CN106590724A - Method for on-line repairing of manganese chromium spinel thin film of cracking furnace pipe - Google Patents

Method for on-line repairing of manganese chromium spinel thin film of cracking furnace pipe Download PDF

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CN106590724A
CN106590724A CN201510666254.1A CN201510666254A CN106590724A CN 106590724 A CN106590724 A CN 106590724A CN 201510666254 A CN201510666254 A CN 201510666254A CN 106590724 A CN106590724 A CN 106590724A
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gas
partial pressure
oxygen partial
low oxygen
cracking furnace
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CN106590724B (en
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郏景省
王国清
王红霞
王申祥
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Abstract

The invention relates to the field of on-line repairing of manganese chromium spinel thin films of cracking furnace pipes and discloses a method for on-line repairing of a manganese chromium spinel thin film of a cracking furnace pipe. The method includes the steps that after a cracking furnace stops burning, low oxygen partial pressure atmosphere gas is introduced into the cracking furnace for the heat treatment of the cracking furnace pipe for 5-100 hours, wherein the temperature of an inlet of the cracking furnace filled with the low oxygen partial pressure atmosphere gas is 580-650 DEG C, the temperature of an outlet of the cracking furnace filled with the low oxygen partial pressure atmosphere gas is 750-1100 DEG C, and the low oxygen partial pressure atmosphere gas contains oxidizing gas and reducing gas. By the method and the technical scheme, the on-line repairing of the manganese chromium spinel thin film on the inner surface of the cracking furnace can be conducted, the service life of the cracking furnace is prolonged, and the anticoking ability of the manganese chromium spinel thin film is kept.

Description

A kind of online method for repairing cracking furnace pipe manganese picotite thin film
Technical field
The present invention relates to a kind of online method for repairing cracking furnace pipe manganese picotite thin film.
Background technology
Ethylene is one of most important basic material of petroleum chemical industry.The method of ethylene is produced at present to manage Based on formula stove cracking technique, worldwide it is widely applied.But in the production process of ethylene In unavoidable difficult problem be cracker under arms during coking and carburizing.In cracking process In coking boiler tube internal diameter can be made to diminish, tube drop increase, shorten pyrolysis furnace cycle of operation;Work as pipe When wall temperature reaches tolerance limit or pressure drop reaches to a certain degree, must blowing out carry out coke cleaning operation.In boiler tube Wall coking hinders being normally carried out for cracking reaction, affects yield of ethene, reduces production efficiency, and high temperature Easily promote boiler tube inwall carburizing down, cause furnace tube material performance to weaken.Exploitation novel anti-crack solution boiler tube knot Burnt technology, for developing rapidly with very big realistic meaning and economic worth for current petrochemical industry.
Existing suppression method for coke mainly has following several:(1) raw material and production process are controlled, is adopted The techniques such as hydrotreating, Aromatics Extractive Project, reduce arene content, improve hydrogen content;(2) ensureing heat-resisting The composition of alloy is improved on the premise of steel alloy high-temperature behavior, reducing can cause catalytic coking as far as possible The element such as Fe, Ni content;(3) boiler tube construction, augmentation of heat transfer are changed;(4) in cracking stock Middle addition coking inhibitor, but addition coking inhibitor can bring pollution to downstream product, and to second Alkene boiler tube has a certain degree of corrosion;(5) by plasma spraying, hot sputtering, high temperature sintering, gas phase The methods such as deposition, atmosphere process form one layer of mechanical property in boiler tube inner surface and thermal stability is all good Coating, reduces the directly contact of hydro carbons and boiler tube, reduces the catalysis activity of tube skin Fe, Ni, subtracts The coefficient of friction of little tube skin, sticking for effective slagging prevention precursor, can effectively reduce coking Produce.
Sinopec Beijing Research Institute of Chemical Industry and Chinese Petroleum Univ. close Make, processed by special atmosphere, in cracking furnace pipe inner surface manganese picotite thin film, Ke Yiyou are generated Effect reduces the coking of pyrolysis furnace, extends one times or so of pyrolysis furnace cycle of operation.But cracking furnace pipe ran In Cheng Zhong, particularly burning process, manganese picotite thin film can occur a small amount of carbonization and peeling, certainly will Reduce cracking furnace pipe and suppress coking behavior.But, above-mentioned technology is in the gas atmosphere for processing cracking furnace pipe Because hydrogen content is too high, thermal capacitance is less than normal, the cracking furnace pipe temperature that cracker can not be controlled very well, leads Cause directly process cracking furnace pipe on cracker, it is impossible to repair cracking furnace pipe.In addition, For the manganese picotite film separation region for how repairing cracking furnace pipe, document report is yet there are no.
The content of the invention
It is an object of the invention to provide a kind of online method for repairing cracking furnace pipe manganese picotite thin film, By the method for the present invention in cracker using multiple splitting with manganese picotite thin film Solution boiler tube is processed, and can be repaired because the manganese picotite thin film that multiple coking coke-burning cycle is caused is damaged Wound is peeled off.
To achieve these goals, the present invention provides a kind of online reparation cracking furnace pipe manganese picotite thin film Method, wherein, the method includes:After pyrolysis furnace charring terminates, hypoxia point is passed through in pyrolysis furnace Pressure atmosphere gas carry out heat treatment to cracking furnace pipe, wherein, in the cracking of the low oxygen partial pressure atmosphere gas Boiler tube inlet temperature is that the cracking furnace pipe outlet temperature of 580-650 DEG C and the low oxygen partial pressure atmosphere gas is Heat treatment 5-100 hours are carried out under conditions of 750-1100 DEG C, the low oxygen partial pressure atmosphere gas contain aerobic The property changed gas and reducibility gas.
By above-mentioned technical proposal, can be de- in cracking furnace pipe inner surface portion manganese picotite thin film online Domain of settling in an area regenerates manganese picotite thin film, and cover film comes off the catalysis such as region exposed Fe, Ni Coking active component, so as to repair the manganese picotite thin film of cracking furnace pipe inner surface, extends cracking furnace pipe Service life, keep manganese picotite thin film suppression coking ability.
Also, the cracking furnace pipe after method of the present invention online treatment can be used for various cracking stocks Cracking, including ethane, propane, Petroleum, hydrogenation tail oil, light diesel fuel and do below 500 DEG C The oil product such as mink cell focus.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Specific embodiment
The specific embodiment of the present invention is described in detail below.It should be appreciated that this place is retouched The specific embodiment stated is merely to illustrate and explains the present invention, is not limited to the present invention.
The method of the online reparation cracking furnace pipe manganese picotite thin film that the present invention is provided includes:In pyrolysis furnace After burning end, low oxygen partial pressure atmosphere gas are passed through in pyrolysis furnace carries out heat treatment to cracking furnace pipe, its In, it is 580-650 DEG C and the hypoxia in the cracking furnace pipe inlet temperature of the low oxygen partial pressure atmosphere gas The cracking furnace pipe outlet temperature of partial pressure atmosphere gas be 750-1100 DEG C under conditions of carry out heat treatment 5-100 Hour, the low oxygen partial pressure atmosphere gas are containing oxidizing gases and reducibility gas.
In the present invention, the cracking furnace pipe inlet temperature of the low oxygen partial pressure atmosphere gas refers to " hypoxia point Pressure atmosphere gas are passed into temperature during cracking furnace pipe ";Equally, the low oxygen partial pressure atmosphere gas split Solution coil outlet temperature is referred to " low oxygen partial pressure atmosphere gas leave temperature during cracking furnace pipe ".
According to the present invention, from the manganese picotite thin film for preferably repairing cracking furnace pipe inner surface online, prolong The aspect of the service life of long cracking furnace pipe to be considering, it is preferable that the low oxygen partial pressure atmosphere gas split Solution boiler tube inlet temperature is 600-620 DEG C, more preferably 600 DEG C.
Equally, from the manganese picotite thin film for preferably repairing cracking furnace pipe inner surface online, cracking is extended The aspect of the service life of boiler tube is considering, it is preferable that the cracking furnace pipe of the low oxygen partial pressure atmosphere gas Outlet temperature is 800-950 DEG C.
In addition, only can fully repair the manganese chromium point crystalline substance of cracking furnace pipe inner surface as the time of heat treatment Stone thin film, usually 1-100 hours, preferably 10-50 hours, more preferably 20-50 hours.
In accordance with the present invention it is preferred that, the oxidizing gas are carbon dioxide, carbon monoxide, water vapour With at least one in oxygen;More preferably water vapour.
In addition, being preferably C as the reducibility gas6In following alkane, ammonia and hydrogen extremely Few one kind;More preferably C6Following alkane and/or hydrogen.
The C6Following alkane is preferably methane, ethane, propane, butane or pentane;More preferably Methane, ethane, propane or butane.
Can be water vapour, hydrogen and C as the low oxygen partial pressure atmosphere gas of the present invention6Following alkane Mixed gas;At least one preferably in water vapour, hydrogen and methane, ethane, propane and butane The mixed gas of gas (hereinafter also referred to paraffin gas).
Can also be water vapour and C as the low oxygen partial pressure atmosphere gas of the present invention6Following alkane it is mixed Close gas;The mixing of at least one gas preferably in water vapour and methane, ethane, propane and butane Gas.
In the present invention, the volumn concentration of the oxidizing gas in the low oxygen partial pressure atmosphere gas can Think 8-90%, preferably 10-65%.The body of the reducibility gas in the low oxygen partial pressure atmosphere gas Product percentage composition can be 10-92%, preferably 35-90%.By making oxidizing gas and reproducibility gas Body within the above range, can be repaired preferably to manganese picotite thin film.
The present invention one preferred embodiment in, the low oxygen partial pressure atmosphere gas be water vapour, Hydrogen and the paraffin gas (the also at least one gas in namely for methane, ethane, propane and butane) Mixed gas, and in terms of volumn concentration, hydrogen is 5-45%, and water vapour is 10-65%, described Paraffin gas is that (preferably in terms of volumn concentration, hydrogen is 5-45% to 30-85%, and water vapour is 10-65%, the paraffin gas is 30-45%).
The present invention one preferred embodiment in, the low oxygen partial pressure atmosphere gas be water vapour, With the mixing of the paraffin gas (the also at least one gas in namely for methane, ethane, propane and butane) Gas, and in terms of volumn concentration, water vapour is 10-65%, the paraffin gas is 35-90%.
In accordance with the present invention it is preferred that, the low oxygen partial pressure atmosphere gas also contain noble gases.More preferably Ground, the volumn concentration of the noble gases in the low oxygen partial pressure atmosphere gas is 0-50%.
The noble gases are well known in the art, for example, at least one in nitrogen, argon and helium.
In the present invention, by being processed under these conditions, in the less oxidizing atmosphere gas Partial pressure of oxygen is 1.0 × 10-34~1.0 × 10-12Atm, preferably 3 × 10-18~1.0 × 10-12atm。
According to the present invention, the cracking furnace pipe is the common nichrome boiler tube of prior art, with weight hundred Fraction meter, the boiler tube matrix composition includes:Chromium 12-50%, nickel 20-50%, manganese 0.2-3%, silicon 0-3%, The trace element and trace element of carbon 0-0.75%, 0-5%, balance of ferrum, the trace element is preferably One or more in niobium, molybdenum, titanium, tungsten, aluminum, zirconium, rare earth, trace element is preferably sulfur and/or phosphorus.
Hereinafter will be described the present invention by embodiment, but the present invention is not limited in following realities Apply example.
In following examples, the elementary composition of boiler tube matrix is:Cr:32.55、Ni:42.60、Fe: 21.12、Mn:0.98、Si:1.41、Nb:0.64、C:0.53rd, other:0.17 (wt%).
Embodiment 1
In the present embodiment, industrial pyrolysis furnace is the type pyrolysis furnaces of CRT- IV, and cracking stock is Petroleum, Produce 60000 tons of ethylene per year.Former cracking furnace pipe is nichrome boiler tube, and most long period is run during cracking naphtha About 100 days, be 200 using the nichrome boiler tube period 1 run time with manganese picotite thin film My god, after multiple cycle of operations, pyrolysis furnace cycle of operation shortens to 150 days.Now online to cracking Boiler tube manganese picotite thin film is repaired, and it is concretely comprised the following steps, after the completion of burning, in cracking furnace pipe Inside it is passed through volume content and is respectively the mixed gas of 45% hydrogen, 45% methane, 10% water vapour to cracking Boiler tube is repaired, wherein, the cracking furnace pipe inlet temperature of mixed gas is 600 DEG C, and intensification makes stove Pipe outlet temperature (COT) repairs 35h to 950 DEG C.Then, coil outlet temperature cools to 830 DEG C, Pyrolysis furnace is switched to naphtha pyrolysis raw material and carries out normal lytic operation, and period 1 run time is 200 My god, cracking furnace pipe manganese picotite thin film returns to original suppression coking ability.
Embodiment 2
In the present embodiment, industrial pyrolysis furnace is the type pyrolysis furnaces of CRT- IV, and cracking stock is Petroleum, Produce 60000 tons of ethylene per year.Former cracking furnace pipe is nichrome boiler tube, and most long period is run during cracking naphtha About 100 days, be 200 using the nichrome boiler tube period 1 run time with manganese picotite thin film My god, after multiple cycle of operations, pyrolysis furnace cycle of operation shortens to 150 days.Now online to cracking Boiler tube manganese picotite thin film is repaired, and it is concretely comprised the following steps, after the completion of burning, in cracking furnace pipe Inside it is passed through volume content and is respectively 20% hydrogen, 20% ethane, 20% propane, the mixing of 40% water vapour Gas is repaired to cracking furnace pipe, wherein, the cracking furnace pipe inlet temperature of mixed gas is 600 DEG C, And intensification makes coil outlet temperature to 850 DEG C, 50h is repaired.Then, coil outlet temperature is cooled to 830 DEG C, pyrolysis furnace is switched to naphtha pyrolysis raw material and carries out normal lytic operation, when the period 1 is run Between be 200 days, cracking furnace pipe manganese picotite thin film returns to original suppression coking ability.
Embodiment 3
In the present embodiment, industrial pyrolysis furnace is the type pyrolysis furnaces of CRT- IV, and cracking stock is Petroleum, Produce 60000 tons of ethylene per year.Former cracking furnace pipe is nichrome boiler tube, and most long period is run during cracking naphtha About 100 days, be 200 using the nichrome boiler tube period 1 run time with manganese picotite thin film My god, after multiple cycle of operations, pyrolysis furnace cycle of operation shortens to 150 days.Now online to cracking Boiler tube manganese picotite thin film is repaired, and it is concretely comprised the following steps, after the completion of burning, in cracking furnace pipe Inside it is passed through volume content and is respectively the mixed gas of 5% hydrogen, 30% butane, 65% water vapour to cracking Boiler tube is repaired, wherein, the cracking furnace pipe inlet temperature of mixed gas is 600 DEG C, and intensification makes stove Pipe outlet temperature repairs 20h to 800 DEG C.Then, coil outlet temperature is warmed up to 830 DEG C, pyrolysis furnace Being switched to naphtha pyrolysis raw material carries out normal lytic operation, and period 1 run time is 200 days, is split Solution boiler tube manganese picotite thin film returns to original suppression coking ability.
Embodiment 4
Method according to embodiment 1 is carried out, and except for the difference that, is passed through volume content in pyrolysis furnace and is respectively The gaseous mixture of 90% methane and 10% water vapour is repaired to cracking furnace pipe.After reparation, pyrolysis furnace switching Normal lytic operation is carried out to naphtha pyrolysis raw material, period 1 run time is 190 days, pyrolysis furnace Pipe manganese picotite thin film returns to original suppression coking ability.
Embodiment 5
Method according to embodiment 2 is carried out, and except for the difference that, is passed through volume content in pyrolysis furnace and is respectively The gaseous mixture of 30% ethane, 30% propane and 40% water vapour is repaired to cracking furnace pipe.After reparation, Pyrolysis furnace is switched to naphtha pyrolysis raw material and carries out normal lytic operation, and period 1 run time is 192 My god, cracking furnace pipe manganese picotite thin film returns to original suppression coking ability.
Embodiment 6
Method according to embodiment 3 is carried out, and except for the difference that, is passed through volume content in pyrolysis furnace and is respectively The gaseous mixture of 35% butane and 65% water vapour is repaired to cracking furnace pipe.After reparation, pyrolysis furnace switching Normal lytic operation is carried out to naphtha pyrolysis raw material, period 1 run time is 195 days, pyrolysis furnace Pipe manganese picotite thin film returns to original suppression coking ability.
The preferred embodiment of the present invention described in detail above, but, the present invention is not limited to above-mentioned reality The detail in mode is applied, in the range of the technology design of the present invention, can be to the technical side of the present invention Case carries out various simple variants, and these simple variants belong to protection scope of the present invention.
It is further to note that each particular technique described in above-mentioned specific embodiment is special Levy, in the case of reconcilable, can be combined by any suitable means, in order to avoid need not The repetition wanted, the present invention is no longer separately illustrated to various possible compound modes.
Additionally, combination in any can also be carried out between a variety of embodiments of the present invention, as long as its Without prejudice to the thought of the present invention, it should equally be considered as content disclosed in this invention.

Claims (10)

1. it is a kind of it is online repair cracking furnace pipe manganese picotite thin film method, it is characterised in that the party Method includes:After pyrolysis furnace charring terminates, low oxygen partial pressure atmosphere gas are passed through in pyrolysis furnace to pyrolysis furnace Pipe carries out heat treatment, wherein, it is in the cracking furnace pipe inlet temperature of the low oxygen partial pressure atmosphere gas The cracking furnace pipe outlet temperature of 580-650 DEG C and the low oxygen partial pressure atmosphere gas is 750-1100 DEG C of bar Heat treatment 5-100 hours are carried out under part, the low oxygen partial pressure atmosphere gas are containing oxidizing gases and reduction Property gas.
2. method according to claim 1, wherein, the oxidizing gas be carbon dioxide, At least one in carbon monoxide, water vapour and oxygen, the reducibility gas are C6Following alkane, At least one in ammonia and hydrogen.
3. method according to claim 2, wherein, the low oxygen partial pressure atmosphere gas are that water steams Vapour, hydrogen and C6The mixed gas of following alkane.
4. method according to claim 3, wherein, the low oxygen partial pressure atmosphere gas are that water steams The mixed gas of at least one gas in vapour, hydrogen and methane, ethane, propane and butane.
5. method according to claim 2, wherein, the low oxygen partial pressure atmosphere gas are that water steams The mixed gas of at least one gas in vapour and methane, ethane, propane and butane.
6. the method according to any one in claim 1-5, wherein, the low oxygen partial pressure gas The volumn concentration of the oxidizing gas in atmosphere gas is 8-90%.
7. method according to claim 6, wherein, in the low oxygen partial pressure atmosphere gas also The volumn concentration of originality gas is 10-92%.
8. method according to claim 7, wherein, the low oxygen partial pressure atmosphere gas also contain Noble gases, the volumn concentration of the noble gases in the low oxygen partial pressure atmosphere gas is 0-50%.
9. the method according to any one in claim 1-5, wherein, the low oxygen partial pressure gas The cracking furnace pipe inlet temperature of atmosphere gas is 600-620 DEG C.
10. method according to claim 9, wherein, the cracking of the low oxygen partial pressure atmosphere gas Coil outlet temperature is 800-950 DEG C, and the time of heat treatment is 20-50 hours.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111101094A (en) * 2018-10-29 2020-05-05 中国石油化工股份有限公司 Method for repairing furnace tube inner wall oxide layer on line
CN111690961A (en) * 2020-07-14 2020-09-22 四川轻化工大学 Preparation of nitrogen-doped MnCr on FeCrNi alloy surface2O4Method for coating

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102899067A (en) * 2011-07-29 2013-01-30 中国石油化工股份有限公司 Cracking furnace tube, and preparation method and application thereof
CN103788983A (en) * 2012-10-30 2014-05-14 中国石油化工股份有限公司 Coking-resistant hydrocarbon cracking furnace pipe and preparation method thereof
CN103788986A (en) * 2012-10-30 2014-05-14 中国石油化工股份有限公司 Coking-inhibition hydrocarbon cracking furnace pipe and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102899067A (en) * 2011-07-29 2013-01-30 中国石油化工股份有限公司 Cracking furnace tube, and preparation method and application thereof
CN103788983A (en) * 2012-10-30 2014-05-14 中国石油化工股份有限公司 Coking-resistant hydrocarbon cracking furnace pipe and preparation method thereof
CN103788986A (en) * 2012-10-30 2014-05-14 中国石油化工股份有限公司 Coking-inhibition hydrocarbon cracking furnace pipe and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111101094A (en) * 2018-10-29 2020-05-05 中国石油化工股份有限公司 Method for repairing furnace tube inner wall oxide layer on line
CN111690961A (en) * 2020-07-14 2020-09-22 四川轻化工大学 Preparation of nitrogen-doped MnCr on FeCrNi alloy surface2O4Method for coating

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