CN106596044B - Umbilical cables hydraulic power transmission characteristic simulation device - Google Patents

Umbilical cables hydraulic power transmission characteristic simulation device Download PDF

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Publication number
CN106596044B
CN106596044B CN201611166190.XA CN201611166190A CN106596044B CN 106596044 B CN106596044 B CN 106596044B CN 201611166190 A CN201611166190 A CN 201611166190A CN 106596044 B CN106596044 B CN 106596044B
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equivalent
valve
outlet
transmission characteristic
power transmission
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CN106596044A (en
Inventor
刘培林
苏锋
赵宏林
张汝彬
张磊
李育房
张志远
刘旭
伍能
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China University of Petroleum Beijing
China National Offshore Oil Corp CNOOC
Offshore Oil Engineering Co Ltd
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China University of Petroleum Beijing
China National Offshore Oil Corp CNOOC
Offshore Oil Engineering Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M10/00Hydrodynamic testing; Arrangements in or on ship-testing tanks or water tunnels

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Fluid-Pressure Circuits (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

A kind of umbilical cables hydraulic power transmission characteristic simulation device, high pressure oil inlet equivalent modules, the low pressure oil inlet equivalent modules, oil return equivalent modules for including: entrance tee pipe coupling, being connected with entrance tee pipe coupling, wherein, each module is divided into equivalent simulation part and non-equivalent analog portion;Three parts equivalent modules both ends are respectively arranged with entrance and exit control valve, and the output end of inlet control valve is successively connected with the control switch of adjustable energy accumulating device, outlet and air inlet 2/2-way solenoid valve, one-chip computer, PLC program controller PLC cabinet;Outlet 2/2-way solenoid valve is connected with zero pressure gas cylinders group;Air inlet 2/2-way solenoid valve is connected with high pressure gas cylinder group;Outlet and air inlet 2/2-way solenoid valve are connect with one-chip computer;And the outlet shutoff valve being mounted in non-equivalent analog portion is connected with next submodule.The present invention can substitute the hydraulic power transmission characteristic for simulating true different length and different tube diameters umbilical cables, easy to adjust, reduce testing cost.

Description

Umbilical cables hydraulic power transmission characteristic simulation device
Technical field
The present invention relates to transmission characteristic simulator more particularly to a kind of hydraulic biographies of umbilical cables for Subsea Control Systems Defeated characteristic simulation device.Belong to ocean engineering field.
Background technique
Currently, existing underwater electronic-hydraulic complex control system is mainly to be made of waterborne and underwater two large divisions, it is waterborne to set It applies and specifically includes that master station, electric power and communication unit, hydraulic power unit, top umbilical cables terminal etc., underwater facility mainly wraps Include: umbilical cables, underwater umbilical cables terminal, subsea distribution unit, electro-hydraulic fly line, subsea control modules etc., Subsea Control Systems are each Component devices and component are significant for the safe and reliable and stable operation of entire subsea production system.Therefore, it is necessary to grinding The Subsea Control Systems of system carry out stringent test, so as to the problem in the design, manufacture and assembling that have found that it is likely that early, And then it improves in time.But since the umbilical cables of subsea production system are up to more than ten or tens kilometers, if will combine to shallow water Test, applies to and is tested up in more than ten or tens kilometers of umbilical cables, and not only testing cost is very expensive, moreover, by Be in parameters such as umbilical cables length, calibers it is fixed, therefore, cause test scope relatively narrow, different length, different straight cannot be tested Diameter umbilical cables influence the performance of underwater product.
Summary of the invention
It is a primary object of the present invention to overcome disadvantages mentioned above of the existing technology, and provide a kind of hydraulic biography of umbilical cables Defeated characteristic simulation device under water when product shallow water joint test, can not only substitute, and simulate true different length and The hydraulic power transmission characteristic of different tube diameters umbilical cables solves the problems, such as underwater product shallow water joint test;Moreover, it is easy to adjust, it accounts for Ground area is small, greatly reduces testing cost.
The purpose of the present invention is implemented by the following technical solutions:
A kind of umbilical cables hydraulic power transmission characteristic simulation device, it is characterised in that: include: entrance tee pipe coupling and entrance The connected high pressure oil inlet equivalent modules of tee pipe coupling, low pressure oil inlet equivalent modules, oil return equivalent modules three parts equivalent modules, Wherein, each module is divided into equivalent simulation part and non-equivalent analog portion;Three parts equivalent modules both ends are respectively arranged with One entrance and exit shut-off valve, the output end of shut-off valve are connected with throttle valve, and the output end of throttle valve connects via reducer tee piece Head is connected with the ball valve in adjustable energy accumulating device, adjustable energy accumulating device and outlet 2/2-way solenoid valve and air inlet two Two three-way electromagnetic valves of position are connected;Wherein, outlet 2/2-way solenoid valve is connected via tee pipe coupling with zero pressure gas cylinders group;And The input terminal of air inlet 2/2-way solenoid valve is connected with high pressure gas cylinder group;Outlet 2/2-way solenoid valve and air inlet 2/2-way Solenoid valve is connect with one-chip computer, and one-chip computer is connected with the control switch of PLC program controller PLC cabinet;Reducing tee Pipe fitting is connected with the arrival end free flow coupling of loopy moving lumped mass block assembly;And be mounted on equivalent simulation part, The output end of outlet shutoff valve in non-equivalent analog portion is connected with next submodule.
The loopy moving lumped mass block assembly is serially connected by multiple groups idler wheel, mass block, hinge connecting rod.
The outlet shutoff valve is connected with outlet end free flow coupling, free flow coupling and loopy moving lumped mass block Device outlet is connected.
The zero pressure gas cylinders group is by pressure gauge, pressure tapping, gas cylinder air outlet valve, gas cylinder intake valve, gas cylinder connection Composition.
The high pressure oil inlet equivalent modules, low pressure oil inlet equivalent modules, oil return equivalent modules are by several identical respectively The equivalent submodule of high pressure oil inlet, the equivalent submodule of low pressure oil inlet, equivalent submodule of oil return are connected in series;Each equivalent submodule The transmission characteristic of energy separate analogue certain length umbilical cables, also, liquid hinders, liquid appearance is adjustable with liquid inductance.
The equivalent simulation part of the equivalent submodule and the both ends of non-equivalent analog portion are equipped with a switch valve, use To switch equivalent simulation part and non-equivalent analog portion.
Beneficial effects of the present invention: the present invention due to the adoption of the above technical scheme, product shallow water joint test under water When, it can not only substitute, and simulate the hydraulic power transmission characteristic of true different length and different tube diameters umbilical cables;Moreover, adjusting Convenient, occupied area is small, greatly reduces testing cost.
Detailed description of the invention
Fig. 1 is umbilical cables hydraulic power transmission characteristic schematic diagram of the present invention.
Fig. 2 is schematic structural view of the invention.
Major Symbol illustrates in figure:
1. entrance tee pipe coupling, 2. shut-off valves, 3. throttle valves, 4. ball valves, 5. adjustable energy accumulating devices, 6. circulations are moved Dynamic lumped mass block assembly, 6.1. idler wheel, 6.2. mass block, 6.3 hinge connecting rods, 7. reducing tee pipe fittings, 8. arrival ends are straight Connection for bbreather pipe, 9. outlet end free flow couplings, 10. non-equivalent straight tubes, 11. outlet 2/2-way solenoid valves, 12. air inlet two two Three-way electromagnetic valve, 13. tee pipe couplings, 14. zero pressure gas cylinders groups, 14.1. pressure gauge, 14.2. pressure tapping, 14.3. gas cylinder Air outlet valve, 14.4. gas cylinder intake valve, 14.5. gas cylinder, 15.PLC program controller PLC cabinet, 16. one-chip computers, 17 high pressure gas Bottle group.
Specific embodiment
The present invention is for simulating 25km umbilical cables hydraulic power transmission characteristic, using 6 submodules, simulate respectively 1km, 2km, 2km, 5km, 5km, 10km umbilical cables hydraulic power transmission characteristic can be simulated within the scope of 1-25km by the combination of this 6 submodules The umbilical cables hydraulic power transmission characteristic of each length.These three hydraulic lines are that length, pipe diameter size are had any different, and its hydraulic biography Defeated principle is the same, therefore with Fig. 2 high pressure oil inlet module declaration.
As shown in Fig. 2, the invention mainly comprises: entrance tee pipe coupling 1 and entrance tee tube as input end interface The connected high pressure oil inlet equivalent modules of connector 1, low pressure oil inlet equivalent modules, oil return equivalent modules three parts equivalent modules, wherein Each module is divided into equivalent simulation part and non-equivalent analog portion;Three parts equivalent modules both ends are respectively arranged with a cut-off Valve 2, it may be assumed that for the shut-off valve 2 of inlet and the shut-off valve 2 in exit, the output end of the shut-off valve 2 for entrance passes through pipeline It is connected with throttle valve 3, the output end of throttle valve 3 is via the ball valve 4 in reducing tee pipe fitting 7 and adjustable energy accumulating device 5 It is connected, adjustable energy accumulating device 5 is connected with outlet 2/2-way solenoid valve 11 and air inlet 2/2-way solenoid valve 12;Wherein, Outlet 2/2-way solenoid valve 11 is connected via tee pipe coupling 13 with zero pressure gas cylinders group 14;And air inlet 2/2-way electromagnetism The input terminal of valve 12 is connected with high pressure gas cylinder group 17;Outlet 2/2-way solenoid valve 11 and air inlet 2/2-way solenoid valve 12 are equal It is connect with one-chip computer 16, one-chip computer 16 is connected with the control switch of PLC program controller PLC cabinet 15;Reducer tee piece Connector 7 comes out to be connected with the arrival end free flow coupling 8 of loopy moving lumped mass block assembly 6;And it is mounted on equivalent simulation Partially, the output end of the shut-off valve in the exit in non-equivalent analog portion is connected into next submodule by three-way connection.
Above-mentioned loopy moving lumped mass block assembly 6 is mutual by multiple groups idler wheel 6.1, mass block 6.2, hinge connecting rod 6.3 It is connected in series.
The shut-off valve 2 in above-mentioned exit is connected with outlet end free flow coupling 9 by the road, free flow coupling 9 and circulation The mobile outlet of lumped mass block assembly 6 is connected.
Above-mentioned zero pressure gas cylinders group 14 be by pressure gauge 14.1, pressure tapping 14.2, gas cylinder air outlet valve 14.3, gas cylinder into Air valve 14.4, the connection composition of gas cylinder 14.5.
As shown in Figure 1, each high pressure oil inlet equivalent modules, low pressure oil inlet equivalent modules, oil return equivalent modules be respectively by The equivalent submodule of several identical high pressure oil inlets, the equivalent submodule of low pressure oil inlet, equivalent submodule of oil return are connected in series;Each The transmission characteristic of equivalent submodule energy separate analogue certain length umbilical cables, also, liquid hinders, liquid appearance is adjustable with liquid inductance.
In use, the outlet 2/2-way solenoid valve 11 and air inlet 2/2-way electricity that are connect with adjustable energy accumulating device 5 Magnet valve 12 controls air inlet 2/2-way solenoid valve 12 by PLC program controller PLC cabinet 15 and opens, so that in high pressure gas cylinder group 17 The high pressure nitrogen in face enters adjustable energy accumulating device 5, increases nitrogen end pressure;It is controlled by PLC program controller PLC cabinet 15 The unlatching of gas 2/2-way solenoid valve 11 is produced, so that the nitrogen end nitrogen of adjustable energy accumulating device 5 enters in zero pressure gas cylinder, Reduce nitrogen end pressure.Then, simulate long umbilical cables liquid inductance using loopy moving lumped mass block assembly 6, oil liquid pass through into Mouth end free flow coupling 8 pushes mass block 6.2, and mass block 6.2 pushes other by hinge connecting rod 6.3 under the assistance of idler wheel 6.1 Mass block shuttling movement, when oil liquid accelerates, mass block " drawing " lives oil liquid, hinders its movement;When oil liquid retarded motion When, due to effect of inertia, for mass block also in loopy moving, continuation " pushes away " oil liquid movement, and oil liquid is connect by outlet end straight pipe First 9 flow to next submodule, meanwhile, 6.2 size of mass block is replaceable, can simulate different size of liquid inductance in this way.
The equivalent simulation part of above-mentioned each equivalent submodule and the both ends of non-equivalent analog portion are equipped with a switch Valve simulates different length by the equivalent submodule of different number for switching equivalent simulation part and non-equivalent analog portion The umbilical cables hydraulic power transmission characteristic of degree simultaneously as liquid of the present invention hinders, liquid holds, liquid inductance is adjustable, therefore can simulate different tube diameters Umbilical cables hydraulic power transmission characteristic, this makes device have wider array of applicability.
Since high pressure oil inlet module, low pressure oil inlet module, the principle of oil return module are identical, mechanism is similar, only each submodule Block relevant parameter is different.Therefore, by the oil liquid of high and low pressure oil inlet module eventually by oil return module.
The above described is only a preferred embodiment of the present invention, be not intended to limit the present invention in any form, it is all It is any simple modification, equivalent change and modification to the above embodiments according to the technical essence of the invention, still falls within In the range of technical solution of the present invention.

Claims (6)

1. a kind of umbilical cables hydraulic power transmission characteristic simulation device, it is characterised in that: include: entrance tee pipe coupling and entrance three The connected high pressure oil inlet equivalent modules of connection for bbreather pipe, low pressure oil inlet equivalent modules, oil return equivalent modules three parts equivalent modules, In, each module is divided into equivalent simulation part and non-equivalent analog portion;Three parts equivalent modules both ends are respectively arranged with one The output end of entrance and exit shut-off valve, inlet stop valve is connected with throttle valve, and the output end of throttle valve is via reducer tee piece Connector is connected with the ball valve in adjustable energy accumulating device, adjustable energy accumulating device and outlet 2/2-way solenoid valve and air inlet 2/2-way solenoid valve is connected;Wherein, outlet 2/2-way solenoid valve is connected via tee pipe coupling with zero pressure gas cylinders group; And the input terminal of air inlet 2/2-way solenoid valve is connected with high pressure gas cylinder group;Outlet 2/2-way solenoid valve and air inlet two two Three-way electromagnetic valve is connect with one-chip computer, and one-chip computer is connected with the control switch of PLC program controller PLC cabinet;Variable diameter three Connection for bbreather pipe is connected with the arrival end free flow coupling of loopy moving lumped mass block assembly;And it is mounted on equivalent simulation portion Point, the output end of outlet shutoff valve in non-equivalent analog portion is connected with next submodule.
2. umbilical cables hydraulic power transmission characteristic simulation device according to claim 1, it is characterised in that: the loopy moving collection Middle quality block assembly is serially connected by multiple groups idler wheel, mass block, hinge connecting rod.
3. umbilical cables hydraulic power transmission characteristic simulation device according to claim 1, it is characterised in that: the outlet shutoff valve It is connected with outlet end free flow coupling, free flow coupling is connected with the outlet of loopy moving lumped mass block assembly.
4. umbilical cables hydraulic power transmission characteristic simulation device according to claim 1, it is characterised in that: the zero pressure gas cylinder Group is made of pressure gauge, pressure tapping, gas cylinder air outlet valve, gas cylinder intake valve, gas cylinder connection.
5. umbilical cables hydraulic power transmission characteristic simulation device according to claim 1, it is characterised in that: described high pressure oil inlet etc. Effect module, low pressure oil inlet equivalent modules, oil return equivalent modules are by the equivalent submodule of several identical high pressure oil inlets, low pressure respectively The equivalent submodule of oil inlet, equivalent submodule of oil return are connected in series;Each equivalent submodule can separate analogue certain length navel Transmission characteristic with cable, also, liquid hinders, liquid appearance is adjustable with liquid inductance.
6. umbilical cables hydraulic power transmission characteristic simulation device according to claim 5, it is characterised in that: the equivalent submodule Equivalent simulation part and the both ends of non-equivalent analog portion be equipped with a switch valve, for switching equivalent simulation part and non- Equivalent simulation part.
CN201611166190.XA 2016-12-16 2016-12-16 Umbilical cables hydraulic power transmission characteristic simulation device Active CN106596044B (en)

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CN111649910A (en) * 2020-06-11 2020-09-11 中国科学院沈阳自动化研究所 Umbilical cable dynamics model verification test system

Citations (3)

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Publication number Priority date Publication date Assignee Title
CN102434535A (en) * 2011-12-08 2012-05-02 中国海洋石油总公司 Equivalent simulation testing system of hydraulic control system of underwater production facility
CN103607397A (en) * 2013-11-22 2014-02-26 中国海洋石油总公司 Shallow water testing device for underwater production facilities
CN204755435U (en) * 2015-04-13 2015-11-11 中国海洋石油总公司 Subsea production system's hydraulic power unit

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US7934562B2 (en) * 2004-12-03 2011-05-03 Vetco Gray Scandinavia As Hybrid control system and method

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Publication number Priority date Publication date Assignee Title
CN102434535A (en) * 2011-12-08 2012-05-02 中国海洋石油总公司 Equivalent simulation testing system of hydraulic control system of underwater production facility
CN103607397A (en) * 2013-11-22 2014-02-26 中国海洋石油总公司 Shallow water testing device for underwater production facilities
CN204755435U (en) * 2015-04-13 2015-11-11 中国海洋石油总公司 Subsea production system's hydraulic power unit

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