CN106595540B - A kind of bearing ball surfacing detection device based on sound wave - Google Patents

A kind of bearing ball surfacing detection device based on sound wave Download PDF

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Publication number
CN106595540B
CN106595540B CN201611163234.3A CN201611163234A CN106595540B CN 106595540 B CN106595540 B CN 106595540B CN 201611163234 A CN201611163234 A CN 201611163234A CN 106595540 B CN106595540 B CN 106595540B
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China
Prior art keywords
bearing ball
bending
sound
control box
bending section
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CN201611163234.3A
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Chinese (zh)
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CN106595540A (en
Inventor
张坤
张晶磊
陈显富
孙有端
方亮
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Guizhou Hongzhou Bearing Co Ltd
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Guizhou Hongzhou Bearing Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • G01B17/08Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring roughness or irregularity of surfaces

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

It is provided by the invention a kind of based on sound wave bearing ball surfacing detection device, including bending raceway, sound transducer, control box;The bending raceway is divided into oral area, bending section, outlet portion, and wherein bending section total length is greater than the thirtyfold of bearing ball diameter to be detected;The bending section bottom is equipped with multiple sound transducers, and multiple sound transducer signals are respectively connected to control box;The control box receives voice signal progress stationarity judgement according to sound transducer and exports judging result to Bearing testing control system.The present invention, can detection of the analysis based on sound wave to bearing ball progress high-precision or even superhigh precision by the setting of sound transducer, bending raceway.

Description

A kind of bearing ball surfacing detection device based on sound wave
Technical field
The bearing ball surfacing detection device based on sound wave that the present invention relates to a kind of.
Background technique
It is the then vision-based detection using vision-based detection mostly in the prior art for the detection of bearing ball surfacing It is seriously limited by precision in automation.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of, the bearing ball surfacing based on sound wave detects dress It sets, the setting that should be passed through sound transducer based on the bearing ball surfacing detection device of sound wave, be bent raceway can be based on sound The analysis of wave carries out the high-precision even detection of superhigh precision to bearing ball.
The present invention is achieved by the following technical programs.
A kind of bearing ball surfacing detection device based on sound wave provided by the invention, including bending raceway, sound Sensor, control box;The bending raceway is divided into oral area, bending section, outlet portion, and wherein bending section total length is greater than to be detected The thirtyfold of bearing ball diameter;The bending section bottom is equipped with multiple sound transducers, multiple sound transducer signal difference It is connected to control box;The control box receives voice signal according to sound transducer and carries out stationarity judgement and to bearing ball Detecting and controlling system exports judging result.
The bending section is that multiple bending sections curved back and forth, straight portion interlock track, and the sound transducer is mounted on often The bottom position in the straight portion in one bending section.
Section-top in the bending section has arc-shaped groove, and circular arc is the semi arch of positive round.
The multiple sound transducer is distributed from the inlet portion of bending raceway to outlet portion and sequentially accesses to control box.
The beneficial effects of the present invention are: it, can be based on the analysis pair of sound wave by the setting of sound transducer, bending raceway Bearing ball carries out the high-precision even detection of superhigh precision.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
In figure: 11- inlet portion, the bending section 12-, 13- outlet portion, 21- sound transducer, 22- control box.
Specific embodiment
Be described further below technical solution of the present invention, but claimed range be not limited to it is described.
A kind of bearing ball surfacing detection device based on sound wave as shown in Figure 1, including bending raceway, sound pass Sensor 21, control box 22;The bending raceway is divided into oral area 11, bending section 12, outlet portion 13, and wherein 12 total length of bending section is big In the thirtyfold of bearing ball diameter to be detected;12 bottom of bending section is equipped with multiple sound transducers 21, multiple sound 21 signal of sensor is respectively connected to control box 22;The control box 22 receives voice signal according to sound transducer 21 and carries out Stationarity judgement simultaneously exports judging result to bearing ball detecting and controlling system.
The bending section 12 is multiple bending sections curved back and forth, straight portion interlocks track, the installation of sound transducer 21 Bottom position in the straight portion in each bending section 12.
Section-top in the bending section 12 has arc-shaped groove, and circular arc is the semi arch of positive round.
The multiple sound transducer 21 is distributed from the inlet portion 11 of bending raceway to outlet portion 13 and sequentially accesses to control Box 22 processed.
As a result, when bearing ball enters bending section 12 by inlet portion 11, it is assumed that the sound that multiple sound transducers 21 receive Wave quotation marks are sequentially followed successively by a1、a2、a3、a4、a5、a6, then a1、a2、a3、a4、a5、a6Between according to distance and timing is fixed, if rolling Pearl does not have flaw, then a1、a2、a3、a4、a5、a6Should be completely the same, it, can be uneven during scrolling if ball has flaw Surely, a1、a2、a3、a4、a5、a6The voice signal being collected into is analog signal, can greatly be amplified, therefore can be by comparing a1、 a2、a3、a4、a5、a6And note abnormalities, and Doppler effect principle can be based on, flaw ball position is analyzed, in addition when system Sequence then can accurately find flaw ball.

Claims (3)

1. a kind of bearing ball surfacing detection device based on sound wave, including bending raceway, sound transducer (21), control Box (22), it is characterised in that: the bending raceway is divided into oral area (11), bending section (12), outlet portion (13), wherein bending section (12) total length is greater than the thirtyfold of bearing ball diameter to be detected;The bending section (12) is multiple bendings curved back and forth Portion, straight portion interlock track, and the sound transducer (21) is mounted on the bottom position in the straight portion in each bending section (12), multiple sound Sensor (21) signal is respectively connected to control box (22);The control box (22) receives sound according to sound transducer (21) Signal carries out stationarity judgement and exports judging result to bearing ball detecting and controlling system.
2. the bearing ball surfacing detection device based on sound wave as described in claim 1, it is characterised in that: described curved The section-top of pars convoluta (12) has arc-shaped groove, and circular arc is the semi arch of positive round.
3. the bearing ball surfacing detection device based on sound wave as described in claim 1, it is characterised in that: the multiple Sound transducer (21) is distributed from the inlet portion (11) of bending raceway to outlet portion (13) and sequentially accesses to control box (22).
CN201611163234.3A 2016-12-15 2016-12-15 A kind of bearing ball surfacing detection device based on sound wave Active CN106595540B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611163234.3A CN106595540B (en) 2016-12-15 2016-12-15 A kind of bearing ball surfacing detection device based on sound wave

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Application Number Priority Date Filing Date Title
CN201611163234.3A CN106595540B (en) 2016-12-15 2016-12-15 A kind of bearing ball surfacing detection device based on sound wave

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CN106595540B true CN106595540B (en) 2019-04-23

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110153028B (en) * 2019-06-21 2024-03-01 福建农林大学 High-precision steel ball screening equipment and method
CN111570305B (en) * 2020-06-01 2022-07-08 临清市千珏轴承有限公司 Steel ball detection device for bearing
CN112179299B (en) * 2020-10-10 2022-10-21 孙树光 Acoustic emission-based contact network smoothness detection device and method

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1064353A (en) * 1991-02-12 1992-09-09 乔恩·帕里·卢塞尔 The checking system of bearing ball defective
US5257544A (en) * 1992-01-22 1993-11-02 The Board Of Trustees Of The Leland Stanford Junior University Resonant frequency method for bearing ball inspection
EP0800072A2 (en) * 1996-04-04 1997-10-08 Agency of Industrial Science and Technology of Ministry of International Trade and Industry Method and apparatus for location of anomalous signal in a radial bearing
CN1529152A (en) * 2003-10-16 2004-09-15 李季秀 Method for detecting fault of steel-ball surface
CN1756944A (en) * 2003-01-31 2006-04-05 法格库格尔菲舍尔无限责任公司 Method for detecting structure-borne noise events in a roller bearing
CN104335024A (en) * 2012-04-24 2015-02-04 Skf公司 Bearing monitoring method and system
CN104483392A (en) * 2013-06-03 2015-04-01 霍尼韦尔国际公司 Ball bearing assembly notification mechanism
CN105606707A (en) * 2016-01-27 2016-05-25 南京农业大学 Detection method for hybrid rice glume-split seeds based on acoustic characteristics
CN205449820U (en) * 2016-04-01 2016-08-10 无锡商业职业技术学院 Machine vision device of detectable ball bearing defect
WO2016192770A1 (en) * 2015-06-01 2016-12-08 Siemens Aktiengesellschaft Ultrasonic inspection apparatus for a spherical body

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1064353A (en) * 1991-02-12 1992-09-09 乔恩·帕里·卢塞尔 The checking system of bearing ball defective
US5257544A (en) * 1992-01-22 1993-11-02 The Board Of Trustees Of The Leland Stanford Junior University Resonant frequency method for bearing ball inspection
EP0800072A2 (en) * 1996-04-04 1997-10-08 Agency of Industrial Science and Technology of Ministry of International Trade and Industry Method and apparatus for location of anomalous signal in a radial bearing
CN1756944A (en) * 2003-01-31 2006-04-05 法格库格尔菲舍尔无限责任公司 Method for detecting structure-borne noise events in a roller bearing
CN1529152A (en) * 2003-10-16 2004-09-15 李季秀 Method for detecting fault of steel-ball surface
CN104335024A (en) * 2012-04-24 2015-02-04 Skf公司 Bearing monitoring method and system
CN104483392A (en) * 2013-06-03 2015-04-01 霍尼韦尔国际公司 Ball bearing assembly notification mechanism
WO2016192770A1 (en) * 2015-06-01 2016-12-08 Siemens Aktiengesellschaft Ultrasonic inspection apparatus for a spherical body
CN105606707A (en) * 2016-01-27 2016-05-25 南京农业大学 Detection method for hybrid rice glume-split seeds based on acoustic characteristics
CN205449820U (en) * 2016-04-01 2016-08-10 无锡商业职业技术学院 Machine vision device of detectable ball bearing defect

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