CN106593972B - Numerical control hydraulic flexiblesystem - Google Patents
Numerical control hydraulic flexiblesystem Download PDFInfo
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- CN106593972B CN106593972B CN201611059111.5A CN201611059111A CN106593972B CN 106593972 B CN106593972 B CN 106593972B CN 201611059111 A CN201611059111 A CN 201611059111A CN 106593972 B CN106593972 B CN 106593972B
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- 238000006243 chemical reaction Methods 0.000 claims abstract description 95
- 238000013461 design Methods 0.000 claims abstract description 4
- 210000000664 rectum Anatomy 0.000 claims abstract description 4
- 239000003921 oil Substances 0.000 claims description 136
- 230000007246 mechanism Effects 0.000 claims description 22
- 230000008859 change Effects 0.000 claims description 21
- 230000001965 increasing effect Effects 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 7
- 230000006837 decompression Effects 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 230000017105 transposition Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 239000010720 hydraulic oil Substances 0.000 claims 1
- 239000012530 fluid Substances 0.000 description 50
- 239000002828 fuel tank Substances 0.000 description 42
- 238000000605 extraction Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 18
- 239000000446 fuel Substances 0.000 description 15
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- 238000010586 diagram Methods 0.000 description 8
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- 210000003734 kidney Anatomy 0.000 description 5
- 230000013011 mating Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 239000010727 cylinder oil Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
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- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- SYHGEUNFJIGTRX-UHFFFAOYSA-N methylenedioxypyrovalerone Chemical compound C=1C=C2OCOC2=CC=1C(=O)C(CCC)N1CCCC1 SYHGEUNFJIGTRX-UHFFFAOYSA-N 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
Abstract
Numerical control hydraulic flexiblesystem, belongs to technical field of hydraulic pressure.This system includes a set of digital control system, energy exchanger and three groups of six counterface bodies(It is left and right)It is arranged in the both ends of the surface of conversion body, rotates end face body axis group by three Serve Motor Controls respectively.Each counterface is not equipped with quantity, latus rectum, position not etc. or different hole slots, the dynamic on/off logical relation of each oil circuit is constituted under the driving of servo motor, to realize that hydraulic pressure executive item output parameter reaches the state of design.This system is reliable based on its controlling, and size is small light-weight, and operating accuracy is high, and low cost has Special Significance to aircraft hydraulic and submarine navigation device hydraulic equipment, has universal significance to General hydraulic.
Description
Technical field
The present invention relates to a kind of numerical control hydraulic flexiblesystems, belong to technical field of hydraulic pressure.
Background technology
Existing hydraulic work system is single, it is desirable to which the larger flow output or high pressure numerical value of acquisition must use body
The hydraulic system of product bigger;And flow, the pressure value of existing hydraulic system output are rated value, control accuracy is poor.
Invention content
The object of the present invention is to provide a numerically controlled pressure and the tradable hydraulic system of flow-numerical control hydraulic are flexible
System, outlet terminal (oil cylinder/motor) can get N times bigger than pump discharge capacity itself of flow to obtain high linear speed or high rotating speed
Output;Also can get N times higher than the pressure that pump itself can bear hyperpressure export with obtain large-tonnage strength or greatly
The output of torque.
The purpose of the present invention is what is be achieved through the following technical solutions:Numerical control hydraulic flexiblesystem, including master cylinder and
The babinet being made of left box body, right case, characterized in that be additionally provided with the door oil piping system being placed in babinet, be placed in babinet top
Two identical energy conversion device I and II, energy conversion device subtracts the decompression of stream/flow increasing, door oil circuit system for being pressurized
System includes input/output mechanism, oil circuit distributor gear, exchange mechanism;
The input/output mechanism includes servo motor 2, pull rod shaft 1, the fixed conversion body 1 for having circular end face and conversion
A circular end face body left side 1 for 1 both ends of the surface palette of body and the end face body right side 1, the left side on an end face body left side 1 are equipped with built-in oil cylinder
And piston 1, pull rod shaft 1 sequentially pass through piston 1, an end face body left side 1, conversion body 1, the end face body right side 1 axle center connect together;
The right end of the pull rod shaft 1 is connected by sliding bearing, trundle and the end face body right side 1, and the left end of pull rod shaft 1 is equipped with end cap gear
1, the axis connection of servo motor 2 has gear 3;
The both ends of the surface of the conversion body 1 are respectively equipped with several oil inlets or return the hole of oil, end face, the end on an end face body left side 1
The end face on the face body right side 1 is respectively equipped with several and the matched hole of conversion body 1 end-face hole, slot;Servo motor 2 is for switching hydraulic pressure
The transposition of the direction of motion of executive item and each executive item, servo motor 2 through a pair of of gear pair driving pull rod shaft 1 make an end face body left side 1,
The end face body right side 1 rotates, to make in the end-face hole on an end face body left side 1, slot any one or more selectively with 1 left end of conversion body
Any one or more hole unicom, make in the end-face hole on the end face body right side 1, slot any one or more selectively with conversion body 1
Any one or more hole unicom of right end;
The oil circuit distributor gear includes servo motor 3, pull rod shaft 2, the fixed conversion body 2 for having circular end face and turns
The circular end face body left side 2 and the end face body right side 2, the left side on an end face body left side 2 for changing 2 both ends of the surface palette of body are equipped with built-in oil
Cylinder and piston 2, pull rod shaft 2 sequentially pass through piston 2, an end face body left side 2, conversion body 2, the end face body right side 2 axle center connect one
It rises;The right end of the pull rod shaft 2 is connected by sliding bearing, trundle and the end face body right side 2, and the left end of pull rod shaft 2 is equipped with end cap
The axis connection of gear 2, servo motor 3 has gear 4;
The both ends of the surface of the conversion body 2 are respectively equipped with several oil inlets or return the hole of oil, end face, the end on an end face body left side 2
The end face on the face body right side 2 is respectively equipped with several and the matched hole of conversion body 2 end-face hole, slot;Servo motor 3 is for oil circuit point
Match, servo motor 3 makes an end face body left side 2, the end face body right side 2 rotate through a pair of of gear pair driving pull rod shaft 2, to make an end face body left side 2
End-face hole, any one or more in slot selectively with any one or more hole unicom of 2 left end of conversion body, make end face body
The end-face hole on the right side 2, in slot any one or more selectively with any one or more hole unicom of 2 right end of conversion body;
The exchange mechanism includes servo motor 4, pull rod shaft 3, the fixed conversion body 3 for having circular end face and conversion body 3
A circular end face body left side 3 for both ends of the surface palette and the end face body right side 3, the left side on an end face body left side 3 be equipped with built-in oil cylinder and
Piston 3, pull rod shaft 3 sequentially pass through piston 3, an end face body left side 3, conversion body 3, the end face body right side 3 axle center connect together;Institute
The right end for stating pull rod shaft 3 is connected by sliding bearing, trundle and the end face body right side 3, and the left end of pull rod shaft 3 is equipped with end cap gear 3,
The axis connection of servo motor 4 has gear 5;
The both ends of the surface of the conversion body 3 are respectively equipped with several oil inlets or return the hole of oil, end face, the end on an end face body left side 3
The end face on the face body right side 3 is respectively equipped with several and the matched hole of conversion body 3 end-face hole, slot;Servo motor 4 is pressurized for controlling
Subtract the switching of stream/flow increasing decompression, servo motor 4 keeps an end face body left side 3, end face body 3 turns right through a pair of of gear pair driving pull rod shaft 3
It is dynamic, to make in the end-face hole on an end face body left side 3, slot any one or more selectively with either one or two of 3 left end of conversion body or
Multiple hole unicom make any one or more selectively any with 3 right end of conversion body in the end-face hole on the end face body right side 3, slot
A or multiple holes unicom;
Under the driving of servo motor 2,3,4, any one or more in control input/output mechanism hole, slot and oil inlet
L mouthfuls of unicom, any one or more in control input/output mechanism hole, slot with any of oil circuit distributor gear hole, slot or
Multiple unicom control any one or more in oil circuit distributor gear hole, slot and any one or more in exchange mechanism hole, slot
Unicom controls any one or more in exchange mechanism hole, slot and energy conversion device unicom, it is dynamic to finally constitute each oil circuit
On/off logical relation, to realize that hydraulic pressure executive item output parameter reaches the state of design.
The energy conversion device I includes becoming energy cylinder 1, becoming energy piston 1, guide rod 1, and 1 middle part of guide rod is equipped with cylinder
Shape protrusion, 1 lower part of guide rod are equipped with end cap, and cavity can be equipped with by becoming between cylinder 1 and conversion body;The bottom of guide rod 1 passes through fixation
Pin is installed in conversion body, is become energy piston 1 and is installed in the cavity for becoming energy cylinder 1, guide rod 1 is inserted into the sky for becoming 1 axle center of energy piston
In chamber, the end cap of guide rod 1 is bolted with energy piston base is become;
E chambers can be equipped between 1 top of cavity top and change energy piston of cylinder 1 by becoming, and e chambers can be joined by channel with exchange mechanism
It is logical;Become the D of 1 inside and guide rod 1 of energy piston5(D5For 1 diameter of guide rod) and D6(the central raised diameter of guide rod 1) difference
It constitutes d chambers and b chambers (becomes 1 inside of energy piston and constitute d chambers with 1 top of guide rod, become 1 inside of energy piston and 1 lower part structure of guide rod
At b chambers), then connect by end cap with energy 1 lower screws of piston are become;1 center of guide rod has hole to lead to air, conversion body, guide rod 1 and
Become 1 bottom of energy piston and constitute a chambers, a chambers can be with exchange mechanism unicom by channel;Conversion body, become can cylinder 1 and become can piston 1 it
Between constitute c chambers, c chambers can be with exchange mechanism unicom by channel;The knot of the structure and energy conversion device I of energy conversion device II
Structure is identical;Two energy exchangers work alternatively, and continuous, unlimited flow and pressure are provided for hydraulic pressure executive item.
It is axially arranged with pipeline q, s, u respectively in pull rod shaft 3,2,1, is communicated respectively with entrance o, r, t in conversion body, end face
It is respectively equipped with k, n, m chamber between a body left side 3,2,1 and corresponding piston;Main motor is passed through through p mouthfuls into o, r, t respectively by oil pump feed
Q, s, u pipeline are crossed to k, n, m chamber, composition builds pressure to three built-in oil cylinders, the end face on three end faces body left side is made to be tightly attached to phase respectively
On the left side for the conversion body answered, sealing surface is constituted;Respectively it is tightly attached to its corresponding end face body right side by three pull rod shaft simultaneously
On the right side of conversion body, sealing surface is constituted.
It is additionally provided with the on-line checking amount system being made of hydraulic motor and encoder assembles, detects the movement of executive item in real time
Speed and position are simultaneously controlled.
It is additionally provided with the numerical control overflow valve of control system pressure, including servo motor 1, gear 1, gear 2, screw rod, valve pocket, by
Servo motor 1 controls screw rod through gear 1, gear 2 and does left and right straight-line displacement, with compression or pull-off spring real-time control system pressure
Power.
The check valve there are two different latus rectums and Opening pressure is set in the door oil piping system, is resetted for energy conversion device
Pressure is provided;Meanwhile there is β in conversion body1、β2、β3、β4This four check valves, ensure that internal pressure is set when switching as flow
It sets.
It puts down the left side of the both ends of the surface of the conversion body, the right side on an end face body left side 1,2,3 and the end face body right side 1,2,3
Face degree is not less than 4 class precisions, roughness value≤0.1 μm.
It is additionally provided with 2 auxiliary cylinders.
This system includes a set of digital control system, and energy exchanger and three groups of six counterface bodies (left and right) are arranged in
In the both ends of the surface of conversion body, end face body axis group is rotated by three Serve Motor Controls respectively.Each counterface is equipped with quantity, leads to
Diameter, position not etc. or different hole slots, do not constitute the dynamic on/off logical relation of each oil circuit under the driving of servo motor, to
Realize that hydraulic pressure executive item output parameter reaches the state of design.
For the present invention using the oil return of hydraulic pressure executive item as feedback quantity, effect has two aspects:On the one hand it is used as driving energy to exchange
The reset power of device;On the other hand the on-line checking amount of system is made of hydraulic motor and encoder assembles, detection in real time is held
The movement velocity of row part and position are simultaneously controlled.
The function of the present invention:
1. realizing pressure variable-flow/flow pressure changeable by switch, so that hydraulic pressure executive item is obtained and be more than N times of its pumpage
Flow/higher than pump can bear the hyperpressure of N times of pressure.Flow increasing/boost-up circuit is constituted, and is continuous, is stablized,
Unlimited.
2. the pressure of real-time on-line control system, flow, direction, controlled quentity controlled variable is digital quantity.
3. movement velocity and the position of real-time On-line Control executive item are achieved in that with executive item oil return be feedback
Amount carries out given oil mass and positioning (flexible soft positioning) control through hydraulic motor-encoder.
Beneficial effects of the present invention:
1. due to can get hyperpressure so that the active area of executive item reduces at double.
2. due to the discharge capacity that can get super N times of pump so that executive item can get the speed of N times of pumpage.
3. since structure system end face contacts so that the abrasion of mating surface is compensated.
4. since dual change energy structure makes system can get the pressure/flow in the seven positive/negative directions of gear under full flow
Output;It is exported when using the pressure/flow of pressure compensated pump or more available ten fourth gear of double-speed motor, cylinder rod chamber (return)
There are the unexistent great of present oil cylinder or the output of big speed, expands the use scope of system.And the conversion of each baffle amount is
Shock-free, online transient mode.Therefore referred to as flexiblesystem.
5. system is controllable and drives multiple hydraulic pressure executive items.
The features of the present invention:
1. the integration of height, since the control of this system is no longer with various valves, each oil circuit is integrated in conversion body and constitutes
Large-scale integrated oil circuit, without the pipeline between valve and valve.
2. the concept of gate circuit is introduced into system, door oil circuit is constituted.The control of system is entirely on/off state
Conversion and variation, therefore the reliability of system is increased, failure rate is greatly lowered.
3. hyperpressure facilitates realization so that the active area of hydraulic pressure executive item is reduced at double, it is achieved that total system
Weight mitigate at double, need the amount of liquid (medium) being driven to reduce (fuel tank reduces at double) at double;Simultaneously reduce cost and
Energy consumption is energy-efficient effective way.
This system is reliable based on its controlling, and output single one physical amount is big, and size is small light-weight, and operating accuracy is high, cost
It is low, there is Special Significance to aircraft hydraulic and submarine navigation device hydraulic equipment, has universal significance to General hydraulic.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;Fig. 2 is C-C sectional views in Fig. 4;Fig. 3 is B-B sectional views in Fig. 1;Fig. 4 is
A-A sectional views in Fig. 1;Fig. 4 a are conversion body oil circuit figure;Fig. 4 b are one of the work sheet for rotating end face body and being assemblied on conversion body;
Fig. 5 is the sectional view of energy conversion device;Fig. 6 is each end face body, the hole of conversion body end face, slot schematic diagram;Fig. 7 is that end face body is left
2 structural schematic diagram;Fig. 8,9,10,11,12,13,14,15,14a, 15a, 16,17,18 are fast feed pattern in embodiment
Oil circuit figure;Figure 19 is that master cylinder quickly retracts oil circuit figure in embodiment;Figure 20,21,22,23,24,25,26,27 are in embodiment
Work feed pattern oil circuit figure;Figure 28 is that master cylinder work feed pattern retracts oil circuit figure in embodiment;Figure 29 is in embodiment
Pump oil directly drives master cylinder feeding oil circuit figure;Figure 30 directly drives master cylinder for pump oil in embodiment and retracts oil circuit figure;
In figure:1. hydraulic motor, 2. holders, 3. encoders, 4. servo motors 1,5. gears 1,6 gears 2,7. screw rods, 8.
Valve pocket, 9. check valves 1,10. check valves 2,11. left box bodies, 12. gears 3,13. servo motors 2, a 14. end face body left sides 2,15. are watched
Take motor 3,16. end cap gears 2,17. gears 4,18. pistons 2,19. servo motors 4,20. pull rod shaft 3,21. gears 5,22. ends
Lid gear 3,23. pistons 3, a 24. end face body left sides 3, the 25. end face body right sides 3, the 26. end face body right sides 2,27. trundles, 28. pull rod shaft 2,
29. sliding bearing, the 30. end face body right sides 1,31. right cases, 32. conversion bodies, 33. pull rod shaft 1, a 34. end face body left sides 1,35. springs,
36. piston 1,37. end cap gears 1,38. guide rods 1,39. change energy piston 1,40. become the energy change energy cylinder 2,42. of cylinder 1,41. and become and can live
Fill in 2,43. guide rods 2,44. fixed pins, 45 end caps, 46 circular protrusions.
Specific implementation mode
The structure of numerical control hydraulic flexiblesystem is shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5.
1. each both ends of the surface of three groups of rotation end face bodies are closed with its conversion body fixing end face paste, per opposite with face equipped with several
Hole/slot, by the oil circuit connection in conversion body.Every group of two rotation end face bodies by pull rod axis connection, set inner cylinder and act on it by one end
Two end faces constitute pinch seal power, and axis makes support by built-in sliding axle.
2. the numerical control overflow valve of control system pressure is also placed in conversion body, Fig. 2 C-C sectional views are seen.
Servo motor 1 controls screw rod through gear 1, gear 2 and does left and right displacement of the lines, so as to pine/be pressed on bullet in valve pocket
Spring active force.The pressure of system is set to be set, and real-time, tunable.There is oil circuit to be led in valve pocket from working connection so that valve pocket one
End cone face external and internal pressure is equal;Set the active area that valve pocket adduction area is less than its tapering, the difference of active force be by
The spring pine that servo motor 1 controls/tight balances.
3. being set above conversion body, there are two identical energy conversion device I and II.
4. setting the check valve there are two different latus rectums and Opening pressure in conversion body, reference numeral in Fig. 3 B-B sectional views is seen
9,10.Effect be for become can device reset pressure is provided, meanwhile, also have β in conversion body1、β2、β3、β4This four check valves, this
It is to ensure that internal pressure is arranged when switching as flow.
It is logical fuel tank inside right case 5. rotating end face body periphery (it is left and right to rotate end face body).
See Fig. 4 A-A sectional views;Fig. 6 D-D, E-E, F-F, G-G sectional view.
Rotate D-D (top) sectional view on an end face body left side 3Hole/slot leads to fuel tank.
Rotate G-G (top) sectional view on the end face body right side 3The logical oil of hole/slot
Case.
Rotate all trapezoidal square hole G-G (middle part) section views on the end face body right side 2 Logical fuel tank.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. all kidney slots are rotated on an end face left side 2 Rotation
Kidney slot on the end face right side 3Rotate kidney slot on an end face left side 3Rotate all kidney slots on the end face right side 1It rotates on an end face left side 1 and owns
Kidney slotStructure type be all slot form as shown in X-X sectional views (see Fig. 6).
These slots on end face that the hole system that every conversion body is fixed on end face is rotated are covered, that is, are linked up or logical
Fuel tank.The communication of the communication of Kong Yukong i.e. on conversion body or hole and fuel tank be by rotating disc hole or arc groove reach its phase
It answers and realizes when position.
The operation principle of system:
Main motor -- oil pump feed enters o through p mouthfuls (see Fig. 3, Fig. 4), and r, t pass through q, s, u pipelines to k, n, m chambers, structure respectively
Pairs of three built-in oil cylinders build pressure, so that the end face on an end face body left side 1, a left side 2, a left side 3 is tightly attached on conversion body left side respectively, constitute close
Cover.So that its corresponding right side is tightly attached on conversion body right side by three pull rod shaft simultaneously, constitutes sealing surface, pressure
Force value is system pressure.Each oil cylinder active area ensures patch slightly larger than the sum of each hole slot effective active area on sealing surface
Clamp force is more than the hydraulic action between mating surface, and the servo motor of its driving is made only to need smaller torque;Its No. 35 part (see
Fig. 4) spring is for initial sealing force.Allow for k in this way, these three chambers of n, m to the effect force servo of its corresponding end surface body in
The pressure of system ensure that basicly stable to the active force of its corresponding end surface under system pressure variation.
In order to ensure the leakproofness of end face cooperation, then the flatness between its mating surface is required to be not less than 4 class precisions, slightly
Leakproofness between the mating surfaces of rugosity value≤0.1 μm is each oil circuit on/off relationship of composition system and establishes the premise of pressure.Turn
It is to rotate hole/slot on the body of end face by it to link up on certain position to change each hole/slot on each end face disk of body.It is not in the position to set
The plane that hole on fixed end face disk is just rotated end face body is closed.
Servo motor 1 (see Fig. 3) drives the straight-line displacement of No. 7 part-screw rods to compress or pull-off spring through a pair of of gear pair
Real-time control system pressure.Its essence is numerical control overflow valves.
Servo motor 2 (see Fig. 4) is through a pair of of gear pair driving pull rod shaft 1 (No. 33 parts), for switching hydraulic pressure executive item
The transposition of the direction of motion and each executive item.
Servo motor 3 (see Fig. 4) is distributed through a pair of of gear pair driving pull rod shaft 2 (No. 28 parts) for oil circuit.
Servo motor 4 (see Fig. 4) subtracts stream/flow increasing through a pair of of gear pair driving pull rod shaft 3 (No. 20 parts), for controlling supercharging
The switching of decompression.
Fig. 5 is energy transition device.
According to P=F/A and Q=VA (P- pressure, kgf/cm;F- active forces, kgf;A- active areas, cm2;Q- flows,
ml/s;V- becomes the movement velocity of energy piston, cm under Q flows2/s).Using I group as research object, enableIf become can piston input pressure into
P1, output pressure P2, input flow rate Q1, output flow Q2。
One is pressurized/subtracts stream
When the fluid of pump output enters c chambers and a chambers by (1) and (4) mouth of I groups (see Fig. 5);It pushes and becomes energy piston 1 (39)
It moves upwards, then e chambers fluid is exported from (5) mouth.This process be pressurized/subtract one of stream mode:
1. the variation of input/output end pressure:By F1=P1A3And F2=P2A1, because becoming the active force phase at energy piston both ends
Deng i.e. F1=F2, ∴ P1A3=P2A1, enable∴P2=NP1, i.e. the pressure of output end is N times namely two of input terminal
The effective area ratio at end.
2. the variation of input/output terminal flow:Become energy piston I in Q1With V under effect1Speed moves upwards, i.e. V1=Q1/
A3, while V1=Q2/A1, ∴It enables∴Q2=Q1/ N, the i.e. flow of output end are 1/N times of input terminal,
Namely the inverse ratio of both ends effective area.
When the fluid of pump output enters c chambers by (1) mouth of I groups, push and become energy piston 1 and move upwards, then e chambers fluid from
(5) mouth exports, a chamber postal communication casees.This process is that supercharging/fuel tank subtracts the two of stream mode:
1. the variation of input/output end pressure:
By F '1=P1A2And F '2=P '2A1, because the active force for becoming energy piston both ends is equal, i.e. F '1=F '2, ∴ P1A2=
P’2A1, enable∴P’2=N ' P1。
2. the variation of input/output terminal flow:Similarly V '1=Q1/A2, while V '1=Q '2/A1, ∴It enables∴Q’2=Q1/N’。
When the fluid of pump output enters a chambers by (4) mouth of I groups, push and become energy piston I and move upwards, then e chambers fluid from
(5) mouth exports, c chamber copper fuel tanks.This process is to be pressurized/subtract the three of stream mode:
1. the variation of input/output end pressure:By F "1=P1A4And F "2=P "2A1, because becoming the effect at energy piston both ends
Power is equal, i.e. F "1=F "2, ∴ P1A4=P "2A1, enable∴P”2=N " P1。
2. the variation of input/output terminal flow:Similarly V "1=Q1/A4, while V "1=Q1/A4, ∴It enables∴Q”2=Q1/N”。
Two flow increasings/decompression
Using I group as research object, when the fluid of pump output enters e chambers by (5) mouth of I groups;Push become can piston I (39) to
Lower movement, then c chambers and a chambers fluid are exported from (1) mouth and (5).This process is one of flow increasing/pressure reducing mode:
1. the variation of input/output end pressure:If fluid acts on A1On active force be f1, act on A2On effect
Power is f2, by f1=P1A1And f2=P2A3, because the active force for becoming energy piston both ends is equal, i.e. f1=f2, ∴ P1A1=P2A3, enable∴P2=nP1, i.e. the pressure of output end is the effective area ratio at n times of input terminal namely both ends.
2. the variation of input/output terminal flow:Become energy piston I in q1With V under effect1Speed moves upwards, i.e. V1=q1/
A1, while V1=q2/A3, ∴It enables∴q2=q1/ n, the i.e. flow of output end are 1/n times of input terminal,
Namely the inverse ratio of both ends effective area.
When the fluid of pump output enters e chambers by I group (5) mouth;Push become can piston I move downward, then c chambers fluid from
(1) mouth exports, and a chambers lead to fuel tank.This process is the two of flow increasing/pressure reducing mode:
1. the variation of input/output end pressure:By f1=P1A1And f '2=P '2A2, because becoming the active force at energy piston both ends
It is equal, i.e. f1=f '2, ∴ P1A1=P '2A2, enable∴P’2=n ' P1, i.e. the pressure of output end is the n ' times of input terminal,
Namely the effective area ratio at both ends.
2. the variation of input/output terminal flow:Become energy piston I in q1With V under effect1Speed moves upwards, i.e. V1=q1/
A1, while V '1=q '2/A2, ∴It enables∴q’2=q1/ n ', the i.e. flow of output end are the 1/ of input terminal
The inverse ratio of n ' times namely both ends effective area.When the fluid of pump output enters e chambers by (5) mouth of I groups;Push become can piston I to
Lower movement, then a chambers fluid exported from (4) mouth, c chambers lead to fuel tank.This process is the three of flow increasing/pressure reducing mode:
1. the variation of input/output end pressure:By f "1=P1A1And f "2=P "2A4, because becoming the effect at energy piston both ends
Power is equal, i.e. f "1=f "2, ∴ P1A1=P "2A4, enable∴P”2=n " P1, i.e. the pressure of output end is input terminal
The effective area ratio at n " times namely both ends.
2. the variation of input/output terminal flow:Become energy piston I in q1With V under effect1Speed moves upwards, i.e. V1=q1/
A1, while V '1=q "2/A4, ∴It enables∴q”2=q1/ n ", the i.e. flow of output end are input terminal
The inverse ratio of 1/n " times namely both ends effective area.
In conclusion its input/output of both ends for becoming energy device is different by the difference of both ends active area.Its variable quantity
It is determined by both ends effective area ratio.The raising of its output pressure is synchronous with the reduction of output flow, that is, is pressed when exporting
Its output flow just reduces N times while power improves N times.Otherwise the increase of its output flow is the reduction with output pressure
Synchronous.It inputs constant with the gross energy of output.
To reduce overall structure size, it is limited to become the stroke of energy piston.So become to fill in and can be moved to the limit quickly
Position, output quantity stopped.Therefore two are needed to become energy device --- Ι and II:When become can piston I work will at the end of,
Become energy piston I I to have been started up;Become energy piston I immediately to start to reset.When become can piston I I work will at the end of, becoming can piston I
It has been started up.Two such becomes energy piston alternately, and continuous, unlimited output -- flow can be provided for hydraulic pressure executive item
With pressure.
Operation principle and the course of work are as follows:
It (to state and understanding conveniently, explains and serial number only is marked to the hole slot to work in the figure when each figure;Sorry effect
Hole slot do not mark serial number.Each disc is fixed end face disk, it is each rotate end face body with the coaxial covering of the assembling form of Fig. 4 its
On, the hole/slot rotated on the body of end face is represented by dashed line.Simultaneously express do not indicated on fixed end face disk hole slot serial number in the figure work
In being sealed or halted state under condition.)
This system point four kinds of operating modes and transfer process under full flow state:
One, fast feed patterns
The transfer process of each operating modes of two,
Three, work feed patterns
Four, are pumped without control device, directly act on master cylinder pattern
Five, pumping actions are in auxiliary cylinder pattern
There are three types of working forms for one fast feed pattern:If Fig. 8 is one of working forms;Figure 14 is the two of working forms;
Figure 15 is the three of working forms.One of working forms with Fig. 8 are that object is stated:The servo motor 2 under this working forms
With servo motor 4 position for rotating 3/ right side 3 of 1/ right side 1 of an end face body left side and a rotation end face body left side is locked in motionless on the positions Fig. 8, watched
Take motor 3 then left 2/ right side 2 of Driving plane body with certain rotational speed.
When turning to the positions Fig. 8, related work oil circuit state is 1-1:Shown in Fig. 8 arrows, i.e., the oil come from pump (is pressed
From L mouthfuls enter) through the ducts the t ducts-u-u ' (see Fig. 3) extremely- 130 hole of slot --Press shown in arrow-hole 93- slotsHole 92, such as arrow
It is shown to be moved downward up to (6) mouth-into f chambers-promotion change energy piston I I;Its output divides two-way to export --
V is shown in Fig. 4-hole 109- slotsHole 108 to master cylinder left chamber-promotion oil cylinder moves right-and oil return-is by arrow shown pores 142- slotsHole 143- hydraulic motors-hole 134- slotsHole 135- check valve 1- fuel tanks.Become energy piston I I while moving downward,
The volume of g chambers is increasing in reduction and the volume of i chambers, i.e. g chambers are in oil extraction, and i chambers are in repairing:G chambers (oil extraction)-(8)-hole 72- slotsHole 73--- fuel tank.I chambers (repairing)-slot(the logical oil of the slot
Case)-hole 90-(9)-i chambers.The change energy piston I of this position is in into stationary state.
1-2. when turning to the positions Fig. 9, the movement for becoming energy piston II continues as shown in Figure 8.That is the work of its each oil circuit
State is the same as above-mentioned.
As shown in figure 9, the slot on an end face body left side 2The hole 25 being secured on face is linked up, and arrow is pressed in the oil return-of master cylinder
Head shown pores 142- slotsHole 143- hydraulic motors-hole 134- slotsHole 136- presses shown in arrow-hole 25- slotsHole
35- presses shown in arrow-hole 76- slots77- (3) mouths in hole push change energy piston I to move upwards and are allowed to reset to d chambers.(become
The required pressure of energy piston reset is less than the Opening pressure of check valve 1;It is completed when resetting, master cylinder return pressure improves, by hole
135-- open check valves 1, fluid oil return box).The action state of this time-varying energy piston I is:
The change energy piston II of this position is in work on, and becomes energy piston I as homing action.
1-3. becomes energy piston II and is worked at the same time with energy piston I is become when turning to the positions Figure 10.
The working forms for becoming energy piston II are constant, become energy piston I and become the working forms of energy piston II:
SlotHole 108- master cylinders left chamber-promotion oil cylinder moves right-and oil return-is by arrow shown pores 142- slots-
Hole 143- is pressed shown in arrow to-hydraulic motor-hole 134- slotsHole 135- check valve 1- fuel tanks.
D chambers fluid (oil extraction)-(3) mouth -- hole 77- slotsThe hole holes 76- 34- slotsHole 33- fuel tanks.B chambers fluid (is mended
Oil):Fuel tank-slotHole 96- (2) mouth-b chambers.G chambers fluid (oil extraction)-(8)-hole 72- slotsThe hole holes 73- 28- slotsHole
29- fuel tanks.I chambers fluid (repairing):Fuel tank-slotHole 90- (9)-i chambers.The change energy piston I and change for being in this position can pistons
II works at the same time, but the operating rate for becoming energy piston II slows down and will stop.
1-4. Figure 11:When turning to the positions Figure 11, becomes energy piston II and be stopped.Become energy piston I to work on, it is each
The working condition of oil circuit is identical as the statement of 1-3.
1-5. Figure 12:When turning to the positions Figure 12, becomes energy piston I and work on, the working condition and 1-3 of each oil circuit
Statement it is identical.Become energy piston II as reseting procedure:As shown in figure 12, the slot on an end face body left side 2It has linked up it and has fixed end face
On 25/ slot of hole and hole 26;Its oil circuit is:Master cylinder oil return-hole 142- slotsHole 143- hydraulic motors-hole 134- slots-
Hole 136- presses shown in arrow-hole 25- slotsHole 26- presses shown in arrow-hole 73- slotsHole 72- (8) mouth is pushed to-g chambers
Become energy piston I I to move upwards, that is, is allowed to reset.(the required pressure for becoming energy piston reset is less than the Opening pressure of check valve 1;When
It resets and completes, master cylinder return pressure improves, and fluid is through slot135 open check valve 1 of hole, fluid oil return box).
I chambers (oil extraction)-(9) mouth-hole 90- slotsFuel tank.The change energy piston I for being in this position works on, and change can live
Plug II is reseting procedure.
1-6. Figure 13:When turning to the positions Figure 13, becomes energy piston I and work on, the working condition and 1-4 of each oil circuit
Statement it is identical.The reseting procedure for becoming energy piston II has been completed.It is back when servo motor 3 continues 2/ right side 2 of a Driving plane body left side
Fig. 8 states are arrived again, so recycle the continuous fast feed pattern of composition system.
Master cylinder is quickly retracted:See Figure 19, the position that servo motor 4 locks left 3/ right side 3 of end face body is constant, such as Fig. 8, servo
The still continuous work of motor 3.And left 1/ right side 1 of 2 Driving plane body of servo motor is locked in the positions Figure 19.The then holes fluid-V- 109-
SlotHole 110- master cylinders right chamber-promotion oil cylinder moves downward-oil return-hole 116- slotsHole 117- hydraulic motors-hole
134- slotsHole 135- check valve 1- fuel tanks.
Two summaries (see Figure 14) of fast feed pattern-working forms.
Servo motor 2, servo motor 4 lock position such as Figure 14 of respective end face body, the still continuous work of servo motor 3.By
Diagram becomes energy piston I I and is worked at the same time with energy piston I is become:
Hole 108- master cylinders left chamber-promotion oil cylinder moves right-and oil return-is by arrow shown pores 142- slotsHole 143-
It presses shown in arrow to-hydraulic motor-hole 134- slotsHole 135- check valve 1- fuel tanks.
D chambers fluid (oil extraction)-(3) mouth -- hole 77- slotsThe hole holes 76- 34- slotsHole 33- fuel tanks.B chambers fluid (is mended
Oil):Fuel tank-slotHole 96- (2) mouth-b chambers.G chambers fluid (oil extraction)-(8)-hole 72- slotsThe hole holes 73- 28- slotsHole
29- fuel tanks.I chambers fluid (repairing):Fuel tank-slotHole 90- (9) mouth-i chambers.
Three summaries (see Figure 15) of fast feed pattern-working forms.
Servo motor 2, servo motor 4 lock position such as Figure 15 of respective end face body, the still continuous work of servo motor 3.By
Diagram becomes energy piston II and is worked at the same time with energy piston I is become.
Hole 108- master cylinders left chamber-promotion oil cylinder moves right-and oil return-is by arrow shown pores 142- slotsHole 143-
It presses shown in arrow to-hydraulic motor-hole 134- slotsHole 135- check valve 1- fuel tanks.
D chambers fluid (oil extraction)-(3) mouth -- hole 77- slotsThe hole holes 76- 34- slotsHole 33- fuel tanks.B chambers fluid (is mended
Oil):Fuel tank-slotHole 96- (2) mouth-b chambers.G chambers fluid (oil extraction)-(8)-hole 72- slotsThe hole holes 73- 28- slotsHole
29- fuel tanks.I chambers fluid (repairing):Fuel tank-slotHole 90- (9) mouth-i chambers.
Transfer process between each operating modes of two,
It can be converted online between three kinds of working forms of fast feed pattern:
2-1. fast feeds working forms one are converted to working forms two:
See Figure 14 a:Servo motor 2, servo motor 4 rotate position such as Figure 14 a of respective end face body, and servo motor 3 still connects
Continuous work.
SlotHole 108- master cylinders left chamber-promotion oil cylinder moves right-and oil return-is by arrow shown pores 142- slots-
Hole 143- is pressed shown in arrow to-hydraulic motor-hole 134- slotsHole 135- check valve 1- fuel tanks.
D chambers fluid (oil extraction)-(3) mouth -- hole 77- slotsThe hole holes 76- 34- slotsHole 33- fuel tanks.B chambers fluid (is mended
Oil):Fuel tank-slotHole 96- (2) mouth-b chambers.G chambers fluid (oil extraction)-(8)-hole 72- slotsThe hole holes 73- 28- slotsHole
29- fuel tanks.I chambers fluid (repairing):Fuel tank-slotHole 90- (9) mouth-i chambers.
Check valve β in figure4/β3Opening pressure be equal to c chambers/h chambers operating pressure.Servo motor 4 is rotated further to Figure 14
Position, this speed conversion process are completed.System is operated in the state of working forms two.
2-2. fast feeds working forms one are converted to working forms three:
See Figure 15 a:Servo motor 2, servo motor 4 rotate position such as Figure 15 a of respective end face body, and servo motor 3 still connects
Continuous work.Its course of work is similar to the above, and only the rotation direction of servo motor 4 is contrary to the above.When servo motor 4 rotates
To the positions Figure 15, this speed conversion process is completed.System is operated in the state of working forms three.
2-3. fast feeds working forms three are converted to the process that pump directly drives main operating cylinder:
See Figure 16:Servo motor 2, servo motor 4 rotate position such as Figure 15 a of respective end face body, and servo motor 3 is still continuous
Work.Its course of work:
Hole 108- master cylinders left chamber-promotion oil cylinder moves right-and oil return-is by arrow shown pores 142- slotsHole 143-
It presses shown in arrow to-hydraulic motor-hole 134- slotsHole 135- check valve 1- fuel tanks.
D chambers fluid (oil extraction)-(3) mouth -- hole 77- slotsThe hole holes 76- 34- slotsHole 33- fuel tanks.B chambers fluid (is mended
Oil):Fuel tank-slotHole 96- (2) mouth-b chambers.G chambers fluid (oil extraction)-(8)-hole 72- slotsThe hole holes 73- 28- slotsHole
29- fuel tanks.I chambers fluid (repairing):Fuel tank-slotHole 90- (9) mouth-i chambers.
When servo motor 2 turns to the positions Figure 17, then system directly drives the state of main operating cylinder in pump, at this time
Conversion equipment does not work.
2-4. pumps directly drive the process that main operating cylinder is converted to work feed pattern:
See Figure 18:Servo motor 2, servo motor 4 rotate position such as Figure 18 of respective end face body, and servo motor 3 is still continuous
Work.Its course of work:
Press arrow shown pores 142- slotsHole 143- is pressed shown in arrow to-hydraulic motor-hole 137- slotsHole 135-
Check valve 1- fuel tanks.
D chambers fluid (repairing):Fuel tank-slotHole 89- (3) mouth-d chambers.B chambers fluid (oil extraction):(2) mouth-presses arrow institute
Show-hole 79- slotsThe hole holes 78- 34- slotsHole 33- fuel tanks.G chambers fluid (repairing):Fuel tank-slotHole 95- (8) mouth-g
Chamber.I chambers fluid (oil extraction):(9) mouth-presses shown in arrow-hole 75- slotsThe hole holes 74- 28- slotsHole 29- fuel tanks.
When servo motor 2 turns to the positions Figure 22 then system i.e. in work feed state.
By being learnt in above-mentioned narration:It is by moment when system is converted to work feed pattern by fast feed pattern
Pump directly drives main operating cylinder and carrys out transition.This mode keeps winner's operating cylinder not parking from a working mode change
For another operating mode, hydraulic shock is effectively prevented.
There are three types of working forms for three, work feeds patterns-:If Figure 20 is one of working forms;Figure 26 be working forms it
Two;Figure 27 is the three of working forms.One of working forms with Figure 20 are that object is stated:
Servo motor 2 will rotate 1/ right side 1 of an end face body left side and a rotation end face body left side 3/ with servo motor 4 under this working forms
The position on the right side 3 be locked in it is motionless on 17 positions of diagram, servo motor 3 then left 2/ right side 2 of Driving plane body with certain rotational speed.
When turning to the positions Figure 20, the state of related work oil circuit is 3-1.:The oil come from pump (presses Fig. 8 arrows institute
Show, i.e., enter from L mouthfuls) through the ducts the t ducts-u (see Fig. 3) to slot- 132 holes --- --- --- --
Push oil cylinder move right-oil return-is by arrow shown pores 142- slotsHole 143- hydraulic motors-hole 137- slotsHole 138- check valve 2- fuel tanks.
Become can the volumes of g chambers while moving upwards of piston II reducing in the volume of increase and i chambers, i.e., g chambers are being mended
Oil, i chambers are in oil extraction.G chambers:Fuel tank-slotHole 95- (8) mouth-g chambers.I chambers fluid-(9) mouth-hole 74- slotsHole 32- slotsHole 31- fuel tanks.The change energy piston I of this position is in into stationary state.For 3-2. when turning to the positions Figure 21, becoming can piston
II movement continues as shown in figure 20.I.e. the working condition of its each oil circuit is the same as above-mentioned.As shown in figure 21, the slot on an end face body left side 2The hole 25 being secured on face is linked up, and arrow shown pores 142- slots are pressed in the oil return-of master cylinderHole 143- hydraulic motors-
Hole 134- slotsHole 136- presses shown in arrow-hole 25- slotsHole 35- presses shown in arrow-hole 76- slotsHole 77- (3) mouth
To d chambers, pushes change energy piston I to move upwards and be allowed to reset.(become required pressure the opening less than check valve 1 of energy piston reset
Open pressure;It is completed when resetting, master cylinder return pressure improves, by hole 135-- open check valves 1, fluid oil return box).
The change energy piston II of this position is in work on, and becomes energy piston I as homing action.3-3., which works as, turns to Figure 22
When position, becomes energy piston II and worked at the same time with energy piston I is become.The working forms for becoming energy piston II are constant, become energy piston I and become energy
The working forms of piston II:
Press shown in arrow-hole 105- slotsHole 104 to master cylinder left chamber-promotion oil cylinder moves right-and oil return-is by arrow
Shown pores 142- slotsHole 143- hydraulic motors-hole 137- slotsHole 138- check valve 2- fuel tanks.
D chambers fluid (repairing):Fuel tank-slotHole 89- (3) mouth-d chambers.B chambers fluid (oil extraction):(2) mouth-presses arrow institute
Show-hole 79- slotsThe hole holes 78- 34- slotsHole 33- fuel tanks.G chambers fluid (repairing):Fuel tank-slotHole 95- (8) mouth-g
Chamber.I chambers fluid (oil extraction):(9) mouth-presses shown in arrow-hole 75- slotsThe hole holes 74- 28- slotsHole 29- fuel tanks.It is in
The change energy piston I of this position is worked at the same time with energy piston II is become, but the operating rate for becoming energy piston II slows down and will stop.
3-4. becomes energy piston II and is stopped when turning to the positions Figure 23.Become energy piston I to work on, each oil circuit
Working condition it is identical as the statement of 2-3.
3-5. becomes energy piston I and works on when turning to the positions Figure 24, the working condition of each oil circuit and the table of 2-3
It states identical.Become energy piston II as reseting procedure:As shown in figure 24, the slot on an end face body left side 2The hole on its stationary plane is linked up
25/ slot and hole 26;Its oil circuit is:Master cylinder oil return-hole 142- slotsHole 143- hydraulic motors-hole 137- slotsHole 136/
25/ slot of the holes 139-Hole 26- presses shown in arrow-hole 74- slots75- (9) mouths in hole push to i chambers and become energy piston II downwards
Movement is allowed to reset.(the required pressure for becoming energy piston reset is less than the Opening pressure of check valve 2;It is completed when resetting, master cylinder
Return pressure improves, and fluid is through slot138 open check valve 2 of hole, fluid oil return box).
The change energy piston I for being in this position works on, and becomes energy piston II as reseting procedure.
3-6. becomes energy piston I and works on when turning to the positions Figure 25, and working condition and the 2-4 of each oil circuit are stated
It is identical.
Figure 20 states are returned to when servo motor 3 continues 2/ right side 2 of a Driving plane body left side, so recycle the company of composition system
Continuous work feed pattern.
Master cylinder work is retracted:See Figure 28, the position that servo motor 4 locks left 3/ right side 3 of end face body is constant, such as Figure 20.It watches
Take the still continuous work of motor 3.And left 1/ right side 1 of 2 Driving plane body of servo motor is locked in the positions Figure 28, then by become can device I/
II fluid to come is to hole 114- slotsHole 115- master cylinders rod chamber-promotion oil cylinder moves downward-oil return-hole 144- slotsHole 143- hydraulic motors-hole 137/140- slotsHole 138- check valve 1- fuel tanks.
Two summaries of work feed pattern-working forms, are shown in Figure 26
Servo motor 2, servo motor 4 lock position such as Figure 26 of respective end face body, the still continuous work of servo motor 3.By
Diagram becomes energy piston II and does not work, and becomes energy piston I and works.
Three summaries of work feed pattern-working forms, are shown in Figure 27
Servo motor 2, servo motor 4 lock position such as Figure 27 of respective end face body, the still continuous work of servo motor 3.By
Diagram becomes energy piston II and does not work, and becomes energy piston I and works.
Pump directly drives master cylinder:See Figure 29/Figure 30
I and II is all not involved in work during this, i.e. servo motor 3, servo motor 4 does not work, and servo motor 2 is by end
Body left 1/ right side 1 in face is locked in the positions Figure 29, that is, is main operating cylinder direct drive mode.Its oil circuit:Pump oil is by L mouthfuls to hole 112-
SlotHole 113-- is pressed shown in arrow to master cylinder left chamber, and master cylinder is pushed to move right;Its right chamber fluid is to hole 142- slotsHole 143- hydraulic motors-hole 140- slotsHole 141- check valve 1- fuel tanks.
Master cylinder is retracted:Body left 1/ right side 1 in end face is locked in the positions Figure 30 by servo motor 2, and as master cylinder retracts pattern.
Its oil circuit:Pump oil is by L mouthfuls to hole 112- slotsHole 111- is pressed shown in arrow to main oily right chamber, it is pushed to move downward-left chamber
Fluid is to hole 116- slotsHole 117- hydraulic motors-hole 140-- slotsHole 141- check valve 1- fuel tanks.
Example:180 tons of horizontal hydraulic machines are used at present
1. pump:40YCY14-1B, pressure compensation axial plunger pump;
2. motor:Y160M-4,11KW;
3. liquid maximum working pressure:25Mpa;
4. main operating cylinder:Φ 370 (outer diameter) × Φ 300 (internal diameter) × Φ 280 (piston rod diameter), stroke 800, weight
1300kg;
5. two fast feed plunger cylinders:Φ 110 (outer diameter) × Φ 85 (internal diameter) × Φ 80 (plunger rod diameter), stroke
800;Main operating cylinder can get the fast forward speed of 90mm/s.
6. recharging oil device when valve group and main operating cylinder fast feed;
7. volume of fuel tank:600L;
8. main operating cylinder output:
It is then with the following changes using this system:1,2, item is constant, and 3 pump to liquid highests between energy conversion device use
Pressure is constant;5,6 cancellations.
Take D1=56, D2=120, D3=75, D4=40, see Fig. 5.
4. main operating cylinder:Φ 270 (outer diameter) × Φ 150 (internal diameter) × Φ 100 (piston rod diameter), stroke 800, weight
450kg;
7. volume of fuel tank:120L;
8. main operating cylinder output:
Claims (7)
1. a kind of numerical control hydraulic flexiblesystem, including master cylinder and the babinet that is made of left box body (11), right case (31),
Be characterized in, be additionally provided with the door oil piping system being placed in babinet, the identical energy conversion device I of two be placed in above babinet and
II, energy conversion device subtract stream/flow increasing decompression for being pressurized, and the door oil piping system includes input/output mechanism, oil circuit distribution
Mechanism, exchange mechanism;
The input/output mechanism includes servo motor II (13), pull rod shaft I (33), the fixed conversion body I for having circular end face
Number position (32), with the circular end face body left side I (34) of No. I position both ends of the surface palette of conversion body and the end face body right side I (30), the end
The left side on a face body left side I is equipped with built-in oil cylinder and piston I (36), and pull rod shaft I sequentially passes through piston I, an end face body left side I, conversion body I
Number position, the end face body right side I axle center connect together;The right end of the pull rod shaft I passes through sliding bearing (29), trundle
(27) it is connect with the end face body right side I, the left end of pull rod shaft I is equipped with end cap gear I (37), and the axis connection of servo motor II has gear III
(12);
The both ends of the surface of No. I position of the conversion body are respectively equipped with several oil inlets or return the hole of oil, end face, the end on an end face body left side I
The end face on the face body right side I is respectively equipped with several and No. I position of conversion body the matched hole of end-face hole, slot;Servo motor II is for cutting
The transposition of the direction of motion and each hydraulic pressure executive item of hydraulic pressure executive item is changed, servo motor II drives pull rod shaft I through a pair of of gear pair
So that an end face body left side I, the end face body right side I is rotated, to make in the end-face hole on an end face body left side I, slot any one or more selectively
With any one or more hole unicom of No. I position left end of conversion body, make any one or more in the end-face hole on the end face body right side I, slot
Selectively with any one or more hole unicom of No. I position right end of conversion body;
The oil circuit distributor gear includes servo motor III (15), pull rod shaft II (28), the fixed conversion body for having circular end face
The circular end face body left side II (14) and the end face body right side II (26) of No. II position and No. II position both ends of the surface palette of conversion body, it is described
The left side on an end face body left side II be equipped with built-in oil cylinder and piston II (18), pull rod shaft II sequentially pass through piston II, an end face body left side II,
No. II position of conversion body, the end face body right side II axle center connect together;The right end of the pull rod shaft II passes through sliding bearing, biography
Dynamic pin is connect with the end face body right side II, and the left end of pull rod shaft II is equipped with end cap gear II (16), and the axis connection of servo motor III is with teeth
Take turns IV (17);
The both ends of the surface of No. II position of the conversion body are respectively equipped with several oil inlets or return the hole of oil, the end face on an end face body left side II,
The end face on the end face body right side II is respectively equipped with several and No. II position of conversion body the matched hole of end-face hole, slot;Servo motor III is used
It being distributed in oil circuit, servo motor III makes an end face body left side II, the end face body right side II rotate through a pair of of gear pair driving pull rod shaft II, to
Make in the end-face hole on an end face body left side II, slot any one or more selectively with either one or two of No. II position left end of conversion body or more
A hole unicom, make in the end-face hole on the end face body right side II, slot any one or more selectively with No. II position right end of conversion body
Any one or more hole unicom;
The exchange mechanism includes servo motor IV (19), pull rod shaft III (20), the fixed conversion body III for having circular end face
The circular end face body left side III (24) and the end face body right side III (25) of position and No. III position both ends of the surface palette of conversion body, the end face
The left side on a body left side III is equipped with built-in oil cylinder and piston III (23), and pull rod shaft III sequentially passes through piston III, an end face body left side III, conversion
No. III position of body, the end face body right side III axle center connect together;The right end of the pull rod shaft III passes through sliding bearing, trundle
It is connect with the end face body right side III, the left end of pull rod shaft III is equipped with end cap gear III (22), and the axis connection of servo motor IV has gear V
(21);
The both ends of the surface of No. III position of the conversion body are respectively equipped with several oil inlets or return the hole of oil, the end face on an end face body left side III,
The end face on the end face body right side III is respectively equipped with several and No. III position of conversion body the matched hole of end-face hole, slot;Servo motor IV is used
Subtract the switching of stream/flow increasing decompression in control supercharging, servo motor IV through a pair of of gear pair driving pull rod shaft III make an end face body left side III,
The end face body right side III rotates, to make in the end-face hole on an end face body left side III, slot any one or more selectively with conversion body III
Any one or more hole unicom of number position left end, make in the end-face hole on the end face body right side III, slot any one or more selectively
With any one or more hole unicom of No. III position right end of conversion body;
Under the driving of servo motor II, III, IV, any one or more in control input/output mechanism hole, slot and oil inlet L
Mouthful unicom, any one or more in control input/output mechanism hole, slot are with any of oil circuit distributor gear hole, slot or more
A unicom controls any one or more in oil circuit distributor gear hole, slot and any one or more connection in exchange mechanism hole, slot
Logical, it is dynamic to finally constitute each oil circuit for any one or more in control exchange mechanism hole, slot and energy conversion device unicom
On/off logical relation, to realize that hydraulic pressure executive item output parameter reaches the state of design.
2. numerical control hydraulic flexiblesystem according to claim 1, characterized in that the energy conversion device I includes becoming energy
Cylinder I (40) becomes energy piston I (39) and guide rod I (38), and I middle part of guide rod is equipped with cylindrical protrusions, and I lower part of guide rod is equipped with
End cap (45), cavity can be equipped between No. III position of cylinder I and conversion body by becoming;The bottom of guide rod I is installed on conversion by fixed pin
No. III position of body becomes energy piston I and is installed in the cavity for becoming energy cylinder I, and guide rod I is inserted into the cavity for becoming I axle center of energy piston, wherein
Cavity on the upside of guide rod I is d chambers, and the cavity of I downside of guide rod is b chambers, and end cap is connect with energy I bottom bolts of piston are become;
E chambers can be equipped between I top of cavity top and change energy piston of cylinder I by becoming, and e chambers can be with exchange mechanism unicom by channel;
I center of guide rod has hole to lead to air, and No. III position of conversion body, guide rod I and I bottom of change energy piston constitute a chambers, and a chambers pass through channel
It can be with exchange mechanism unicom;The structure of energy conversion device II is identical as the structure of energy conversion device I;Two energy exchange dresses
Alternation is set, continuous, unlimited flow and pressure are provided for hydraulic pressure executive item.
3. numerical control hydraulic flexiblesystem according to claim 1, characterized in that axial respectively in pull rod shaft III, II, I to set
There are pipeline q, s, u, pipeline q, s, u to be communicated respectively with entrance o, r, t, between an end face body left side III, II, I and corresponding piston respectively
Equipped with k, n, m chamber, the provided hydraulic oil of pump of main motor driving enters o, r, t entrance through p mouthfuls, then passes through q, s, u pipeline respectively
To k, n, m chamber, composition builds pressure to three built-in oil cylinders, the end face on three end faces body left side is made to be tightly attached to corresponding conversion body respectively
On left side, sealing surface is constituted;Its corresponding end face body right side is respectively set to be tightly attached to the right end of conversion body by three pull rod shaft simultaneously
On face, sealing surface is constituted.
4. numerical control hydraulic flexiblesystem according to claim 1, characterized in that be additionally provided with by hydraulic motor (1) and coding
The on-line checking amount system that device (3) combination is constituted detects movement velocity and the position of executive item and is controlled in real time.
5. numerical control hydraulic flexiblesystem according to claim 1, characterized in that the numerical control for being additionally provided with control system pressure is overflow
Valve is flowed, numerical control overflow valve includes servo motor I (4), gear I (5), gear II (6), screw rod (7), valve pocket (8), by servo motor
I controls screw rod through gear I, gear II does left and right straight-line displacement, with compression or pull-off spring real-time control system pressure.
6. numerical control hydraulic flexiblesystem according to claim 1 or 2, characterized in that be equipped with two in the door oil piping system
The check valve of a difference latus rectum and Opening pressure provides pressure for energy conversion device reset;Meanwhile there is β in conversion body1、
β2、β3、β4This four check valves ensure internal pressure setting when switching as flow.
7. numerical control hydraulic flexiblesystem according to claim 1, characterized in that be additionally provided with 2 auxiliary cylinders.
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CN201611059111.5A CN106593972B (en) | 2016-11-25 | 2016-11-25 | Numerical control hydraulic flexiblesystem |
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CN106593972B true CN106593972B (en) | 2018-11-09 |
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CN2416265Y (en) * | 2000-04-26 | 2001-01-24 | 李世六 | Cylindrical and end supply oil multistage and stageless regulating speed hydraulic motor or hydraulic variable pump |
CN102022391B (en) * | 2010-12-20 | 2013-04-24 | 扬州瘦西湖仪表有限公司 | Digital hydraulic control system selectively controlling multiple operating cylinders |
JP2014227953A (en) * | 2013-05-23 | 2014-12-08 | 住友重機械工業株式会社 | Hydraulic transformer and control method therefor |
CN104373406B (en) * | 2014-12-10 | 2016-04-27 | 重庆红江机械有限责任公司 | A kind of control valve of variable displacement pump |
CN105134475B (en) * | 2015-08-04 | 2017-07-21 | 安徽理工大学 | A kind of dual-sided drive shafts of balance-adjustable are to piston motor |
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