CN106622045A - Method and device for improving reaction efficiency of bubble tower by micro-nano bubbles - Google Patents

Method and device for improving reaction efficiency of bubble tower by micro-nano bubbles Download PDF

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Publication number
CN106622045A
CN106622045A CN201611077138.7A CN201611077138A CN106622045A CN 106622045 A CN106622045 A CN 106622045A CN 201611077138 A CN201611077138 A CN 201611077138A CN 106622045 A CN106622045 A CN 106622045A
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China
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gas
micro
bubble
column reactor
bubbling column
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CN201611077138.7A
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Chinese (zh)
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杨丽
张晨
朱跃钊
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Nanjing Tech University
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Nanjing Tech University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J10/00Chemical processes in general for reacting liquid with gaseous media other than in the presence of solid particles, or apparatus specially adapted therefor
    • B01J10/002Chemical processes in general for reacting liquid with gaseous media other than in the presence of solid particles, or apparatus specially adapted therefor carried out in foam, aerosol or bubbles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/231Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids by bubbling
    • B01F23/23105Arrangement or manipulation of the gas bubbling devices
    • B01F23/2311Mounting the bubbling devices or the diffusers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/48Mixing water in water-taps with other ingredients, e.g. air, detergents or disinfectants

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention relates to a method and a device for improving reaction efficiency of bubble tower by micro-nano bubbles. The device comprises a micro-nano bubble generation system (A) and a bubble tower reactor (B). The micro-nano bubble generation system (A) comprises a gas compressor (1), a pressure gas dissolving tank (2), a pressurizing water pump (3) and a releaser (4). An outlet of the gas compressor (1) is connected with a gas inlet of the pressure gas dissolving tank (2), and an outlet of the pressurizing water pump (3) is connected with a water inlet of the pressure gas dissolving tank (2). A water outlet of the pressure gas dissolving tank (2) is connected with the releaser (4) through a gas dissolved water inlet (5) at the lower end of the tower lateral side of the bubble tower reactor (B), and the releaser (4) is positioned at the inner bottom end of the bubble tower reactor (B). The bottom of the bubble tower reactor (B) is provided with an original liquid inlet (6), the upper end of the bubble tower reactor (B) is provided with a liquid outlet (7), and the top of the bubble tower reactor (B) is provided with a gas outlet (8). By complete contact of a reaction gas phase and a reaction liquid phase, reaction efficiency of the bubble tower is improved.

Description

A kind of device and method that bubble tower reaction efficiency is improved using micro-nano bubble
Technical field
The present invention relates to gas and liquid phase course of reaction, is related to micro-nano generating means and bubbling column reactor, more particularly to one The device and method that bubble tower reaction efficiency is improved using micro-nano bubble is planted, the fields such as oil refining, chemical industry, environmental protection are can be widely used for The process engineering such as distillation, absorption, washing, air lift.
Background technology
Bubbling reactor liquid is continuous phase, and gas is dispersion phase, and it has movement-less part, simple structure, thermal capacity Greatly, good heat-transfer, easy control of temperature and it is safe the advantages of.But in more than superficial gas velocity 5cm/s, with stingy Bubble is constantly merged into air pocket and air pocket constantly ruptures, and reactor flow pattern enters turbulent area by uniform bubble flow, and gas is to tower Center is assembled, therefore low density area occurs in tower center, and liquid parabolic type VELOCITY DISTRIBUTION, i.e. tower center liquid occurs upwards in tower Flowing, near wall region flows downward, and causes the circulation of liquid in tower.The liquid phase axial backmixing coefficient of bubble tower is proportional to superficial gas velocity 0.3~0.5 power and tower diameter 1.25~1.5 powers, for the bubble tower of 6 meters of a diameter, can reach complete back-mixing Degree.However, back-mixing is unfavorable for the reaction with series connection step.For example, it is to reduce returning for reactant mixture Mixed, industrial catalytic oxidation of cyclohexane reaction adopts plural serial stage mode, to limit the time of staying of oxidation product, it is to avoid reaction is produced The deep oxidation of thing, so as to improve selectivity and the yield of purpose product.Do not only have hydrocarbon oxidation with cascade reaction feature, Also selective hydrogenation, take a support synthesis etc. system.
In order to improve the flow regime of bubbling reactor, the solution for generally adopting is the radially installed polylith gear in tower Plate or sieve plate.The effect of baffle plate is to force the fluid along baffling path flows, it is to avoid short circuit.Sieve plate can effectively to the liquid in tower Redistribution, release rate distribution are played a part of in body flowing.But in HTHP or in the presence of having solid catalyst, then occur Many problems such as sintering, blocking, heated bending deformation, cleaning difficulty, have a strong impact on the carrying out of reaction.
In order to reduce the back-mixing of bubble tower, people have carried out various improvement to bubbling tower structure, but all adopt in tower substantially The interior method that inner member is set.For example, Chinese invention patent CN104587943A discloses one kind by multipair pillow formula heat transfer plate pair New interior heat exchange element in cylindrical arrangement composition, pillow formula heat transfer plate is some to whole reaction system space uniform is separated into Individual passage, serves effective guide functions, and the back-mixing of liquid material is reduced to a certain extent, improves the choosing of reaction result Selecting property.Chinese invention patent CN102580630A proposes a kind of bubbling column reactor of reinforcing acetylene dimer, in bubble tower Connect 2~8 pieces of baffle plates on wall, baffle plate can reduce the back-mixing of acetylene gas for circular, rectangle or polygon, make whole acetylene The mean concentration of gas is improved, and accelerates acetylene dimer reaction rate.But liquid velocity measure of spread shows, install after inner member to the greatest extent Pipe declines can center speed, but the liquid at wall still flows downward, and velocity magnitude with without identical during inner member. Therefore, this structure can only to a certain extent reduce the backmixing of liquid phase in tower, and it is little to take effect.
From unlike above method, Chinese invention patent CN103819380A proposes a kind of multiple stage bubbling column reactor The hydrogen peroxide of series connection generates new method to Meng's alkane, and the series connection of multiple stage bubbling column reactor defines the very big horizontal sliding of draw ratio Flow reactor, is conducive to eliminating the impact that back-mixing carrys out reaction zone, improves the time of contact of gas-liquid phase reaction, improves turning for reaction Rate.But this method is simply simple by the series connection of multiple stage bubbling column reactor, weakens the impact that back-mixing brings, without from root Backmixing of liquid phase is solved the problems, such as in sheet.Meanwhile, the series connection of multiple stage bubble tower increased cost of investment, it is difficult in extensive industrialization Apply in journey.It can be seen that, although people have done substantial amounts of research work in terms of bubble tower, but still the method for effect is found no preventing Only backmixing of liquid phase in tower.
The content of the invention
The invention aims to solve that bubble coalescence, backmixing of liquid phase that current bubbling column reactor is present are serious etc. to ask Topic, and a kind of device and method that bubble tower reaction efficiency is improved using micro-nano bubble is provided.
In order to solve above-mentioned technical problem, the present invention is achieved by the following technical solutions:
A kind of device for strengthening bubble tower reaction efficiency using micro-nano bubble, it is characterised in that:Device includes micro-nano There is system A and bubbling column reactor B in bubble;There is system A by gas compressor 1, pressure air-dissolving tank 2, increasing in micro-nano bubble Water pump 3 and release 4 are constituted;The outlet of gas compressor 1 is connected with the air inlet of pressure air-dissolving tank 2, and booster water pump 3 goes out Mouth is connected with the water inlet of pressure air-dissolving tank 2, and the delivery port of pressure air-dissolving tank 2 passes through bubbling column reactor B tower bodies side lower end The dissolved air water entrance 5 being provided with is connected with the release 4 of the inner bottom positioned at bubbling column reactor B;Bubbling column reactor B bottoms Stoste entrance 6 is provided with, upper end is provided with liquid outlet 7, and top is provided with gas vent 8.
Present invention also offers a kind of method for improving bubble tower reaction efficiency using above-mentioned device, its concrete steps is such as Under:
1) gas compressor 1 and booster water pump 3 are opened, respectively reacting gas and water is sent into pressure air-dissolving tank 2;
2) pressure of pressure air-dissolving tank 2 is maintained into 0.3~0.6MPa, reacting gas is well mixed with water, formed Saturated dissolved gas water;
3) dissolved air water is supersaturated by the delivery port of pressure air-dissolving tank 2 by pipeline, through dissolved air water entrance 5 release is reached At 4, in the bottom of bubbling column reactor B substantial amounts of micro-nano bubble is produced;
4) stoste entrance 6 is opened, reaction liquid phase enters bubbling column reactor, fills with the micro-nano bubble rich in reacting gas Tap is touched, and is reacted in bubbling column reactor;
5) reacted liquid is discharged by liquid outlet 7, and reacted gas from gas outlet 8 is discharged.
Bubbling column reactor is consistent with existing bubbling tower apparatus design requirement, and ratio of height to diameter is preferably 3:1~12:1, preferred drum In 0.03m/s~0.4m/s, at 20~150 DEG C, absolute pressure is preferably temperature control empty tower gas velocity in bubble tower reactor 0.1MPa~0.5MPa.
The reacting gas that gas compressor is blasted is the gas such as air, oxygen, ethene, acetylene, ozone, hydrogen or carbon dioxide Body, gas compressor also can blast device and substitute with gases such as gas cylinder, gas pump, bus-bar or air blasts.
There is the micro-nano bubble diameter of system generation between 5 μm~100 μm in micro-nano bubble, micro-nano bubble occurs Mode can also be using methods such as micropore gas distribution, Impeller trim, flow type pump with injection and electrolysis analysis.
The method have the benefit that:
1st, compared to common blister, micro-nano bubble is less due to own vol, and its suffered buoyancy in water is also corresponding It is less, show slow rising characteristic.The rate of climb that such as a diameter of 10 μm of micro-nano gas ducks in drink is 3mm/ Min, the 1/2000 of only a diameter of 1mm bubbles.Due to slow rising characteristic, it is to avoid the generation of backmixing of liquid phase phenomenon, pole The big stability that improve bubbling column reactor.
2nd, because micro-nano bubble diameter is much smaller than common blister, relative to the volume of micro-nano bubble, its specific surface area It is very big, the contact area of liquid phase and gas phase is significantly increased, while micro-nano bubble is not susceptible to the coalescence of common blister Phenomenon, improves the mass-transfer efficiency of bubbling column reactor.
3rd, on the basis of effect 2, because the diameter of micro-nano bubble is less, affected by capillary, inside bubble Pressure much larger than environmental liquids pressure, be produced from pressurized effect so as to compress bubble internal gas, promote inside bubble Gas be dissolved into liquid phase through gas-liquid interface, so as to effectively increase the mass-transfer efficiency of gas-liquid interface.
4th, the present invention only needs for the existing gas distributor of bubble tower to be replaced with micro-nano bubble generation system, to bubble tower The overall structure of reactor does not have big change, is equally applicable to existing bubbling column reactor, and reconstruction and operating cost are low.
Description of the drawings
Fig. 1 is that, using the micro-nano bubble bubble tower schematic device of pressure air-dissolving method, A is micro-nano bubble system System, B be bubbling column reactor, 1 be gas compressor, 2 be pressure air-dissolving tank, 3 be booster water pump, 4 be release, 5 be molten gas Water inlet, 6 be stoste entrance, 7 be liquid outlet, 8 be gas vent.
Specific embodiment
Below in conjunction with accompanying drawing and specific embodiment, the present invention is further illustrated.
Embodiment 1
Reference Fig. 1, a kind of device for strengthening bubble tower reaction efficiency using micro-nano bubble, including:Micro-nano bubble is sent out Raw system A and bubbling column reactor B.The micro-nano bubble occurs system A to be included gas compressor 1, pressure air-dissolving tank 2, increases Water pump 3, release 4.Bubbling column reactor B tower bodies bottom is provided with dissolved air water entrance 5, stoste entrance 6, and top is provided with liquid discharge Mouth 7 and gas vent 8.Gas compressor is connected with the air inlet of pressure air-dissolving tank, and booster water pump enters water with pressure air-dissolving tank Mouth is connected, and the water outlet pipeline of pressure air-dissolving tank is entered in bubbling column reactor through dissolved air water entrance, anti-with bubble tower is placed in The release for answering device bottom is connected.
According to the device connected mode of Fig. 1, reacting gas and water enter pressure by gas compressor and booster water pump respectively In power dissolving, supersaturation dissolved air water is formed in pressure air-dissolving tank.Supersaturation dissolved air water is through dissolved air water entrance in release Place's decompression discharges a large amount of stable micro-nano bubbles, and reactant liquor is entered in bubbling column reactor by stoste entrance, anti-with being rich in The micro-nano bubble for answering gas is fully contacted, and is reacted.Bubbling column reactor is heated by external chuck, and control bubble tower is anti- The temperature in device, reacted liquid is answered to be discharged by liquid outlet, reacted gas from gas outlet is discharged.
Embodiment 2
The present embodiment is probed into bubbling column reactor backmixing of liquid phase situation.Under conditions of normal temperature and pressure, with air Tested as air-liquid medium with water, pressure air-dissolving tank internal pressure power is maintained at 0.3MPa, using TV-I type dissolved air releases, Produce micro-nano bubble size to concentrate between 5 μm~30 μm, in bubble tower empty tower gas velocity be 0.03m/s, bubbling column reactor High 2000mm, internal diameter 280mm, hydrostatic height 1500mm.Make tracer from KC1 concentrated solutions, normally run bubble tower is kept Under state, using an impulses injection method, from the injection of dissolved air water porch moment, and use conductivity meter real-time in liquid outlet Detection, as a result shows, backflow coefficient maintains 0.017cm2/s。
Under the same conditions, it is 2mm from aperture, percent opening is that 0.5% Perforated plate distributor is contrast experiment, is as a result shown Show, the backflow coefficient of system is in 0.05cm2/ s or so.By this example demonstrates that, micro-nano bubble occurs system can be effective Solve the problems, such as bubble tower backmixing of liquid phase, stable course of reaction.
Embodiment 3
The present embodiment is intended to improve the reaction yield of ethylene acetaldehyde, bubbling column reactor chi using micro-nano bubble Very little such as embodiment 1, hydrostatic is highly 1600mm.Using main component as ethene and oxygen gaseous mixture as gas medium, with water Tested as liquid medium.Wherein, in gaseous mixture ethylene contents control 65~75%, oxygen content control 5~ 8%, pressure air-dissolving pressure tank is maintained at 0.6MPa.Supersaturation dissolved air water is produced big in bubbling column reactor lower end by release The stable micro-nano bubble of amount, bubble size is concentrated between 60 μm~90 μm, reaction mixture gas body void tower in the reactor Linear velocity is 0.37m/s, and the micro-nano bubble rich in ethene and oxygen is fully contacted with reaction liquid phase and catalyst, and reaction is generated Thick acetaldehyde solution through liquid outlet enter follow-up distillation process.Wherein, the reaction pressure of bubbling column reactor from 0.38MPa changes to 0.48MPa (absolute pressure), and reaction temperature is controlled at 125 DEG C, using Pd-Cu solution as the catalyst of reaction.
The thick acetaldehyde solution that reaction is generated is analyzed, and then calculates the yield of overall reaction acetaldehyde.As a result show, mould Intend existing bubbling tower apparatus flow process, the average yield of acetaldehyde is 90% or so, if adding micro-nano bubble generator, acetaldehyde Average yield can improve 3.7%.It is obvious from practical function from the point of view of the actual motion of acetaldehyde device.
The present invention is not limited to the technology described in embodiment, and the description in embodiment is merely exemplary, and not limits Property processed, the authority requirement of having the right of the present invention is limited, and to be changed according to the present invention based on those skilled in the art, be weighed The technology related to the present invention that the methods such as Combination nova are obtained, all within the scope of the present invention.

Claims (7)

1. it is a kind of using micro-nano bubble strengthen bubble tower reaction efficiency device, it is characterised in that:Device includes micro-nano gas The raw system that is soaked (A) and bubbling column reactor (B);There is system (A) by gas compressor (1), pressure air-dissolving in micro-nano bubble Tank (2), booster water pump (3) and release (4) composition;The air inlet phase of the outlet of gas compressor (1) and pressure air-dissolving tank (2) Even, the outlet of booster water pump (3) is connected with the water inlet of pressure air-dissolving tank (2), and the delivery port of pressure air-dissolving tank (2) passes through bubbling The dissolved air water entrance (5) that tower reactor (B) tower body side lower end is provided with is released with the inner bottom positioned at bubbling column reactor (B) Put device (4) to be connected;Bubbling column reactor (B) bottom is provided with stoste entrance (6), and upper end is provided with liquid outlet (7), and top is provided with gas Body exports (8).
2. a kind of method for improving bubble tower reaction efficiency using device as claimed in claim, it is comprised the following steps that:
1) gas compressor (1) and booster water pump (3) are opened, respectively reacting gas and water is sent into pressure air-dissolving tank (2);
2) pressure of pressure air-dissolving tank (2) is maintained into 0.3~0.6MPa, reacting gas is well mixed with water, form satiety And dissolved air water;
3) dissolved air water is supersaturated by the delivery port of pressure air-dissolving tank (2) by pipeline, through dissolved air water entrance (5) release is reached (4) place, in the bottom of bubbling column reactor (B) substantial amounts of micro-nano bubble is produced;
4) stoste entrance (6) is opened, reaction liquid phase enters bubbling column reactor, abundant with the micro-nano bubble rich in reacting gas Contact, is reacted in bubbling column reactor;
5) reacted liquid is discharged by liquid outlet (7), and reacted gas from gas outlet (8) is discharged.
3. method according to claim 2, it is characterised in that:Empty tower gas velocity in bubbling column reactor be 0.03m/s~ 0.4m/s。
4. method according to claim 2, it is characterised in that:Reaction temperature in bubbling column reactor is 20~150 DEG C.
5. method according to claim 2, it is characterised in that:Absolute pressure in bubbling column reactor be 0.1MPa~ 0.5MPa。
6. method according to claim 2, it is characterised in that:The reacting gas for blasting is air, oxygen, ethene or smelly Oxygen.
7. it is according to claim 2 using micro-nano bubble strengthen bubble tower reaction efficiency method, it is characterised in that:Produce Raw micro-nano bubble diameter is between 5 μm~100 μm.
CN201611077138.7A 2016-11-30 2016-11-30 Method and device for improving reaction efficiency of bubble tower by micro-nano bubbles Pending CN106622045A (en)

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Cited By (5)

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CN109046057A (en) * 2018-08-23 2018-12-21 芜湖美的厨卫电器制造有限公司 Micro bubble apparatus and water heater
CN110420609A (en) * 2019-09-02 2019-11-08 南京中汇能源科技研发中心 A kind of micro/nano-scale multiphase flow process intensification reaction unit
CN110433676A (en) * 2019-07-19 2019-11-12 中北大学 A kind of hypergravity micro bubble generation device and application method
CN110527008A (en) * 2019-08-12 2019-12-03 浙江大学 It is a kind of to prepare polyvinyl method using microbubble
WO2021249853A3 (en) * 2020-06-11 2022-04-14 Clean Power Hydrogen Limited A gas dissolution and bubble generator system

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CN109046057A (en) * 2018-08-23 2018-12-21 芜湖美的厨卫电器制造有限公司 Micro bubble apparatus and water heater
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CN110433676A (en) * 2019-07-19 2019-11-12 中北大学 A kind of hypergravity micro bubble generation device and application method
CN110527008A (en) * 2019-08-12 2019-12-03 浙江大学 It is a kind of to prepare polyvinyl method using microbubble
CN110527008B (en) * 2019-08-12 2020-10-30 浙江大学 Method for preparing ethylene polymer by using microbubbles
CN110420609A (en) * 2019-09-02 2019-11-08 南京中汇能源科技研发中心 A kind of micro/nano-scale multiphase flow process intensification reaction unit
CN110420609B (en) * 2019-09-02 2024-02-20 杭州烃能科技研究有限公司 Micro-nano scale multiphase flow process strengthening reaction device
WO2021249853A3 (en) * 2020-06-11 2022-04-14 Clean Power Hydrogen Limited A gas dissolution and bubble generator system

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