CN106596387A - Corrosion rate on-line monitoring sensing probe of airplane metal matrix structure - Google Patents

Corrosion rate on-line monitoring sensing probe of airplane metal matrix structure Download PDF

Info

Publication number
CN106596387A
CN106596387A CN201611112098.5A CN201611112098A CN106596387A CN 106596387 A CN106596387 A CN 106596387A CN 201611112098 A CN201611112098 A CN 201611112098A CN 106596387 A CN106596387 A CN 106596387A
Authority
CN
China
Prior art keywords
probe
monitoring
corrosion
protective layer
aircraft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611112098.5A
Other languages
Chinese (zh)
Inventor
张登
金涛
何卫平
袁猛
叶远珩
张幸
刘成臣
王浩伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Special Vehicle Research Institute
Original Assignee
China Special Vehicle Research Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Special Vehicle Research Institute filed Critical China Special Vehicle Research Institute
Priority to CN201611112098.5A priority Critical patent/CN106596387A/en
Publication of CN106596387A publication Critical patent/CN106596387A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • G01N17/02Electrochemical measuring systems for weathering, corrosion or corrosion-protection measurement
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • G01N17/006Investigating resistance of materials to the weather, to corrosion, or to light of metals

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Ecology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Environmental Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)

Abstract

The invention provides a corrosion rate on-line monitoring sensing probe of an airplane metal matrix structure. The corrosion rate on-line monitoring sensing probe comprises a tubular protection layer, a monitoring probe, a hole sealing agent and a connection lead; the tubular protective layer employs a PVC material; a monitoring probe material is same with a metal material on the surface of an airplane monitoring part; an array shape is formed by several monitoring probes, the monitoring probes are not contacted, a probe diameter is 1 mm, the spacing between the probes is 2 mm; the connection is connected with the monitoring probe and external equipment; the tubular protective layer is filled with the hole sealing agent, and isolation of the monitoring probe and fixation of the monitoring probe and lead connection effects are generated. Based on a coupled multielectrode matrix sensing technology principle, the metal matrix corrosion rate is monitored under air weak electrolyte environment, the sensing probe provides the important technical support for corrosion environment characteristic research, structure corrosion-resistant design, usage maintenance, corrosion damage assessment and prediction, provides reference for maintenance, and determines the optimum maintenance time and maintenance scheme.

Description

A kind of aircraft metallic matrix structure erosion speed monitors sensor probe on-line
Technical field
The present invention relates to aircraft metallic matrix structural health monitoring technical field, specially a kind of aircraft metallic matrix structure Corrosion rate monitors sensor probe on-line.
Background technology
Aircraft is experienced by high/low temperature, damp and hot, salt fog, illumination, chemical contamination, sleet, greasy weather when coastal area uses And sea water sputtering etc. exceedingly odious marine environment effect, easily cause its housing construction, system, electronic equipment and adnexa Corrosion, has a strong impact on the structural intergrity and feature of aircraft, in order to slow down and control corrosion rate, needs to carry out corrosion prison to aircraft Survey and keep in repair.
The Corrosion Maintenance of conventional airplane mainly formulates optimal frequently with the method for periodic maintenance according to using experience Detection time and corrosion protection are keeped in repair, and its major drawbacks is the too early and hysteresis that maintenance engineering occurs, premature maintenance meeting The huge waste of manpower and materials and time cost is caused, while reducing the usage cycles of equipment and facility, and delayed can be caused The further deterioration of corrosion condition, maintenance not in time then can more reduce service life, safety and the reliability of aircraft.Accordingly Corrosion condition maintenarnce strategy is introduced, the tactful successful implementation depends on advanced technology, the corrosion of dependable performance exists in real time Line monitors sensor probe, provides reference for condition maintenarnce, it is determined that optimal maintenance time and maintenance program, it is to avoid keep in repair too early and The drawbacks of keeping in repair delayed.
In recent years, corrosion monitoring technology seems more and more important with the increase of aircraft maintenance expense, and American-European countries is to flying The sensor-based system of machine metallic matrix structure erosion monitoring technology has carried out substantial amounts of research, has succeeded in developing for air light current solution Metallic matrix corrosion rate monitors sensor probe on-line and realizes the engineer applied on aircraft under matter environment, but its technology is to state Interior secrecy.Open in terms of the domestic rate of metal corrosion sensor based on principles such as electrochemistry noise method, harmonic modulation analytic process A large amount of principles and confirmatory study are opened up, but has been contributed in liquid strong electrolyte environment, such as oil, sea water environment, nothing Method realizes the corrosion monitoring under aircraft air weak electrolyte environment.
The content of the invention
To solve the problems, such as prior art, it is online that the present invention proposes a kind of aircraft metallic matrix structure erosion speed Monitoring sensor probe, can realize that aircraft life. cycle phase inner structure metallic matrix corrosion damage is monitored on-line, can be used to be tieed up regarding feelings The important technical repaiied and safeguard.The present invention is based on coupling multi-electrode matrix sensing technology principle, by air light current solution Metallic matrix corrosion rate is monitored under matter environment, is corrosive environment characteristic research, structure design against corrosion, use and maintenance, corrosion Lesion assessment and prediction provide important technology and support, and for condition maintenarnce reference is provided, and determine therefrom that optimal maintenance time and dimension Scheme is repaiied, is to ensure Airplane Structure Durability, damage tolerance quality and use safety, service life, continuing airworthiness ability, maintenance With the important means of maintenance cost.
The technical scheme is that:
A kind of aircraft metallic matrix structure erosion speed monitors sensor probe on-line, it is characterised in that:Including tubulose Protective layer, monitoring probe, hole sealing agent and connecting wire;
The tubular protective layer adopts PVC material;The tubular protective layer geomery monitors position preformed hole with aircraft Shape is consistent;
The monitoring probe material is identical with aircraft monitoring portion faces metal material;Some monitoring probes constitute array shape Shape, does not contact, probe diameter 1mm between each monitoring probe, spacing 2mm between each probe;
The connecting wire connection monitoring probe and external equipment, play connection electric action;
The hole sealing agent is filled in tubular protective layer, plays each monitoring probe of isolation and stationary monitoring probe and connecting wire Effect.
A kind of further preferred version, aircraft metallic matrix structure erosion speed monitors sensor probe on-line, its It is characterised by:The hole sealing agent adopts epoxy resin.
Beneficial effect
Aircraft metallic matrix structure erosion speed on-line monitoring sensor probe proposed by the present invention can simulate aircraft monitoring portion Anode region and cathode chamber in the actual corrosion process of position surface metal metal, rectangular probe electrode simulates anode region, and corrosion is sent out Electronics is lost when raw, the electric current between coupling electrode is measured and is carried out corresponding signal processing, it is possible to obtain the corruption of anode electrode Erosion speed, with this corrosion rate of aircaft configuration metallic matrix is determined.Its major advantage is as follows:(1) measure when need not with treat Survey metal structure directly contact;(2) " passive " device, it is not necessary to which driving voltage is applied to electrode;(3) it is relatively wet in detecting head surface Degree is very low or in the case of lacking conducting liquid, and probe still can effectively carry out corrosion measurement, to the media environment being continually changing Rapid reaction is made, with high sensitivity;(4) probe electrode can be made up of any metal material, only need to be with metal to be measured Material is consistent.
The additional aspect and advantage of the present invention will be set forth in part in the description, and partly will become from the following description Obtain substantially, or recognized by the practice of the present invention.
Description of the drawings
The above-mentioned and/or additional aspect and advantage of the present invention will become from the description with reference to accompanying drawings below to embodiment It is substantially and easy to understand, wherein:
Fig. 1:Aircraft metallic matrix structure erosion speed monitors sensor probe schematic diagram on-line;
Fig. 2:Corrosion rate changes over curve under different humidity;
Fig. 3:Corrosion progressive damage amount changes over curve.
Wherein:1 is tubular protective layer, and 2 is hole sealing agent, and 3 is monitoring probe, and 4 is connecting wire.
Specific embodiment
Embodiments of the invention are described below in detail, the embodiment is exemplary, it is intended to for explaining the present invention, and It is not considered as limiting the invention.
The present invention proposes that a kind of aircraft metallic matrix structure erosion speed monitors sensor probe on-line, can realize that aircraft is complete Lifetime inner structure metallic matrix corrosion damage is monitored on-line, can be used for condition maintenarnce with the important technical safeguarded.The spy Head corrodes speed based on coupling multi-electrode matrix sensing technology principle by monitoring metallic matrix under air weak electrolyte environment Rate, for corrosive environment characteristic research, structure design against corrosion, use and maintenance, corrosion damage assessment and prediction important technology is provided Support, for condition maintenarnce reference is provided, determine therefrom that optimal maintenance time and maintenance program, be that guarantee aircaft configuration is durable Property, damage tolerance quality with using safety, service life, continuing airworthiness ability, safeguard and the important means of maintenance cost.
As shown in figure 1, the aircraft metallic matrix structure erosion speed on-line monitoring sensor probe, including tubular protective layer, Monitoring probe, hole sealing agent and connecting wire.
The tubular protective layer adopts PVC material;Tubular protective layer is cylindrical, internal diameter 7.5mm, external diameter 10mm, height 32mm。
The monitoring probe material is identical with aircraft monitoring portion faces metal material;16 metal electrode probes constitute 4* 4 array configurations, do not contact, probe diameter 1mm, length 15mm between each probe, spacing 2mm between each probe, each probe Extent of corrosion average magnitude reflect the extent of corrosion of aircraft monitored area surface metal material.
The connecting wire is copper core cable wire, connection monitoring probe and external equipment, plays connection electric action.
The hole sealing agent adopts epoxy resin, is filled in tubular protective layer, plays each monitoring probe of isolation and stationary monitoring Probe and connecting wire are acted on.
The metallic matrix corrosion rate monitors the basic role principle of sensor probe:It is due to its surface that metal occurs corrosion The uneven of tissue causes, the uneven potential difference that local is formed in metal surface of this tissue, i.e., in metal surface shape Into small electrochemical corrosion anode region and cathode chamber, electronics flows to cathode chamber from anode region, and electric current flows to anode from cathode chamber Area, the continuous corrosion failure of metal.The present invention is divided into metal surface small enough based on coupling multi-electrode matrix sensing technology Part, each several part independently of one another, and is coupled together these separate parts one path of composition by external circuit wire, The anode region and cathode chamber of so metal erosion reflection is just simulated.Probe tip electrode material and monitoring metal matrix material Unanimously, for simulating anode region, when the aircaft configuration metallic matrix of monitoring corrodes, likewise, probe electrode also can occur Corrosion, loses electronics, measures the electric current between coupling electrode and carries out corresponding signal processing, it is possible to obtain the corruption of anode electrode Erosion speed, so that it is determined that the corrosion rate of aircaft configuration metallic matrix.
Embodiment 1:
The present embodiment carries out verification experimental verification according to above-mentioned probe designs:Popped one's head under different humidity environment using above-mentioned design Carry out sensitivity test checking, selected relative humidity conditions are followed successively by 40%, 60%, 80%, 90%, Fig. 2 exists for corrosion rate Corrosion rate checking example under line monitoring probe different humidity environment.Figure it is seen that when humidity is 40%, 60%, it is rotten Erosion speed is relatively low, hardly corrodes;At 80%, corrosion rate has and raises by a small margin;When 90%, corrosion rate has bright Aobvious rising.Usually, when relative humidity is less than 60%, corrosion hardly occurs, and when relative humidity reaches 80%, corrosion is opened Life is originated, test result is consistent with practical situation, this probe has high sensitivity.
Embodiment 2:
The present embodiment carries out verification experimental verification according to above-mentioned probe designs:Carried out under external field environment using above-mentioned design probe Accuracy test verifies that 5 plane plate specimens of design carry out contrast test.Follow-on test 5 days, the change of observation probe corrosion rate Change, calculate accumulation etching extent, as a result such as Fig. 3, and contrasted with the actual etching extent of sample measurement.Test result accumulates 5 days Corrosion thickness is about 18 μm, and sample is Jing after removing corrosion product and the difference of initial thickness is about 19um, result of the test and reality Measurement is close, and this probe has good accuracy.
Although embodiments of the invention have been shown and described above, it is to be understood that above-described embodiment is example Property, it is impossible to limitation of the present invention is interpreted as, one of ordinary skill in the art is in the principle and objective without departing from the present invention In the case of above-described embodiment can be changed within the scope of the invention, change, replace and modification.

Claims (2)

1. a kind of aircraft metallic matrix structure erosion speed monitors sensor probe on-line, it is characterised in that:Including tubular protective layer, Monitoring probe, hole sealing agent and connecting wire;
The tubular protective layer adopts PVC material;The tubular protective layer geomery and the reserved hole shape in aircraft monitoring position Unanimously;
The monitoring probe material is identical with aircraft monitoring portion faces metal material;Some monitoring probes constitute array configuration, Do not contact between each monitoring probe, probe diameter 1mm, spacing 2mm between each probe;
The connecting wire connection monitoring probe and external equipment, play connection electric action;
The hole sealing agent is filled in tubular protective layer, plays each monitoring probe of isolation and stationary monitoring probe and connecting wire is made With.
2. according to claim 1 a kind of aircraft metallic matrix structure erosion speed monitors sensor probe on-line, and its feature exists In:The hole sealing agent adopts epoxy resin.
CN201611112098.5A 2016-12-07 2016-12-07 Corrosion rate on-line monitoring sensing probe of airplane metal matrix structure Pending CN106596387A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611112098.5A CN106596387A (en) 2016-12-07 2016-12-07 Corrosion rate on-line monitoring sensing probe of airplane metal matrix structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611112098.5A CN106596387A (en) 2016-12-07 2016-12-07 Corrosion rate on-line monitoring sensing probe of airplane metal matrix structure

Publications (1)

Publication Number Publication Date
CN106596387A true CN106596387A (en) 2017-04-26

Family

ID=58596782

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201611112098.5A Pending CN106596387A (en) 2016-12-07 2016-12-07 Corrosion rate on-line monitoring sensing probe of airplane metal matrix structure

Country Status (1)

Country Link
CN (1) CN106596387A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110411935A (en) * 2019-07-25 2019-11-05 岭澳核电有限公司 For assessing the detection device and detection method of metal material homogeneous corrosion
CN111103031A (en) * 2020-01-02 2020-05-05 北京瑞赛长城航空测控技术有限公司 Intrinsic safety type oil-water interface detection probe
CN113484396A (en) * 2021-06-24 2021-10-08 中国电建集团华东勘测设计研究院有限公司 Corrosion monitoring sensor, monitoring device and monitoring method for coupling four-probe potential drop measurement and tow electrode technology
CN113777019A (en) * 2021-09-30 2021-12-10 广东建科创新技术研究院有限公司 Concrete reinforcement local corrosion monitoring method and probe
CN114235675A (en) * 2021-12-08 2022-03-25 潍柴动力股份有限公司 Corrosion monitoring system and method for engine exhaust system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201637652U (en) * 2010-03-19 2010-11-17 南京工业大学 Double-electrode corrosion measuring sensor
CN201662525U (en) * 2010-04-12 2010-12-01 天津市水利科学研究院 Cathode protection monitoring probe and cathode protection monitoring probe monitoring system
CN104390907A (en) * 2014-10-24 2015-03-04 海南电力技术研究院 Four-electrode soil corrosion detection probe
CN105021519A (en) * 2015-08-13 2015-11-04 中国石油化工股份有限公司 On-line atmospheric corrosion measuring device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201637652U (en) * 2010-03-19 2010-11-17 南京工业大学 Double-electrode corrosion measuring sensor
CN201662525U (en) * 2010-04-12 2010-12-01 天津市水利科学研究院 Cathode protection monitoring probe and cathode protection monitoring probe monitoring system
CN104390907A (en) * 2014-10-24 2015-03-04 海南电力技术研究院 Four-electrode soil corrosion detection probe
CN105021519A (en) * 2015-08-13 2015-11-04 中国石油化工股份有限公司 On-line atmospheric corrosion measuring device

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110411935A (en) * 2019-07-25 2019-11-05 岭澳核电有限公司 For assessing the detection device and detection method of metal material homogeneous corrosion
CN111103031A (en) * 2020-01-02 2020-05-05 北京瑞赛长城航空测控技术有限公司 Intrinsic safety type oil-water interface detection probe
CN113484396A (en) * 2021-06-24 2021-10-08 中国电建集团华东勘测设计研究院有限公司 Corrosion monitoring sensor, monitoring device and monitoring method for coupling four-probe potential drop measurement and tow electrode technology
CN113484396B (en) * 2021-06-24 2024-04-09 中国电建集团华东勘测设计研究院有限公司 Corrosion monitoring device and method for coupling four-probe potential drop measurement and tow electrode
CN113777019A (en) * 2021-09-30 2021-12-10 广东建科创新技术研究院有限公司 Concrete reinforcement local corrosion monitoring method and probe
CN113777019B (en) * 2021-09-30 2024-05-17 广东建科创新技术研究院有限公司 Method and probe for monitoring local corrosion of concrete reinforcing steel bar
CN114235675A (en) * 2021-12-08 2022-03-25 潍柴动力股份有限公司 Corrosion monitoring system and method for engine exhaust system
CN114235675B (en) * 2021-12-08 2023-12-15 潍柴动力股份有限公司 Corrosion monitoring system and method for engine exhaust system

Similar Documents

Publication Publication Date Title
CN106596387A (en) Corrosion rate on-line monitoring sensing probe of airplane metal matrix structure
US7388386B2 (en) Method and apparatus for corrosion detection
CN106596650B (en) It is a kind of based on graphene/cement composite material to the detection device and detection method of Chloride Ion in Concrete content
JP6574356B2 (en) Capacitance type corrosion sensor and corrosion detection method
CN105823703B (en) It is a kind of to wash away under operating mode the device and method for evaluating inhibitor film integrality
CN102353628B (en) Polarization testing probe and testing method for cathodic protection of underground steel pipelines
JP2014505178A (en) Cathodic protection monitoring probe
JP2011219173A5 (en)
JP5780792B2 (en) System and method for online monitoring of corrosion
CN110455705A (en) A kind of erosion corrosion monitoring sensor and monitoring method
CN110274869A (en) A kind of in-situ monitoring experimental rig and method for metal material crevice corrosion
CN106596391A (en) On-line monitoring sensing probe for corrosion protection of aircraft structure coating
JP2011174823A (en) Crack monitoring device and crack monitoring method
CN110044976A (en) For detecting the interdigital capacitive sensor of Q235 corrosion of carbon steel
KR100828829B1 (en) A corrosion test equipment for vehicle's electric parts
CN106441500A (en) Electric-conductive liquid level sensor applied to severe environments
JP6574355B2 (en) Corrosion sensor and corrosion detection method
CN1657902A (en) On-line monitoring method for failure state of metal and protection layer inter face
TW201821786A (en) Coating corrosion accelerating test method capable of shortening the test cycle by generating a special corrosion accelerating effect different from the corrosion factor reaction
JP5956368B2 (en) Corrosion potential sensor
CN214585052U (en) Coating sensor probe device
RU149571U1 (en) BIMETALLIC ELECTRODE DEVICE FOR EVALUATING CORROSION SPEED
Muchaidze et al. Steel reinforcement corrosion detection with coaxial cable sensors
CN109269974A (en) A kind of test method of the online Electrochemical corrosion rate of boiler
Hurley et al. A condition monitor for atmospheric induced stress corrosion cracking

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20170426