CN106602774A - Motor air-cooled casing based on integrated extrusion molding and phase-change heat pipe technology - Google Patents
Motor air-cooled casing based on integrated extrusion molding and phase-change heat pipe technology Download PDFInfo
- Publication number
- CN106602774A CN106602774A CN201611110389.0A CN201611110389A CN106602774A CN 106602774 A CN106602774 A CN 106602774A CN 201611110389 A CN201611110389 A CN 201611110389A CN 106602774 A CN106602774 A CN 106602774A
- Authority
- CN
- China
- Prior art keywords
- phase transformation
- casing
- extrusion molding
- heat
- shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001125 extrusion Methods 0.000 title claims abstract description 22
- 238000005516 engineering process Methods 0.000 title abstract description 4
- 238000009434 installation Methods 0.000 claims abstract description 9
- 230000009466 transformation Effects 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 27
- 230000008569 process Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 239000004411 aluminium Substances 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 5
- 235000012771 pancakes Nutrition 0.000 claims description 3
- 238000005213 imbibition Methods 0.000 claims description 2
- MGCQZNBCJBRZDT-UHFFFAOYSA-N midodrine hydrochloride Chemical compound [H+].[Cl-].COC1=CC=C(OC)C(C(O)CNC(=O)CN)=C1 MGCQZNBCJBRZDT-UHFFFAOYSA-N 0.000 claims description 2
- 238000004804 winding Methods 0.000 abstract description 6
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 230000005855 radiation Effects 0.000 abstract 1
- 238000002791 soaking Methods 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 239000006071 cream Substances 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000644 propagated effect Effects 0.000 description 2
- 238000012857 repacking Methods 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/18—Casings or enclosures characterised by the shape, form or construction thereof with ribs or fins for improving heat transfer
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Motor Or Generator Cooling System (AREA)
Abstract
The invention discloses a motor air-cooled casing based on integrated extrusion molding and phase-change heat pipe technology. The casing comprises a pipe shaped casing; the side wall of the casing is provided with at least four installation holes; the installation holes are provided with phase-change heat pipes and the outer side wall of the casing is provided with heat radiating fins. According to the invention, the casing utilizes phase-change heat pipes as heat conduction and soaking components; the phase-change heat pipes possess extremely high efficient heat conduction capability and the heat conduction coefficient is ten thousand times as that of the known metal and could achieve the rapid re-organization of the distributed heat energy inside a drive motor. As the phase-change heat pipes are installed in the installation holes, the large amount of heat concentrated in the stator core and the casing contact part can be spread rapidly to the entire casing, therefore, eliminating the problem with the over-heat in some parts of the casing and reducing the temperature difference of the casing substantially. In this way, the heat distribution can be re-organized so that more heat can be transmitted from the stator windings and the stator core to the fins on the casing for heat radiation and more excellent temperature control performance can be achieved for the drive motor.
Description
Technical field
The present invention relates to a kind of air-cooled casing of the motor based on integrated extrusion molding and phase transformation hot pipe technique.
Background technology
Put forth effort to promote new-energy automobile industry development, be to promote automobile industry transition and upgrade, built environment friendly society
Strategic measure.Motor is the kernel component of new-energy automobile, and its performance has to new-energy automobile directly and extremely weighs
The impact wanted.Motor operating temperature directly affects electric efficiency, reliability and service life.Temperature rise is too high, easily accelerates motor
Insulant is aging, reduction of service life, promotes electric efficiency to decline, and electric efficiency declines, and will further result in caloric value
Increase, so as to raise temperature rising again.Therefore, efficiency, stability and the reliability that temperature control works to motor to close weight
Will.
The temperature rise control of new-energy automobile motor relies primarily on water-cooling system or the forced air cooling at present.Its
In, for the forced air cooling, as motor major heat producing components are stator winding and stator core, and the biography both which
Hot approach is relied primarily on stator core and is carried out with the contact site of air-cooled casing, therefore, it is generally the case that by installation site,
The restriction of outlet method and material cost etc., above-mentioned contact site area only account for 1/3rd of air-cooled casing internal face area
To 1/2nd, remaining area then cannot get effectively utilizes, so as to cause air-cooled casing part temperature too high, temperature gradient
Excessive phenomenon so that the radiating fin group at air-cooled casing two ends cannot obtain good utilization, and then affect motor whole
The temperature-control performance of machine；The problems demand is solved.One kind is provided based on integrated extrusion molding and phase transformation heat pipe skill for this present invention
The air-cooled casing of motor of art is used to solve the above problems.
The content of the invention
In order to solve the above problems, the present invention provides a kind of based on integrated extrusion molding and the motor of phase transformation hot pipe technique
Air-cooled casing.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of air-cooled casing of the motor based on integrated extrusion molding and phase transformation hot pipe technique, it is including shell in a tubular form, described
At least four installing holes are provided with side wall of outer shell, phase transformation heat pipe is installed in the installing hole, arranged on the outer side wall
There is radiating fin.
The shell integrated extrusion molding, radiating fin radially radiate.
The installing hole runs through shell, and the centerline parallel with shell, and installing hole is evenly distributed in the side wall of shell.
Radiating reinforcement or fin surface are provided with the radiating fin carries out stress peening process.
The radiating reinforcement cross section is triangular in shape or rectangle or trapezoidal or stepped ramp type or semicircle.
The two ends of the shell are provided with some screwed holes.
The heat of transformation Gutron cross welding or expanded joint or splicing process Installation in installing hole.
The phase transformation heat pipe is set to sintered type wick type heat pipe or very low power type heat pipe；The imbibition of the phase transformation heat pipe
Core or groove structure cross section can be annular or pyramid or zigzag or trapezoidal or more several combinations.
The phase transformation heat pipe adopts aluminium or copper material to make.
The phase transformation heat pipe profile is cylinder or pancake or arc or rectangle.
The invention has the beneficial effects as follows：Using phase transformation heat pipe as heat conduction, equal thermal part, heat of transformation pipe has pole to the present invention
Its efficient heat-transfer capability, its heat conductivity are up to ten thousand times of known metal, can realize the distribution of motor internal heat
Quick Casting.It is installed in the installing hole of shell, script can be concentrated on the big of stator core and shell contact site
Calorimetric amount is propagated rapidly, diffuses to whole shell, so as to eliminate local temperature problems of excessive heat, significantly reduces the temperature difference ladder of shell
Degree, realizes heat distribution restructuring, and then promotes more heats to conduct to the wing of shell from stator winding and stator core position
Piece is radiated, and realizes the more outstanding temperature-control performance of motor.Temperature-control performance by improving motor of the invention, can
Motor electromagnetic performance is promoted to design toward more power density direction, while stator iron core silicon steel sheet and stator further can be reduced
The use of winding copper cash loop material, realizes the purpose of electric machine assembly lightweight and cost degradation；Present configuration, technique letter
It is single, it is easy for installation, it is with low cost, it is applicable to all of automobile permanent magnet synchronous motor repacking on the market.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples：
Fig. 1 is the schematic diagram of the present invention；
Fig. 2 is the schematic diagram of heat pipe of the present invention；
Fig. 3 is the partial enlarged drawing in Fig. 1 at A.
Specific embodiment
With reference to Fig. 1～Fig. 3, the present invention is a kind of motor Air cooler based on integrated extrusion molding and phase transformation hot pipe technique
Shell, including shell 1 in a tubular form, is provided with least four installing holes 2, is provided with phase transformation heat pipe 3 in installing hole 2 in 1 side wall of shell,
Shell is provided with radiating fin 4 on 1 lateral wall.Using phase transformation heat pipe 3 as heat conduction, equal thermal part, phase transformation heat pipe 3 has the present invention
There is extremely efficient heat-transfer capability, its heat conductivity is up to ten thousand times of known metal, motor internal heat point can be realized
The Quick Casting of cloth.It is installed in the installing hole 2 of shell 1, script can be concentrated on 1 contact site of stator core and shell
The amount of heat of position is propagated rapidly, diffuses to whole shell 1, so as to eliminate local temperature problems of excessive heat, significantly reduces shell 1
Temperature gradient, realize heat distribution restructuring, and then promote more heats from stator winding and stator core position conduct to
The fin of shell 1 is radiated, and realizes the more outstanding temperature-control performance of motor.Temperature by improving motor of the invention
Control performance, can promote motor electromagnetic performance to design toward more power density direction, while stator core silicon further can be reduced
The use of steel disc and stator-winding copper loop material, realizes the purpose of electric machine assembly lightweight and cost degradation；Present invention knot
Structure, process is simple, it is easy for installation, it is with low cost, it is applicable to all of automobile permanent magnet synchronous motor repacking on the market.
As illustrated, 1 integrated extrusion molding of shell, radiating fin 4 radially radiate；Arrange on radiating fin 4
There are radiating reinforcement 5 or fin surface to carry out stress peening process, eliminate thermal contact resistance, radiate reinforcement 5 according to actual needs
Cross section can arrange triangular in shape or rectangle or trapezoidal or stepped ramp type or semicircle.
As illustrated, installing hole 2 runs through shell 1, and the centerline parallel with shell 1, installing hole 2 is evenly distributed on shell
In 1 side wall, the purpose of dispersed heat is reached.
As illustrated, shell 1 is connected with pedestal for convenience, the two ends of shell 1 are provided with some screwed holes 6.Phase transformation
Heat pipe 3 by welding or expanded joint or splicing process Installation in installing hole 2, the mounting means can by thermal contact resistance control compared with
Low-level, effectively lifts the temperature-control performance of motor；Phase transformation heat pipe 3 is set to sintered type wick type heat pipe or very low power type
Heat pipe；The wick of phase transformation heat pipe 3 or groove structure cross section can be annular or pyramid or zigzag or trapezoidal or more
Several combinations；Phase transformation heat pipe 3 adopts aluminium or copper material to make；3 profile of phase transformation heat pipe is cylinder or pancake or arc or square
Shape.
The concrete forming machine assembling process of shell 1 is as follows：Aluminium section bar carries out integrated extrusion molding by mould and obtains outer
Further feature on shell 1 and shell 1, carries out polish and goes to implement current flushing operation after flash removed burr, remove radiating fin to which
Aluminium skimmings and coolant on piece 4 and in installing hole 2, hereafter the shell 1 is placed in baking oven carries out baking and removes moisture content cold
But to room temperature；Smooth polishing process, and uniform application a thin layer low temperature tin cream are carried out to 3 surface of phase transformation heat pipe to phase transformation heat pipe 3
Surface；By in phase transformation heat pipe 3 at the uniform velocity embedding installing hole 2, press instrument by straight tube if necessary；By the shell 1 of embedded phase transformation heat pipe 3
Entirety is put in high temperature oven, and the welding procedure demand of design temperature and temperature retention time to low temperature tin cream carries out phase transformation heat pipe 3
It is welded and fixed；Finally, process is cleaned to the shell 1 that welding is finished, obtains final products.
Above-described embodiment is the preferred version of the present invention, of the invention also to have other embodiments.The technology of this area
Personnel can also make equivalent variations or replacement on the premise of without prejudice to spirit of the invention, and the modification of these equivalents or replacement are wrapped
It is contained in the scope set by the application claim.
Claims (10)
1. the air-cooled casing of a kind of motor based on integrated extrusion molding and phase transformation hot pipe technique, it is characterised in that including in a tubular form
Shell, at least four installing holes are provided with the side wall of outer shell, phase transformation heat pipe are installed, outside the shell in the installing hole
Radiating fin is provided with the wall of side.
2. the air-cooled casing of a kind of motor based on integrated extrusion molding and phase transformation hot pipe technique as claimed in claim 1, its
The shell integrated extrusion molding is characterised by, radiating fin radially radiate.
3. the air-cooled casing of a kind of motor based on integrated extrusion molding and phase transformation hot pipe technique as claimed in claim 1, its
It is characterised by that the installing hole runs through shell, and the centerline parallel with shell, installing hole is evenly distributed in the side wall of shell.
4. the air-cooled casing of a kind of motor based on integrated extrusion molding and phase transformation hot pipe technique as claimed in claim 1, its
It is characterised by that radiating reinforcement or fin surface are provided with the radiating fin carries out stress peening process.
5. the air-cooled casing of a kind of motor based on integrated extrusion molding and phase transformation hot pipe technique as claimed in claim 4, its
It is characterised by that the radiating reinforcement cross section is triangular in shape or rectangle or trapezoidal or stepped ramp type or semicircle.
6. the air-cooled casing of a kind of motor based on integrated extrusion molding and phase transformation hot pipe technique as claimed in claim 1, its
It is characterised by that the two ends of the shell are provided with some screwed holes.
7. the air-cooled casing of a kind of motor based on integrated extrusion molding and phase transformation hot pipe technique as claimed in claim 1, its
Be characterised by the heat of transformation Gutron cross welding or expanded joint or splicing process Installation in installing hole.
8. the air-cooled casing of a kind of motor based on integrated extrusion molding and phase transformation hot pipe technique as claimed in claim 1, its
It is characterised by that the phase transformation heat pipe is set to sintered type wick type heat pipe or very low power type heat pipe；The imbibition of the phase transformation heat pipe
Core or groove structure cross section can be annular or pyramid or zigzag or trapezoidal or more several combinations.
9. the air-cooled casing of a kind of motor based on integrated extrusion molding and phase transformation hot pipe technique as claimed in claim 1, its
It is characterised by that the phase transformation heat pipe is made using aluminium or copper material.
10. the air-cooled casing of a kind of motor based on integrated extrusion molding and phase transformation hot pipe technique as claimed in claim 1, its
The phase transformation heat pipe profile is characterised by for cylinder or pancake or arc or rectangle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611110389.0A CN106602774A (en) | 2016-12-06 | 2016-12-06 | Motor air-cooled casing based on integrated extrusion molding and phase-change heat pipe technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611110389.0A CN106602774A (en) | 2016-12-06 | 2016-12-06 | Motor air-cooled casing based on integrated extrusion molding and phase-change heat pipe technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106602774A true CN106602774A (en) | 2017-04-26 |
Family
ID=58597167
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611110389.0A Pending CN106602774A (en) | 2016-12-06 | 2016-12-06 | Motor air-cooled casing based on integrated extrusion molding and phase-change heat pipe technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106602774A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109921569A (en) * | 2019-04-16 | 2019-06-21 | 倪世章 | A kind of New-type electric machine |
| CN111571633A (en) * | 2020-04-30 | 2020-08-25 | 北京理工大学 | Robot joint component with heat dissipation structure, power joint and robot |
| CN111756165A (en) * | 2020-07-31 | 2020-10-09 | 诸暨亚目发动机有限公司 | Heat dissipation assembly for high-power motor in high-load state |
| CN112564387A (en) * | 2020-12-21 | 2021-03-26 | 华南理工大学 | Motor air cooling device |
| CN115514160A (en) * | 2022-10-26 | 2022-12-23 | 广东畅能达科技发展有限公司 | Round wire motor heat radiation structure based on arc-shaped bending phase-change heat pipe |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109921569A (en) * | 2019-04-16 | 2019-06-21 | 倪世章 | A kind of New-type electric machine |
| CN111571633A (en) * | 2020-04-30 | 2020-08-25 | 北京理工大学 | Robot joint component with heat dissipation structure, power joint and robot |
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| CN115514160A (en) * | 2022-10-26 | 2022-12-23 | 广东畅能达科技发展有限公司 | Round wire motor heat radiation structure based on arc-shaped bending phase-change heat pipe |
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Application publication date: 20170426 |