind of welding system of solar battery sheet series welding, it is characterised in that:Including conveying mechanism (1), and according to operation It is arranged on the first feeding sucker (2) above conveying mechanism (1), the second feeding sucker (3), preheating oven (4), vacuum welding to set Standby (5) and cooling body, the first feeding sucker (2) and the second feeding sucker (3) are located at respectively the both sides of conveying mechanism (1), and The first feeding sucker (2) and the second feeding sucker (3) can transverse shifting, the first feeding sucker (2) for will material Solar battery sheet (6) in box is drawn and is placed on conveying mechanism (1), and the second feeding sucker (3) is for drawing welding (7) it is placed on the solar battery sheet (6), the preheating oven (4) is for by welding (7) and solar battery sheet (6) Preheated, the vacuum welding equipment (5) is arranged on the downstream position of the preheating oven (4), for the weldering of welding (7) Connect, the cooling body is arranged on the downstream position of the vacuum welding equipment (5), for making solar battery sheet (6) quick Cooling.
2. the welding system of solar battery sheet series welding as claimed in claim 1, it is characterised in that:The conveying mechanism (1) Including support (1-1), conveyer belt and multiple adsorption boxes (1-2) on the conveyor belt are sequentially connected, on the support (1-1) and institute State the corresponding position of adsorption box (1-2) and be provided with vacuum elements (1-3), the vacuum elements (1-3) are used for adsorption box (1- 2) it is evacuated, realizes the fixation of solar battery sheet (6).
CN201710125287.4A 2017-03-04 2017-03-04 Welding system for serially welding solar cells Pending CN106624242A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710125287.4A CN106624242A (en) 2017-03-04 2017-03-04 Welding system for serially welding solar cells

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710125287.4A CN106624242A (en) 2017-03-04 2017-03-04 Welding system for serially welding solar cells

Publications (1)

Publication Number Publication Date
CN106624242A true CN106624242A (en) 2017-05-10

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Country Status (1)

Country Link
CN (1) CN106624242A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114420791A (en) * 2022-01-19 2022-04-29 杭州康奋威科技股份有限公司 Non-intermittent steady-state welding method and device for solar cell

Citations (8)

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Publication number Priority date Publication date Assignee Title
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CN103182580A (en) * 2011-12-29 2013-07-03 日清纺精密机器株式会社 Flat wire soldering device used for solar cell
CN103579413A (en) * 2012-08-01 2014-02-12 弗莱克斯电子有限责任公司 Vacuum reflow voiding rework system
CN204912979U (en) * 2015-06-25 2015-12-30 秦皇岛博硕光电设备股份有限公司 Solar wafer series connection welding production line
KR20160009225A (en) * 2014-07-15 2016-01-26 주식회사 제우스 Tabbing apparatus and controling method thereof
CN105403573A (en) * 2015-12-31 2016-03-16 常州亿晶光电科技有限公司 Visual detection mechanism for crack of solar cell panel
CN106392437A (en) * 2016-12-03 2017-02-15 苏州佳普硕自动化科技有限公司 Claw type adsorption device of solar battery series welding machine for negative electrodes of solder strips and series welding machine
CN206567650U (en) * 2017-03-04 2017-10-20 常州亿晶光电科技有限公司 A kind of welding system of solar battery sheet series welding

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103182580A (en) * 2011-12-29 2013-07-03 日清纺精密机器株式会社 Flat wire soldering device used for solar cell
CN102699587A (en) * 2012-07-02 2012-10-03 深圳市索阳新能源科技有限公司 Single welding and series welding integrity device of solar cell slices
CN103579413A (en) * 2012-08-01 2014-02-12 弗莱克斯电子有限责任公司 Vacuum reflow voiding rework system
KR20160009225A (en) * 2014-07-15 2016-01-26 주식회사 제우스 Tabbing apparatus and controling method thereof
CN204912979U (en) * 2015-06-25 2015-12-30 秦皇岛博硕光电设备股份有限公司 Solar wafer series connection welding production line
CN105403573A (en) * 2015-12-31 2016-03-16 常州亿晶光电科技有限公司 Visual detection mechanism for crack of solar cell panel
CN106392437A (en) * 2016-12-03 2017-02-15 苏州佳普硕自动化科技有限公司 Claw type adsorption device of solar battery series welding machine for negative electrodes of solder strips and series welding machine
CN206567650U (en) * 2017-03-04 2017-10-20 常州亿晶光电科技有限公司 A kind of welding system of solar battery sheet series welding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114420791A (en) * 2022-01-19 2022-04-29 杭州康奋威科技股份有限公司 Non-intermittent steady-state welding method and device for solar cell

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Application publication date: 20170510

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