CN106602810A - Motor coil wire-off device - Google Patents
Motor coil wire-off device Download PDFInfo
- Publication number
- CN106602810A CN106602810A CN201611167636.0A CN201611167636A CN106602810A CN 106602810 A CN106602810 A CN 106602810A CN 201611167636 A CN201611167636 A CN 201611167636A CN 106602810 A CN106602810 A CN 106602810A
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- China
- Prior art keywords
- seat
- rotating shaft
- fixed
- bar
- sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004804 winding Methods 0.000 claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 239000006247 magnetic powder Substances 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 7
- 239000007787 solid Substances 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000000087 stabilizing effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 241000255925 Diptera Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a motor coil wire-off device, including a rotating shaft, a driving mechanism providing power for the rotating shaft, a winding former and a supporting mechanism used for adjusting distance in a radial direction between the winding former and the rotating shaft, the bottom of the supporting mechanism is connected with the rotating shaft, and the top of the supporting mechanism is connected with the winding former; and the supporting mechanism includes a sleeve, a sliding barrel, a support frame, a rotary support seat, a sliding seat, a fixed seat, a sliding adjusting rod, a front support rod, a rear support rod and a support plate. Compared with the prior art, the motor coil wire-off device provided by the invention has the following beneficial effects: (1) in a coil winding process, the supporting mechanism achieves the functions of supporting and fixing the winding former, after winding of a coil is completed, the supporting mechanism retracts and drives the winding former around the rotating shaft to retract, so that the coil is easy to take down, thereby saving both time and labor; and (2) through cooperation of a driving motor and a magnetic powder clutch, constant tension is maintained in the coil winding process, thereby stabilizing the quality of the coil.
Description
Technical field
The present invention relates to machine winding manufacturing technology field, a kind of specifically motor coil wire-off device.
Background technology
Through the fast development of science and technology and the market demand in recent years, China has become micro machine big producing country of the world.
Coil is that micro machine produces one of requisite part, in prior art, the coiling production automation degree of coil than relatively low,
Cause low production efficiency and production cost high, particularly micro machine enterprise competition today, how to improve line
The production efficiency of circle, the production cost for reducing coil be to provide the essential condition of enterprise competitiveness, so that coil winding machine is deposited
Necessitating, as its name suggests coil winding machine is the machine object of wire being wound on specific workpiece to coil winding machine.Coil winding machine
Use range：Every electric equipment products need to turn to inductance coil with enamel covered wire (abbreviation enamel-covered wire) mostly, it is necessary to
Use coil winding machine.For example：Various motor, fluorescent lamp ballast, all size transformator, television set.The middle week of radio,
Inductance coil, line output transformer (high voltage package), the high-tension coil on ignition, mosquito killer, loudspeaker, earphone, mike
Voice coil loudspeaker voice coil, various electric welding machines etc. can not illustrate one by one, the coil inside these be required for coil winding machine come around.
In prior art, coil by after the completion of coil winding machine coiling, typically by mould and coil together from coil winding machine
Remove, after mould is opened coil taken out again, this can undoubtedly cause relatively low work efficiency and higher labor intensity, and
The activity duration is extended, is unfavorable for modernizing automated production.
The content of the invention
The invention aims to solve defect of the prior art, there is provided a kind of motor coil wire-off device, structure
Rationally, operation, it is easy to use, without dismantle mould just can directly off-line.
To achieve these goals, technical scheme is as follows：
A kind of motor coil wire-off device, including rotating shaft, drive mechanism, winding former and for adjusting that power is provided for rotating shaft
The radial spacing of winding former and rotating shaft from supporting mechanism, the supporting mechanism bottom and rotating shaft connect, the supporting mechanism top
End and winding former connection；The supporting mechanism includes sleeve, slide cartridge, bracing frame, rotation support seat, sliding seat, fixed seat, slip
Adjusting rod, front support rod, back support rod and supporting plate, the sleeve is arranged and is fixed on rotating shaft one end, and the slide cartridge is slidable
It is connected on sleeve, the glide direction of the slide cartridge is axially in parallel with rotating shaft, support frame as described above includes vertical rod and cross bar, described
Sleeve both sides are fixed in vertical rod, and many vertical rods located at sleeve the same side are uniformly distributed along the excircle of sleeve, and the cross bar is consolidated
Due between the corresponding vertical rod in sleeve both sides, the cross bar is set to successively from top to bottom the first cross bar, the second cross bar, the slip
Slidably on the first cross bar, the fixed seat includes the first fixed seat and the second fixed seat, first fixed seat to seat
It is both secured on the first cross bar with the second fixed seat, the rotation support seat is fixed on the second cross bar, the rotation support seat
Double end loop bar is provided with, the double end loop bar is rotated to rotate support seat as fulcrum, and the two ends of double end loop bar are socketed respectively
First sliding bar and the second sliding bar, first sliding bar is fixedly connected with slide cartridge, and second sliding bar and sliding seat are solid
Fixed connection, the supporting plate is fixed on cross bar top, and described slidable adjustment bar one end is hinged with sliding seat, and the other end is articulated with supporting plate
Bottom, described front support rod one end is articulated with the first fixed seat, and the front support rod other end is articulated with supporting plate bottom, described
The front support rod other end is articulated with supporting plate bottom surface, and described back support rod one end is articulated with the second fixed seat, the back support rod
The other end is articulated with supporting plate bottom, and the winding former is fixed on supporting plate.
Preferably, the drive mechanism includes driving frame, magnetic powder cluth, motor, and the rotating shaft is away from sleeve
One end by bearing block be fixed on drive frame top, the first sprocket wheel, the magnetic powder cluth are arranged with the rotating shaft
The lower section for driving frame is fixed on, the input shaft and output shaft of the magnetic powder cluth are fixed on driving machine by bearing block respectively
Frame bottom surface, is provided with the second sprocket wheel on the input shaft of magnetic powder cluth, it couples with the first sprocket wheel, the output shaft of magnetic powder cluth
On be provided with the 3rd sprocket wheel, the motor sprocket on its output shaft with motor is coupled by chain.
Preferably, the first support bar and second support bar are respectively symmetrically arranged pair of support arm link rods, including first
Support arm and the second support arm being hinged with first support arm.
Preferably, the excircle of sleeve is circumferentially evenly distributed with along the axially extending slide rail of rotating shaft, and the slide cartridge inwall sets
There is the chute coordinated with slide rail.
Preferably, the double end loop bar is provided with power source and makees rotation process to directly drive double end loop bar.
Preferably, the rotation support seat, sliding seat, fixed seat, slidable adjustment bar, front support rod, back support rod and support
Plate is provided with four groups, and annular is located at rotating shaft surrounding.
The present invention compared with prior art, has the advantages that：（1）In coil-winding process, supporting mechanism rises
To the effect for supporting fixed winding former, after coil winding is completed, supporting mechanism retraction, the winding former for driving rotating shaft surrounding is returned
Contracting so that coil is easily removed, time saving and energy saving；（2）By the cooperation of motor and magnetic powder cluth so that coil winding mistake
Constant-tension is kept in journey, the quality of coil is stabilized.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
In figure：10th, rotating shaft；20th, drive mechanism；201st, frame is driven；202nd, magnetic powder cluth；203rd, motor；
204th, the first sprocket wheel；205th, the second sprocket wheel；206th, the 3rd sprocket wheel；207th, motor sprocket；30th, winding former；40th, supporting mechanism；
401st, sleeve；402nd, slide cartridge；403rd, bracing frame；4031st, vertical rod；4032nd, the first cross bar；4033rd, the second cross bar；404th, rotation
Hold seat；405th, sliding seat；406th, fixed seat；4061st, the first fixed seat；4062nd, the second fixed seat；407th, slidable adjustment bar；
408th, front support rod；409th, back support rod；410th, supporting plate；411st, first support arm；412nd, second support arm；413rd, double end loop bar；
414th, the first sliding bar；415th, the second sliding bar.
Specific embodiment
Effect to make the architectural feature to the present invention and reached has a better understanding and awareness, to preferably
Embodiment and accompanying drawing coordinate detailed description, are described as follows：
A kind of motor coil wire-off device, including rotating shaft 10, provide for rotating shaft 10 drive mechanism 20 of power, winding former 30 and
For adjust winding former 30 between rotating shaft 10 radial spacing from supporting mechanism 40, in coil-winding process, supporting mechanism
40 play a part of to support fixed winding former 30, and after coil winding is completed, supporting mechanism 40 bounces back, and drives the surrounding of rotating shaft 10
Winding former 30 bounces back so that coil is easily removed.
The supporting mechanism 40 include sleeve 401, slide cartridge 402, bracing frame 403, rotation support seat 404, sliding seat 405,
Fixed seat 406, slidable adjustment bar 407, front support rod 408, back support rod 409 and supporting plate 410, the sleeve is arranged and is fixed on
The one end of rotating shaft 10, the rotational band moving sleeve of the rotating shaft 10 is rotated in the lump, and the excircle of sleeve week is evenly distributed with many along rotating shaft
10 axially extending slide rails, the inwall of the slide cartridge 402 is provided with the chute coordinated with slide rail, is slidably matched so as to be formed, described
Support 403 includes vertical rod 4031 and cross bar, and the two side ends of sleeve 401 are fixed in the vertical rod 4031, located at the same side of sleeve 401
Many vertical rods 4031 are uniformly distributed in a ring the excircle of sleeve 401, and the cross bar is provided with multigroup, and the present embodiment is provided with four groups
Cross bar, four groups of cross bars are distributed in a ring the surrounding of rotating shaft 10, and every group of cross bar is set to successively from top to bottom the first cross bar 4032 and
Two cross bars 4033, the sliding seat 405 slidably on the first cross bar 4032, including first fix by the fixed seat 406
The fixed seat 4062 of seat 4061 and second, the fixed seat 4062 of first fixed seat 4061 and second is also secured at the first cross bar 4032
On, the rotation support seat 404 is fixed on the second cross bar 4033, and the present embodiment realizes rotation support seat 404 by motor
Rotation, the rotation support seat 404 is provided with double end loop bar 413, and double end loop bar 413 is carried out with rotating support seat 404 as fulcrum
Rotation, the two ends of double end loop bar 413 are socketed respectively the first sliding bar 414 and the second sliding bar 415, first sliding bar 414
It is fixedly connected with slide cartridge 402, second sliding bar 415 is fixedly connected with sliding seat 405, and by Motor drive support seat is rotated
404 rotations, drive the rotation of double end loop bar 413, so as to drive sliding seat 405 and slide cartridge 402 is relative or move toward one another, the supporting plate
410 are fixed on cross bar top, and supporting plate 410 is also set to four groups, position and cross bar position consistency, the one end of the slidable adjustment bar 407
Be articulated with the hinge seat on sliding seat 405, the other end of the slidable adjustment bar 407 is articulated with the bottom of supporting plate 410, it is described before
The one end of strut 408 is articulated with the first fixed seat 4061, and the other end of the front support rod 408 is articulated with the bottom of supporting plate 410, described
The one end of back support rod 409 is articulated with the second fixed seat 4062, and the other end of the back support rod 409 is articulated with the bottom of supporting plate 410,
The front support rod 408 and the distribution of back support rod 409 are symmetrically arranged pair of support arm link rods, including first support arm 411 and with the
The second support arm 412 that one support arm 411 is hinged, the winding former 30 is fixed on supporting plate 410, in winding process, slidable adjustment
Bar 407, front support rod 408 and back support rod 409 are remained stationary, and support the winding former 30 on supporting plate 410 in rotating shaft 10
Drive after the completion of coiling, coiling, support seat 404 is rotated by Motor drive and is rotated, drive the rotation of double end loop bar 413, so as to
Sliding seat 405 and the relative motion of slide cartridge 402, the height of the slidable adjustment bar 407 on sliding seat 405 is driven to decrease, so as to
The supporting role to supporting plate 410 is lost, supporting plate 410 drives winding former 30 to decline, and coil loosens, it is easy to off-line.
The drive mechanism 20 includes driving frame 201, magnetic powder cluth 202, motor 203, and the rotating shaft 10 is remote
The top for driving frame 201 is fixed on by bearing block from one end of sleeve 401, the first sprocket wheel is arranged with the rotating shaft 10
204, the magnetic powder cluth 202 is fixed on the lower section for driving frame 201, the input shaft of the magnetic powder cluth 202 and output
Axle is fixed on driving frame 201 bottom surface by bearing block respectively, and the second sprocket wheel is provided with the input shaft of magnetic powder cluth 202
205, it couples with the first sprocket wheel 204, and the 3rd sprocket wheel 206 is provided with the output shaft of magnetic powder cluth 202, itself and motor
Motor sprocket 207 on 203 output shaft is coupled by chain.
During coil winding machine coiling, enamel-covered wire diameter on sensor measurement winding former 30 changes magnetic powder clutched by sequential operation
The exciting current of device 202, adjusts the torque of magnetic powder cluth 202, automatically controls enamel-covered wire winding tension.
Ultimate principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry
The simply present invention of the personnel it should be appreciated that the present invention is not restricted to the described embodiments, described in above-described embodiment and description
Principle, without departing from the spirit and scope of the present invention the present invention also have various changes and modifications, these change and
Improvement is both fallen within the range of claimed invention.The protection domain of application claims by appending claims and its
Equivalent is defined.
Claims (6)
1. a kind of motor coil wire-off device, including rotating shaft（10）, for rotating shaft（10）The drive mechanism of power is provided（20）, coiling
Mould（30）And for adjusting winding former（30）With rotating shaft（10）Radial spacing from supporting mechanism（40）, the supporting mechanism
（40）Bottom and rotating shaft（10）Connection, the supporting mechanism（40）Top and winding former（30）Connection；It is characterized in that：Described
Support mechanism（40）Including sleeve（401）, slide cartridge（402）, bracing frame（403）, rotation support seat（404）, sliding seat（405）, it is solid
Reservation（406）, slidable adjustment bar（407）, front support rod（408）, back support rod（409）And supporting plate（410）, the sleeve
（401）It is arranged and is fixed on rotating shaft（10）One end, the slide cartridge（402）Slidably it is connected to sleeve（401）On, the slide cartridge
（402）Glide direction and rotating shaft（10）Axially in parallel, support frame as described above（403）Including vertical rod（4031）And cross bar, it is described
Vertical rod（4031）It is fixed on sleeve（401）Both sides, located at sleeve（401）The many vertical rods of the same side（4031）Along sleeve（401）
Excircle be uniformly distributed, the cross bar is fixed on sleeve（401）The corresponding vertical rod in both sides（4031）Between, the cross bar is by upper
It is set to the first cross bar successively under（4032）, the second cross bar（4033）, the sliding seat（405）Slidably it is located at the first cross bar
（4032）On, the fixed seat（406）Including the first fixed seat（4061）With the second fixed seat（4062）, first fixed seat
（4061）With the second fixed seat（4062）It is both secured to the first cross bar（4032）On, the rotation support seat（404）It is fixed on
Two cross bars（4033）On, the rotation support seat（404）It is provided with double end loop bar（413）, the double end loop bar（413）To rotate
Support seat（404）Rotated for fulcrum, double end loop bar（413）Two ends be socketed the first sliding bar respectively（414）Slide with second
Lever（415）, first sliding bar（414）And slide cartridge（402）It is fixedly connected, second sliding bar（415）And sliding seat
（405）It is fixedly connected, the supporting plate（410）It is fixed on cross bar top, the slidable adjustment bar（407）One end and sliding seat
（405）It is hinged, the other end is articulated with supporting plate（410）Bottom, the front support rod（408）One end is articulated with the first fixed seat
（4061）On, the front support rod（408）The other end is articulated with supporting plate（410）Bottom, the front support rod（408）The other end cuts with scissors
It is connected to supporting plate（410）Bottom surface, the back support rod（409）One end is articulated with the second fixed seat（4062）On, the back support rod
（409）The other end is articulated with supporting plate（410）Bottom, the winding former（30）It is fixed on supporting plate（410）On.
2. motor coil wire-off device according to claim 1, it is characterised in that：The drive mechanism（20）Including driving
Frame（201）, magnetic powder cluth（202）, motor（203）, the rotating shaft（10）Away from sleeve（401）One end pass through axle
Bearing is fixed on driving frame（201）Top, the rotating shaft（10）On be arranged with the first sprocket wheel（204）, it is described magnetic powder clutched
Device（202）It is fixed on driving frame（201）Lower section, the magnetic powder cluth（202）Input shaft and output shaft pass through respectively
Bearing block is fixed on driving frame（201）Bottom surface, magnetic powder cluth（202）Input shaft on be provided with the second sprocket wheel（205）, its
With the first sprocket wheel（204）Connection, magnetic powder cluth（202）Output shaft on be provided with the 3rd sprocket wheel（206）, itself and motor
（203）Output shaft on motor sprocket（207）Coupled by chain.
3. motor coil wire-off device according to claim 1, it is characterised in that：The first support bar and second is supported
Bar is respectively symmetrically arranged pair of support arm link rod, including first support arm（411）And and first support arm（411）Second for being hinged
Arm（412）.
4. motor coil wire-off device according to claim 1, it is characterised in that：The sleeve（401）Cylindrical circumference is equal
It is even to be distributed with along rotating shaft（10）Axially extending slide rail, the slide cartridge（402）Inwall is provided with the chute coordinated with slide rail.
5. motor coil wire-off device according to claim 1, it is characterised in that：The double end loop bar（413）It is provided with
Power source is directly driving double end loop bar（413）Make rotation process.
6. motor coil wire-off device according to claim 1, it is characterised in that：The rotation support seat（404）, slide
Seat（405）, fixed seat（406）, slidable adjustment bar（407）, front support rod（408）, back support rod（409）And supporting plate（410）If
There are four groups, annular is located at rotating shaft（10）Surrounding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611167636.0A CN106602810A (en) | 2016-12-16 | 2016-12-16 | Motor coil wire-off device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611167636.0A CN106602810A (en) | 2016-12-16 | 2016-12-16 | Motor coil wire-off device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106602810A true CN106602810A (en) | 2017-04-26 |
Family
ID=58599676
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611167636.0A Pending CN106602810A (en) | 2016-12-16 | 2016-12-16 | Motor coil wire-off device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106602810A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112242241A (en) * | 2020-09-29 | 2021-01-19 | 靖州鑫兴智能科技有限公司 | Full-automatic double-head winding device and method |
| CN113300546A (en) * | 2021-05-11 | 2021-08-24 | 陈国秋 | Auxiliary dismounting device for excitation winding of permanent magnet motor |
| CN114464447A (en) * | 2022-02-17 | 2022-05-10 | 庆邦电子元器件(泗洪)有限公司 | Bar-shaped inductance coil winding device |
| WO2023116948A3 (en) * | 2022-08-19 | 2023-09-21 | 中擎电机有限公司 | Efficient motor coil automatic winding apparatus |
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| CN2358537Y (en) * | 1999-01-27 | 2000-01-12 | 沈伟 | Adjustable winding mould with end guide umbrella shaped support |
| CN201178030Y (en) * | 2008-04-15 | 2009-01-07 | 保定天威集团有限公司 | Adjustable wire winding module for transformer coil manufacture |
| CN201717121U (en) * | 2010-05-21 | 2011-01-19 | 山东力久特种电机有限公司 | Adjustable coil removing and winding mould |
| CN202214087U (en) * | 2011-08-24 | 2012-05-09 | 西安启源机电装备股份有限公司 | Multiaxial tension control wire-withdrawable wire laying rack |
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| CN102810395A (en) * | 2012-08-17 | 2012-12-05 | 济南迪镭凯电力设备有限公司 | Adjustable winding mould with automatically adjustable diameter |
| JP2013105795A (en) * | 2011-11-10 | 2013-05-30 | Toshiba It & Control Systems Corp | Winding device and winding method |
| CN104377906A (en) * | 2014-10-22 | 2015-02-25 | 苏州市圣玛特电机设备制造有限公司 | Automatic horizontal type winding machine |
| CN206452273U (en) * | 2016-12-16 | 2017-08-29 | 安徽皖南新维电机有限公司 | A kind of motor coil wire-off device |
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2016
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3729289A1 (en) * | 1987-09-02 | 1989-03-23 | Statomat Globe Maschf | Device for winding coils for electrical machines, having an actuating device for the template width |
| CN2358537Y (en) * | 1999-01-27 | 2000-01-12 | 沈伟 | Adjustable winding mould with end guide umbrella shaped support |
| CN201178030Y (en) * | 2008-04-15 | 2009-01-07 | 保定天威集团有限公司 | Adjustable wire winding module for transformer coil manufacture |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112242241A (en) * | 2020-09-29 | 2021-01-19 | 靖州鑫兴智能科技有限公司 | Full-automatic double-head winding device and method |
| CN113300546A (en) * | 2021-05-11 | 2021-08-24 | 陈国秋 | Auxiliary dismounting device for excitation winding of permanent magnet motor |
| CN113300546B (en) * | 2021-05-11 | 2023-09-01 | 佳木斯电机股份有限公司 | Auxiliary dismounting device for excitation winding of permanent magnet motor |
| CN114464447A (en) * | 2022-02-17 | 2022-05-10 | 庆邦电子元器件(泗洪)有限公司 | Bar-shaped inductance coil winding device |
| CN114464447B (en) * | 2022-02-17 | 2024-01-19 | 庆邦电子元器件(泗洪)有限公司 | Rod-shaped inductance coil winding device |
| WO2023116948A3 (en) * | 2022-08-19 | 2023-09-21 | 中擎电机有限公司 | Efficient motor coil automatic winding apparatus |
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Application publication date: 20170426 |
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