CN106608631B - Sheet SAPO molecular sieve and preparation method thereof - Google Patents
Sheet SAPO molecular sieve and preparation method thereof Download PDFInfo
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Abstract
The present invention relates to a kind of preparation method of sheet SAPO molecular sieve, mainly solve the problems, such as that the prior art is difficult to obtain with hierarchical porous structure SAPO molecular sieve.The present invention hydrolyzes under the conditions of -20 DEG C~100 DEG C by using the mixture of the silicon source of high molecular polymer R1, water, organic formwork agent R2, phosphorus source, silicon source and alkali process and obtains colloidal sol, then it places it in reaction kettle and carries out low temperature crystallized, a crystal containing Ageing solution is obtained after crystallization.Part Ageing solution is removed, adds the water of certain volume into a crystal, and stir evenly, carries out secondary microwave crystallization；Sample is washed after secondary crystallization, dried and is roasted to obtain the technical solution of laminated structure SAPO molecular sieve, preferably solves the problems, such as this, can be used in the industrial production of laminated structure molecular sieve.
Description
Technical field
The present invention relates to a kind of sheet SAPO molecular sieves and preparation method thereof.
Background technique
SAPO-34 molecular sieve is the molecular sieve of the silicoaluminophosphate series of U.S. combinating carbide company (UCC) exploitation, tool
There are suitable acidity and cellular structure, biggish specific surface area, preferable absorption property and thermal stability and hydrothermal stability,
It can be described as promoting the optimal catalyst of methanol-to-olefins reaction process at present.However, typical gas-solid heterogeneous as one
It reacts, easily generates carbon distribution because of inside and outside diffusional resistance in SAPO-34 molecular sieve pore passage, in addition the strongly exothermic spy of reaction itself
Property, so as to cause rapid catalyst deactivation.
In order to solve the above problem, Recent study person takes a series of means from the different angles such as pore structure and crystalline size
Improve the performance of catalyst, result of study shows: the SAPO-34 molecular sieve of hierarchical porous structure is conducive to mentioning for catalytic performance
Height, especially mesoporous presence, it is conducive to shorten the diffusion path of reactant and product molecule, weakens the limitation of diffusion
(Selvin R., Hsu H.L, Her T.M.Catalysis Communications [J], 2008,10,169；Bi Y.Sh., L
ü G.X..Chem.J.Chinese Universities [J], 2009,30 (1), 129), it is anti-in MTO reaction to improve it
Coking deactivation ability is to extend catalyst life.Currently, the report in relation to hierarchical porous structure SAPO-34 molecular sieve is less, it is main
Have following methods: Chen Lu etc. use multi-functional long chain organic silanes for mesoporous template one-step synthesis have multistage pore canal and
Compared with SAPO-34 molecular sieve (Chen Lu, Wang Runwei, the equal Chemical Journal of Chinese Universities of fourth pair, 2010,31 (9): 1693- of low in acidity
1696.).Yang etc. is that mesoporous template converts xerogel to multistage pore canal with tetraethyl ammonium hydroxide (TEAOH)
SAPO-34 molecular sieve shows higher urge in methanol-to-olefins reaction (MTO) reaction compared to traditional SAPO-34
Change activity (Yang Heqin, Liu Zhicheng, Gao Huanxin, et al.J.Mater.Chem., 2010,20:3227-
3231.).In addition to this, Zhu and Liu et al., which have studied using kaolin and SBA-15 as raw material hydro-thermal one-step synthesis method, has micropore-
Mesoporous multilevel structure SAPO-34 molecular sieve (Zhu Jie, Gui Yu, Wang Yao, et al.Chem.Commun., 2009,
3282-3284；Liu Yuanlin,Wang Lingzhi,Zhang Jinlong,et al.Microporous and
Mesoporous Materials 145(2011)150-156)。
Although various countries researcher develops the synthetic method of numerous hierarchical porous structure molecular sieves, current multi-stage porous knot
The preparation of structure SAPO molecular sieve is still one of the difficult point in synthesis field.It can be seen that it is simple to develop a kind of preparation process, to ring
Border is friendly and there is the preparation method of the hierarchical porous structure aluminium silicophosphate molecular sieve of preferable mass-transfer performance to be realization and expand in fact
The key point of border application.
Summary of the invention
The first technical problem to be solved by the present invention is the poor problem of existing SAPO molecular sieve diffusion.This hair
Bright to provide a kind of new sheet SAPO molecular sieve, which has preferable diffusion.
The two of technology to be solved by this invention are to provide the sheet SAPO molecule of one of new solution technical problem of one kind
The preparation method of sieve.
One of to solve above-mentioned technical problem, The technical solution adopted by the invention is as follows: a kind of sheet SAPO molecular sieve,
It is characterized in that SAPO molecular sieve is sheet, micropore size is distributed as 0.1~0.7 nanometer；Mesoporous pore size is distributed as 2~50 nanometers；
Specific surface area is 200~1300m2·g-1；0.05~1.5cm of Kong Rongwei3·g–1；Mesoporous hole holds 1~90%, and Micropore volume accounts for
1%~90%.
In above-mentioned technical proposal, preferred technical solution is that micropore size is distributed in 0.2~0.6 nanometer；Mesoporous pore size point
Cloth is 2.5~40 nanometers；Specific surface area is 400~1000m2·g-1；0.1~1.4cm of Kong Rongwei3·g–1；Mesoporous hole holds 10%
~80%, Micropore volume accounts for 10%~80%.
To solve above-mentioned technical problem two, The technical solution adopted by the invention is as follows: a kind of sheet SAPO molecular sieve
Preparation method, comprising the following steps:
A) silicon source is heated to reflux a few hours in aqueous slkali first；
B) by the mixture of the silicon source of high molecular polymer R1, water, organic formwork agent R2, phosphorus source, silicon source and alkali process-
Under the conditions of 20 DEG C~100 DEG C, hydrolysis obtains silicon phosphorus aluminum oxide colloidal sol, wherein phosphorus source generates P by theoretical2O5Meter, silicon source are pressed
Theory generates Al2O3Meter, silicon source generate SiO by theoretical2Meter, mixture weight is than composition are as follows: R1/Al2O3=0.01~
1.0；R2/Al2O3=0.1~30；H2O/Al2O3=2.56~15.37；SiO2/Al2O3=0.03~0.90；P2O5/Al2O3=
0.05~2.80；
C) above-mentioned silicon phosphorus aluminum oxide is placed in reaction kettle, crystallization 0.1~4 day at 30~160 DEG C；After reaction
Part Ageing solution is removed, the water that certain volume is added into a crystal (Ageing solution/water: 0.1~10), and stirs evenly；
D) oxide of primary crystallization is placed in reaction kettle, microwave crystallization 0.1~4 day at 150~225 DEG C；Reaction
After sample washed, dried and roasting obtains hierarchical porous structure SAPO molecular sieve；
Wherein phase separant induction agent R1 be selected from polyethylene glycol, polyoxyethylene or polyethylene oxide at least one of,
Average molecular weight is 1000~12000000.
In above-mentioned technical proposal, silicon source be selected from silica solution, positive quanmethyl silicate, tetraethyl orthosilicate, positive silicic acid orthocarbonate,
Positive at least one of tetrabutyl silicate or silica solution；Silicon source is selected from aluminium isopropoxide, boehmite, aluminium oxide, aluminum nitrate, chlorine
Change at least one of aluminium or aluminum sulfate；Phosphorus source is selected from phosphoric acid, ammonium phosphate, diammonium hydrogen phosphate, ammonium hydrogen phosphate, potassium phosphate, phosphoric acid
At least one of hydrogen dipotassium, potassium hydrogen phosphate, sodium phosphate, disodium hydrogen phosphate or dibastic sodium phosphate.The temperature of processing silicon source in step a)
Spending preferred scope is 40~110 DEG C, and the processing time is 1.5~22 hours.Mixture weight is than composition preferred scope in step b)
Are as follows: R1/Al2O3=0.02~0.9；R2/Al2O3=0.5~20；H2O/Al2O3=3.00~13.00；SiO2/Al2O3=0.07
~0.80；P2O5/Al2O3Between=0.06~2.30.Organic amine template preferred embodiment is tetraethyl hydroxide in step b)
At least one of amine, tetraethylammonium bromide, triethylamine or ethylenediamine.Crystallization temperature is 40~150 DEG C, when crystallization in step c)
Between be 0.2~3 day；Ageing solution/water: 0.2~9.Crystallization temperature is 160~220 DEG C in step d), and crystallization time is 0.2~3
It.
The application method of sheet SAPO molecular sieve is as follows: a method of alkene and aromatic hydrocarbons are prepared, using petroleum hydrocarbon as raw material,
It is 600~760 DEG C in reaction temperature, the weight space velocity of petroleum hydrocarbon is 0.1~10h-1, reaction pressure is 0.1~2.0MPa, petroleum
Under the reaction condition that the weight ratio of hydrocarbon and water is 0.1~8.0, reaction raw materials are in contact with above-mentioned sheet SAPO molecular sieve catalyst
Reaction obtains the logistics containing ethylene, propylene and aromatic hydrocarbons.
In above-mentioned technical proposal, it is preferred that reaction temperature is 650~700 DEG C, and the weight space velocity of petroleum hydrocarbon is 0.3~5h-1, reaction pressure is 0~1.0MPa, and the weight ratio of petroleum hydrocarbon and water is 0.3~4.0.
Currently, the molecular sieve of hierarchical porous structure is concentrated mainly on Si-Al molecular sieve, for the silicon phosphorus aluminium of hierarchical porous structure
The preparation method report of Zn-Al-P-Si-oxide molecular sieve is less.The present invention by carrying out alkali process to silicon source, then passes through two para-crystals first
Change obtains hierarchical porous structure aluminium silicophosphate molecular sieve, and passes through the available different crystallization degrees of adjusting crystallization time and temperature
Molecular screen material.This method preparation process is simple, is easy to control, and crystallinity is high, achieves preferable technical effect.When will be more
Grade pore structure SAPO molecular sieve is used to prepare reacting for alkene and aromatic hydrocarbons, and the yield of ethylene, propylene and aromatic hydrocarbons takes up to 70%
Obtained unexpected technical effect.
Detailed description of the invention
Fig. 1 is scanning electron microscope (SEM) photo for the sheet SAPO molecular sieve that [embodiment 1] obtains.
Fig. 2 is the pore size distribution$ figure for the sheet SAPO molecular sieve that [embodiment 1] obtains.
The present invention will be further described below by way of examples.
Specific embodiment
[embodiment 1]
2.4 grams of PEG (polyethylene glycol) and 45 grams of deionized waters are uniformly mixed, then sequentially add 12.3 grams of isopropanols to it
Aluminium, 11.97 grams of orthophosphoric acid (85% weight) form solution a after being sufficiently stirred；60 grams of tetraethyl ammonium hydroxides (25% weight) and
6 grams of silica solution (40% weight), which are uniformly mixed, forms solution b；A and b is stirred at room temperature 6 hours after mixing and is synthesized
The crystallization liquid of SAPO-34 molecular sieve；Ageing is stirred at room temperature for 24 hours in prepared crystallization liquid, the crystallization liquid being aged is packed into
In crystallizing kettle with polytetrafluoroethyllining lining, crystallization 24 hours at 130 DEG C；Part Ageing solution is removed after reaction, to
The water (Ageing solution/water=3) of certain volume is added in crystal, and is stirred evenly；The oxide of primary crystallization is placed in again
In reaction kettle, the microwave crystallization 10h at 180 DEG C；Sample is washed after reaction, is dried and roasting obtains multi-stage porous knot
Structure SAPO molecular sieve；
The weight ratio of each component are as follows: R1/Al2O3=0.4；R2/Al2O3=10；H2O/Al2O3=7；SiO2/Al2O3=
0.4；P2O5/Al2O3=1.1, wherein R1, R2 respectively represent PEG (polyethylene glycol) and TEAOH (tetraethyl ammonium hydroxide).
Products therefrom is washed, centrifugation, 110 DEG C dry to obtain solid sample, XRD the result shows that, products obtained therefrom SAPO-34
Molecular screen primary powder.SEM is shown in that Fig. 1, pore-size distribution are shown in Fig. 2.
[embodiment 2~14]
According to each Step By Condition of [embodiment 1], hierarchical porous structure molecular sieve is made, only feed change (table 1)
The parameters such as proportion, the type of alkali, alkali purification temp, are specifically listed in table 1.The product of synthesis through characterization illustrate its result have with
[embodiment 1], the similar crystal structure of product, specific physico-chemical parameter are shown in Table 2.
Table 1
Table 2
[comparative example 1]
Conventional hydrothermal crystallization method:
2.4 grams of PEG (polyethylene glycol) and 45 grams of deionized waters are uniformly mixed, then sequentially add 12.3 grams of isopropanols to it
Aluminium, 11.97 grams of orthophosphoric acid (85% weight) form solution a after being sufficiently stirred；60 grams of tetraethyl ammonium hydroxides (25% weight) and
6 grams of silica solution (40% weight), which are uniformly mixed, forms solution b；A and b is stirred at room temperature 6 hours after mixing and is synthesized
The crystallization liquid of SAPO-34 molecular sieve；Ageing is stirred at room temperature for 24 hours in prepared crystallization liquid, the crystallization liquid being aged is packed into
In crystallizing kettle with polytetrafluoroethyllining lining, crystallization 24 hours at 130 DEG C；Part Ageing solution is removed after reaction, to
The water (Ageing solution/water=3) of certain volume is added in crystal, and is stirred evenly；The oxide of primary crystallization is placed in again
In reaction kettle, the conventional hydrothermal crystallization 10h at 180 DEG C；Sample is washed after reaction, is dried and roasting obtains cube
Shape SAPO molecular sieve.；
[comparative example 2]
Conventional gas-phase crystallization method:
2.4 grams of PEG (polyethylene glycol) and 45 grams of deionized waters are uniformly mixed, then sequentially add 12.3 grams of isopropanols to it
Aluminium, 11.97 grams of orthophosphoric acid (85% weight) form solution a after being sufficiently stirred；60 grams of tetraethyl ammonium hydroxides (25% weight) and
6 grams of silica solution (40% weight), which are uniformly mixed, forms solution b；A and b is stirred at room temperature 6 hours after mixing and is synthesized
The crystallization liquid of SAPO-34 molecular sieve；Ageing is stirred at room temperature for 24 hours in prepared crystallization liquid, drying is placed on poly- four
The crystallizing kettle top of vinyl fluoride liner, crystallizing kettle bottom are equipped with tetraethyl ammonium hydroxide (25% weight), and gas phase crystallization 24 hours
Sample is washed after reaction, is dried and roasting obtains cubic SAPO molecular sieve；
[embodiment 15]
The sheet SAPO molecular sieve that embodiment 2 is prepared is used to prepare reacting for alkene and aromatic hydrocarbons, the evaluation of reaction
Condition is that the weight space velocity of naphtha is 4h-1, pressure 0.4MPa, the weight ratio of water and naphtha is 1:1, reaction temperature 650
DEG C, using fluidized-bed reactor, the total weight yield of reaction evaluating result its ethylene, propylene and aromatic hydrocarbons is 71%.
[comparative example 3~4]
The material that comparative example 1~2 is prepared is used to prepare reacting for alkene and aromatic hydrocarbons, the evaluation condition of reaction is,
The weight space velocity of naphtha is 4h-1, pressure 0.4MPa, the weight ratio of water and naphtha is 1:1,650 DEG C of reaction temperature, is used
The total weight yield of fluidized-bed reactor, reaction evaluating result its ethylene, propylene and aromatic hydrocarbons is respectively 36.3% and 35.6%.
Claims (10)
1. a kind of sheet SAPO molecular sieve, it is characterised in that SAPO molecular sieve is sheet, and micropore size is distributed as 0.1~0.7 and receives
Rice；Mesoporous pore size is distributed as 2~50 nanometers；Specific surface area is 200~1300m2·g-1；0.05~1.5cm of Kong Rongwei3·g–1；
Mesoporous hole holds 1~90%, and Micropore volume accounts for 1%~90%.
2. sheet SAPO molecular sieve according to claim 1, it is characterised in that micropore size is distributed as 0.2~0.6 nanometer；It is situated between
Hole pore-size distribution is 2.5~40 nanometers；Specific surface area is 400~1000m2·g-1；0.1~1.4cm of Kong Rongwei3·g–1；It is mesoporous
Hole holds 10%~80%, and Micropore volume accounts for 10%~80%.
3. the preparation method of sheet SAPO molecular sieve described in claim 1, comprising the following steps:
A) silicon source is heated to reflux in alkaline solution to a few hours, carry out alkali process；
B) by the mixture of the silicon source of high molecular polymer R1, water, organic formwork agent R2, phosphorus source, silicon source and alkali process at -20 DEG C
Under the conditions of~100 DEG C, hydrolysis obtains silicon phosphorus aluminum oxide colloidal sol, wherein phosphorus source generates P by theoretical2O5Meter, silicon source are by theory
Generate Al2O3Meter, silicon source generate SiO by theoretical2Meter, mixture weight is than composition are as follows: R1/Al2O3=0.01~1.0；R2/
Al2O3=0.1~30；H2O/Al2O3=2.56~15.37；SiO2/Al2O3=0.03~0.90；P2O5/Al2O3=0.05~
2.80；
C) above-mentioned silicon phosphorus aluminum oxide is placed in reaction kettle, crystallization 0.1~4 day at 30~160 DEG C；It removes after reaction
Part Ageing solution adds the water of certain volume into a crystal, Ageing solution/water: 0.1~10, and stir evenly；
D) oxide of primary crystallization is placed in reaction kettle, microwave crystallization 0.1~4 day at 150~225 DEG C；Reaction terminates
Sample is washed afterwards, is dried and roasting obtains sheet SAPO molecular sieve；
Wherein high molecular polymer R1 be selected from polyethylene glycol, polyoxyethylene or polyethylene oxide at least one of, be averaged
Molecular weight is 1000~12000000；
The silicon source of alkali process is selected from silica solution, positive quanmethyl silicate, tetraethyl orthosilicate, positive silicic acid orthocarbonate, four fourth of positive silicic acid
At least one of ester or silica solution；Silicon source is selected from aluminium isopropoxide, boehmite, aluminium oxide, aluminum nitrate, aluminium chloride or sulfuric acid
At least one of aluminium；Phosphorus source is selected from phosphoric acid, ammonium phosphate, diammonium hydrogen phosphate, ammonium hydrogen phosphate, potassium phosphate, dipotassium hydrogen phosphate, phosphoric acid
At least one of hydrogen potassium, sodium phosphate, disodium hydrogen phosphate or dibastic sodium phosphate；The alkaline solution of processing silicon source is selected from hydrogen in step a)
At least one of sodium oxide molybdena, potassium hydroxide, ammonium hydroxide, tetraethyl ammonium hydroxide, tetraethylammonium bromide, triethylamine or ethylenediamine are molten
Liquid.
4. the preparation method of sheet SAPO molecular sieve according to claim 3, it is characterised in that processing silicon source in step a)
Temperature is 30~120 DEG C, and the processing time is 1~24 hour.
5. the preparation method of sheet SAPO molecular sieve according to claim 3, it is characterised in that mixture weight in step b)
It is selected from than composition: R1/Al2O3=0.02~0.9；R2/Al2O3=0.5~20；H2O/Al2O3=3.00~13.00；SiO2/
Al2O3=0.07~0.80；P2O5/Al2O3Between=0.06~2.30.
6. the preparation method of sheet SAPO molecular sieve according to claim 3, it is characterised in that processing silicon source in step b)
Alkali in sodium hydroxide, potassium hydroxide, ammonium hydroxide, tetraethyl ammonium hydroxide, tetraethylammonium bromide, triethylamine or ethylenediamine extremely
Few one kind.
7. the preparation method of sheet SAPO molecular sieve according to claim 6, it is characterised in that Organic amine template in step c)
Agent is selected from least one of tetraethyl ammonium hydroxide, tetraethylammonium bromide, triethylamine or ethylenediamine.
8. the preparation method of sheet SAPO molecular sieve according to claim 3, it is characterised in that microwave crystallization temperature in step d)
Degree is 160~220 DEG C, and crystallization time is 0.2~3 day.
9. a kind of method for preparing alkene and aromatic hydrocarbons is 600~760 DEG C in reaction temperature using petroleum hydrocarbon as raw material, petroleum hydrocarbon
Weight space velocity is 0.1~10h-1, reaction pressure is 0.1~2.0MPa, and petroleum hydrocarbon and the weight ratio of water are 0.1~8.0 to react
Under the conditions of, reaction raw materials are in contact with any one of the claim 1~2 sheet SAPO molecular sieve catalyst to be reacted to obtain containing second
The logistics of alkene, propylene and aromatic hydrocarbons.
10. the method according to claim 9 for preparing alkene and aromatic hydrocarbons, which is characterized in that reaction temperature is 650~700
DEG C, the weight space velocity of petroleum hydrocarbon is 0.3~5h-1, reaction pressure is 0~1.0MPa, the weight ratio of petroleum hydrocarbon and water is 0.3~
4.0。
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| CN101913623A (en) * | 2010-08-25 | 2010-12-15 | 中国石油大学(北京) | Multilevel pore channel SAPO-11 molecular sieve and synthetic method of hydrocarbon isomerization catalyst |
| CN104148107A (en) * | 2014-08-08 | 2014-11-19 | 厦门大学 | Catalyst for preparing diesel fractions by one-step conversion of synthesisgas and preparation method of catalyst |
| CN104556092A (en) * | 2013-10-28 | 2015-04-29 | 中国石油化工股份有限公司 | Hierarchical porous structure SAPO molecular sieve material and preparation method thereof |
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| CN101913623A (en) * | 2010-08-25 | 2010-12-15 | 中国石油大学(北京) | Multilevel pore channel SAPO-11 molecular sieve and synthetic method of hydrocarbon isomerization catalyst |
| CN104556092A (en) * | 2013-10-28 | 2015-04-29 | 中国石油化工股份有限公司 | Hierarchical porous structure SAPO molecular sieve material and preparation method thereof |
| CN104148107A (en) * | 2014-08-08 | 2014-11-19 | 厦门大学 | Catalyst for preparing diesel fractions by one-step conversion of synthesisgas and preparation method of catalyst |
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