CN106622090B - A kind of PA6 prepolymerization pipe that can effectively prevent tube top and generate gelinite - Google Patents

A kind of PA6 prepolymerization pipe that can effectively prevent tube top and generate gelinite Download PDF

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Publication number
CN106622090B
CN106622090B CN201710106583.XA CN201710106583A CN106622090B CN 106622090 B CN106622090 B CN 106622090B CN 201710106583 A CN201710106583 A CN 201710106583A CN 106622090 B CN106622090 B CN 106622090B
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tube body
tube
effectively prevent
gelinite
heat exchanger
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CN106622090A (en
Inventor
马驰
陈亮
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Jiangsu Haiyang Polyamide New Material Co Ltd
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Jiangsu Haiyang Polyamide New Material Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/24Stationary reactors without moving elements inside
    • B01J19/2415Tubular reactors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • B01J19/006Baffles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/001Feed or outlet devices as such, e.g. feeding tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00002Chemical plants
    • B01J2219/00018Construction aspects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00076Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements inside the reactor
    • B01J2219/00081Tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00105Controlling the temperature by indirect heating or cooling employing heat exchange fluids part or all of the reactants being heated or cooled outside the reactor while recycling
    • B01J2219/00108Controlling the temperature by indirect heating or cooling employing heat exchange fluids part or all of the reactants being heated or cooled outside the reactor while recycling involving reactant vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00761Details of the reactor
    • B01J2219/00763Baffles

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The present invention discloses a kind of PA6 prepolymerization pipe that can effectively prevent tube top and generate gelinite, including tube body, the tube body middle and upper part is provided with tubular heat exchanger, the tube body top is provided with material inlet, exhaust pipe is provided at the top of tube body, the exhaust bottom of the tube is extend into the tube body, and the exhaust pipe top is provided with packed tower and condenser.Bottom in the present invention due to exhaust pipe is deep into tube body, and caprolactam instills tube body from the bottom of exhaust pipe, will not be stopped on the inner wall of tube body, because to improve product quality, avoiding halt production cleaning without generating gelinite, the service life for extending polyplant, reduces costs.

Description

A kind of PA6 prepolymerization pipe that can effectively prevent tube top and generate gelinite
Technical field
The present invention relates to caprolactam processing technique fields, can effectively prevent tube top more particularly to one kind and generate gelinite PA6 prepolymerization pipe.
Background technique
PA6 also known as nylon 6 are translucent or opaque milky white colored particles, have thermoplasticity, lightweight, good toughness, chemically-resistant The characteristics such as product and durability are good are generally used for the products such as auto parts and components, mechanical part, electric equipment products, engineering accessory.Its Preparation method is that polyamide slice is generated by polymerizing caprolactam, i.e. nylon-6 slice or polyamide fibre -6 is sliced.In prepolymerization Some water and material vaporization are understood in journey, is assembled in prepolymerization tube top portion, gelinite is generated, and the generation of gelinite is anti-to polymerizeing It should be fatal harm, if fallen into prepolymerization pipe, the quality of product can be seriously affected, need to periodically stop production to remove gelinite Prepolymerization pipe is cleared up, production is not only influenced, also will increase cost.Therefore, needing one kind can effectively prevent tube top generation The PA6 prepolymerization pipe of gelinite.
Summary of the invention
In order to solve the above technical problems, the present invention, which provides one kind, can effectively prevent tube top generation gelinite, improve product matter Amount, extends the service life of polyplant, reduces the PA6 prepolymerization pipe of cost.
To achieve the above object, the present invention provides following schemes:
The present invention provides a kind of PA6 prepolymerization pipe that can effectively prevent tube top and generate gelinite, including tube body, the tube body Middle and upper part is provided with tubular heat exchanger, and the tube body top is provided with material inlet, is provided with exhaust pipe at the top of tube body, described Exhaust bottom of the tube is extend into the tube body, and the exhaust pipe top is provided with packed tower and condenser.
Optionally, the material inlet bottom is provided with the first umbrella shape distributor, and the exhaust bottom of the tube is provided with second Umbrella shape distributor.
Optionally, the tube body is heated using collet.
Optionally, the tube body middle and lower part is arranged in parallel with multiple even flow plates, and the even flow plate is porous barrier.
Optionally, the condenser includes water-cooled heat exchanger, gas phase import and gaseous phase outlet, the gas phase import setting In the exchanger base, the gaseous phase outlet is arranged at the top of the heat exchanger, and the condenser passes through the gas phase import It is connect with the tube body.
Optionally, the water-cooled heat exchanger is multiple and is arranged in series.
The present invention achieves following technical effect compared with the existing technology:
The present invention can effectively prevent tube top generate gelinite PA6 prepolymerization pipe, by material inlet by caprolactam, Prepolymerization pipe is added in water, molecular weight regulator and additive etc., is heated by tubular heat exchanger to material, carries out material Prepolymerization.The material evaporated in heating process is discharged to packed tower and condenser with exhaust pipe, and material steam is cold within the condenser But, it is back to packed tower, water and caprolactam separation, caprolactam are back to tube body along exhaust pipe in packed tower, due to row The bottom of tracheae is deep into tube body, and caprolactam instills tube body from the bottom of exhaust pipe, will not be stopped on the inner wall of tube body, Because to improve product quality, avoiding halt production cleaning, extend polyplant uses week without generating gelinite Phase reduces costs.First umbrella shape distributor and the second umbrella shape distributor can make uniformly to be distributed in material dropping process In tube body, the aggregation and condensation of material are avoided.It is provided with multiple even flow plates in tube body, allows fluid to stream more evenly It is dynamic.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention Example, for those of ordinary skill in the art, without any creative labor, can also be according to these attached drawings Obtain other attached drawings.
Fig. 1 is the upper half structural schematic diagram that the present invention can effectively prevent that tube top generates the PA6 prepolymerization pipe of gelinite;
Fig. 2 is the structural schematic diagram that the present invention can effectively prevent that tube top generates the PA6 prepolymerization pipe of gelinite;
Fig. 3 is the condenser structure schematic diagram that the present invention can effectively prevent that tube top generates the PA6 prepolymerization pipe of gelinite.
Description of symbols: 1, material inlet;2, the first umbrella shape distributor;3, tubular heat exchanger;4, condenser;5, it fills out Expect tower;6, exhaust pipe.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
It is existing to solve the object of the present invention is to provide a kind of PA6 prepolymerization pipe that can effectively prevent tube top and generate gelinite Have in technology in PA6 production, leads to the problem of gelinite, so as to improve product quality, reduction maintenance cost.
Based on this, the PA6 prepolymerization pipe provided by the invention that can effectively prevent tube top and generate gelinite comprising tube body, The tube body middle and upper part is provided with tubular heat exchanger, and the tube body top is provided with material inlet, the row of being provided at the top of tube body Tracheae, the exhaust bottom of the tube are extend into the tube body, and the exhaust pipe top is provided with packed tower and condenser.
The present invention is condensed the PA6 in tube body plus in thermogenetic steam using condenser, and steam is arranged above condenser Out, then by packed tower exhaust pipe is flowed into, is re-added in tube body by exhaust pipe, exhaust bottom of the tube extend into the tube body It is interior, to assemble when effectively preventing PA6 reflux in prepolymerization tube top portion, avoid the generation of gelinite.
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, with reference to the accompanying drawing and specific real Applying mode, the present invention is described in further detail.
Embodiment one:
As depicted in figs. 1 and 2, the present embodiment provides it is a kind of can effectively prevent tube top generate gelinite PA6 prepolymerization pipe, Including tube body, the tube body middle and upper part is provided with tubular heat exchanger, and the tube body top is provided with material inlet 1, tube body top Portion is provided with exhaust pipe 6, and 6 bottom of exhaust pipe extend into the tube body 10 centimetres, and 6 top of exhaust pipe, which is provided with, to be filled out Expect tower 5 and condenser 4;1 bottom of material inlet is provided with the first umbrella shape distributor 2, and 6 bottom of exhaust pipe is provided with Two umbrella shape distributors;The tube body is heated using collet;The tube body middle and lower part is arranged in parallel with 4 even flow plates, the uniform flow Plate is porous barrier;The condenser 4 includes 2 water-cooled heat exchangers being arranged in series, a gas phase import and a gas phase Outlet, in the exchanger base, the gaseous phase outlet is arranged at the top of the heat exchanger for the gas phase import setting.
In use, pre-polymerization is added by material inlet 1 in the materials such as caprolactam, water, molecular weight regulator and additive Pipe is closed, material flows through the first umbrella shape distributor 2, be evenly dispersed in tube body, and material flows downward process in tube body It is middle to be heated by the tubular heat exchanger, complete prepolymerization.Add thermogenetic material steam upwards through the exhaust pipe 6 and described Packed tower 5 flows into condenser 4, and the substances such as caprolactam, molecular weight regulator and additive in material steam are liquefied, again The packed tower 5 is flowed into, the moisture in material steam is still in vapour form from the gaseous phase outlet above the condenser 4 Discharge.The material flowed into the packed tower 5 is back flowed back into tube body by the exhaust pipe 6, due to the bottom of the exhaust pipe 6 Portion is extend into the tube body, and material flows directly into tube body from 6 bottom of exhaust pipe, will not be stopped on the inner wall of tube body, Because without generating gelinite.2 water-cooled heat exchangers being arranged in series in the condenser 4, can be according to quantity of steam and/or production The difference of amount, selection only use one or both of them while using.
It can be seen that the present embodiment is extend into the tube body using the bottom of exhaust pipe, make the material of reflux will not be It is stopped on the inner wall of tube body, because to improve product quality, avoiding halt production cleaning, extending without generating gelinite The service life of polyplant, reduces costs.
It should be noted that the quantity of the water-cooled heat exchanger in condenser in the present invention is not limited to this embodiment, The purpose of recovered material steam to realize the present invention, using one or more concatenated water-cooled heat exchangers, equally, uniform flow The concrete structure design of plate and the quantity of even flow plate and position are arranged and are not limited to this embodiment, as long as being able to achieve to material Uniform flow enters tubular heat exchanger;In addition, exhaust bottom of the tube extend into the intracorporal distance of the pipe and is not with the present embodiment Limit, as long as being able to achieve material reflux course will not stop on the inner wall of tube body.
Apply that a specific example illustrates the principle and implementation of the invention in this specification, above embodiments Explanation be merely used to help understand method and its core concept of the invention;At the same time, for those skilled in the art, According to the thought of the present invention, there will be changes in the specific implementation manner and application range.In conclusion in this specification Appearance should not be construed as limiting the invention.

Claims (4)

1. a kind of PA6 prepolymerization pipe that can effectively prevent tube top and generate gelinite, which is characterized in that including tube body, the tube body Middle and upper part is provided with tubular heat exchanger, and the tube body top is provided with material inlet, is provided with exhaust pipe at the top of tube body, described Exhaust bottom of the tube is extend into the tube body, and the exhaust pipe top is provided with packed tower and condenser;The tube body middle and lower part Multiple even flow plates are arranged in parallel with, the even flow plate is porous barrier;The condenser includes water-cooled heat exchanger, gas phase import And gaseous phase outlet, in the water-cooled heat exchanger bottom, the gaseous phase outlet is arranged in the water cooling for the gas phase import setting At the top of formula heat exchanger, the condenser is connect by the gas phase import with the tube body.
2. the PA6 prepolymerization pipe according to claim 1 that can effectively prevent tube top and generate gelinite, which is characterized in that institute It states material inlet bottom and is provided with the first umbrella shape distributor, the exhaust bottom of the tube is provided with the second umbrella shape distributor.
3. the PA6 prepolymerization pipe according to claim 1 that can effectively prevent tube top and generate gelinite, which is characterized in that institute Tube body is stated to heat using collet.
4. the PA6 prepolymerization pipe according to claim 1 that can effectively prevent tube top and generate gelinite, which is characterized in that institute Water-cooled heat exchanger is stated to be multiple and be arranged in series.
CN201710106583.XA 2017-02-27 2017-02-27 A kind of PA6 prepolymerization pipe that can effectively prevent tube top and generate gelinite Active CN106622090B (en)

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CN106622090B true CN106622090B (en) 2019-08-27

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11322810A (en) * 1998-05-08 1999-11-26 Mitsubishi Chemical Corp Reflux condenser
CN2562864Y (en) * 2002-07-05 2003-07-30 中国石化集团巴陵石油化工有限责任公司 Polymerization still
CN201668970U (en) * 2010-05-27 2010-12-15 天津市天大北洋化工实验设备有限公司 Internal reflux device and device thereof
CN201964791U (en) * 2011-01-20 2011-09-07 颜建平 Heat exchanger
CN202315378U (en) * 2011-08-08 2012-07-11 华东理工大学 Novel steam distilling device
CN202962440U (en) * 2012-11-21 2013-06-05 曾舟华 Continuous feeding and automatic pressure control device for synthesizing 2-ethylimidazole
CN205462258U (en) * 2016-01-29 2016-08-17 扬州惠通化工技术有限公司 Vertical polymerization ware
CN205759817U (en) * 2016-05-27 2016-12-07 安徽新远科技有限公司 A kind of pet reaction energy-saving recovery device
CN206526814U (en) * 2017-02-27 2017-09-29 江苏海阳锦纶新材料有限公司 A kind of PA6 prepolymerization pipes that can effectively prevent tube top from producing gelinite

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11322810A (en) * 1998-05-08 1999-11-26 Mitsubishi Chemical Corp Reflux condenser
CN2562864Y (en) * 2002-07-05 2003-07-30 中国石化集团巴陵石油化工有限责任公司 Polymerization still
CN201668970U (en) * 2010-05-27 2010-12-15 天津市天大北洋化工实验设备有限公司 Internal reflux device and device thereof
CN201964791U (en) * 2011-01-20 2011-09-07 颜建平 Heat exchanger
CN202315378U (en) * 2011-08-08 2012-07-11 华东理工大学 Novel steam distilling device
CN202962440U (en) * 2012-11-21 2013-06-05 曾舟华 Continuous feeding and automatic pressure control device for synthesizing 2-ethylimidazole
CN205462258U (en) * 2016-01-29 2016-08-17 扬州惠通化工技术有限公司 Vertical polymerization ware
CN205759817U (en) * 2016-05-27 2016-12-07 安徽新远科技有限公司 A kind of pet reaction energy-saving recovery device
CN206526814U (en) * 2017-02-27 2017-09-29 江苏海阳锦纶新材料有限公司 A kind of PA6 prepolymerization pipes that can effectively prevent tube top from producing gelinite

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