CN106590357A - Self-repairing solid lubrication coating and preparation method thereof - Google Patents
Self-repairing solid lubrication coating and preparation method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
- C09D163/10—Epoxy resins modified by unsaturated compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/06—Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
- C08K2003/3009—Sulfides
Abstract
The invention discloses a self-repairing solid lubrication coating preparation method. The preparation method comprises the following steps: 1) modification of self-repairing component serpentine ore powder: weighing a certain amount of serpentine with 250-350-mesh, adding the serpentine in a glass container, then adding a certain amount of oleic acid (mass ratio of the serpentine ore powder to oleic acid is 1:3-1:5), through a magnetic stirring mode, under room temperature condition, continuously stirring the materials for 3-6 hours, then performing pumping filtration to obtain the modified serpentine ore powder; 2) mixing and blending of a coating component: under continuous mechanical stirring condition, weighing a certain mass of thermosetting resin and a solvent and adding the materials in a container, uniformly stirring the materials, then adding a wear reducing additive, an anti-settling agent, a self-repairing component and an initiator in order, uniformly stirring the materials, then grinding the materials by a triple-roller mill and homogenizing the material; and 3) solidification of the coating: uniformly coating the surface of the friction pairs with a lubrication coating precursor mixture, then placing the material in a baking oven for solidification for 0.5-2 h at the temperature of 120-150 DEG C, and then performing solidification for 0.5-2 h at the temperature of 170-200 DEG C.
Description
Technical field
The present invention relates to mechanical engineering material field, more particularly, to self-repairability solid lubricant coating and its preparation side
Method, this kind of solid lubricant coating can be applicable to the surface of friction pair between various metals and metal.
Background technology
Friction is inevitable physical phenomenon in machinery equipment operation process, not only results in the consumption and meeting of energy
Because prolonged friction produces abrasion and then causes equipment component to be damaged.Parts can reduce equipment under state of wear
The breakdown of work efficiency, reliability and stability, even equipment.According to statistics, due to caused by fretting wear machinery set
Ratio shared by the failure of standby parts is very big, and causes substantial amounts of energy expenditure and loss.Lubricant grease is current society
Maximum, the widest in area lubricant of meeting lubricating area consumption, but grease lubrication there is also the defect of oneself.In some special feelings
Condition such as boundary friction, under the conditions of mixed film friction, it may appear that the directly contact between metal and metal is so as to producing dry friction.Unlubricated friction
Wiping is the friction phenomenon that people most want to avoid.Therefore, under some special lubrication operating modes, the application of solid lubricant coating can be obtained
Obtain the favor of people.
From the eighties in last century, China's researcher has carried out selfreparing skill between associated metal/metallic rubbing pairs
The research of art, and main research application direction is lubricant grease.The relevant selfreparing component of many document patent reports exists
Application and its lubrication mechanism in oils and fatss(Wang Yong etc., metal additive of self-rehabilitation anti-friction Wear vesistance Review Study, manufacturing technology
With lathe, 2016, (1): 47-51;200510094232.9; 201310108139.3; 200610078732.8).Research
As a result show that selfreparing component can improve the smooth degree of frictional contact surface, reduce polishing scratch, reduce wear extent.Patent
200510094232.9 disclosing a kind of Nanomer vibration-reducing noise-reducing self-repairing material and preparation method thereof, the lubriation material is main
It is made up of nanometre metal powder and natural ore powder, for oil(Fat)The high-performance reparation added in lubrication or sonification medium is received
Rice material, but and in the undisclosed solid antifriction coating that its selfreparing component is applied to thermosetting resin for base material.Patent
201310108139.3 disclosing a kind of selfreparing composite titan-based grease and preparation method thereof, which is also in lubricant grease
Using even if disclosing used self-repair material for nanoscale, micron order Calcium Carbonate or micron order serpentine power or spherical
Micron graphite powder, but institute using self-repair material do not carry out surface be modified, those of ordinary skill in the art it is contemplated that its
It is poor with the compatibility of composite titan-based grease.Patent 200610078732.8 discloses one kind for being moistened in friction surface
Agent for repairing abrasion resistance of slip oxidation of coal film and preparation method thereof, which is also applied in lubricant grease, and in order that repair materials
Accelerate to form lubricity oxidation of coal film in the case of the presence of base oil and dispersant, by layer silicate mineral powder(Serpentine)
Be processed as superfine powder, hexagonal boron nitride be processed as into nanometer grade powder, also and it is undisclosed be applied in solid lubricant coating, separately
The course of processing described in which extremely wastes time and energy outward, high cost.
In same friction process, abrasion and reparation are simultaneous, there is a kind of dynamic equilibrium between the two, this
It is bright for problems of the prior art, be prepared for a kind of solid lubricant coating of self-healing properties, in actual friction process
In, selfreparing component can generate the excellent ceramic metal protective layer of Wear vesistance under specific physics chemical action, while meeting
Certain compensation " reparation " effect is produced to wear surface, and then realizes the On-line Self-repairing function of tribological wear components.
The content of the invention
It is an object of the invention to provide a kind of self-repairability solid lubricant coating and preparation method thereof, this kind of lubricant coating can
Further improve anti-friction characteristics, reduce coefficient of friction, extend coating use time.The lubricant coating be it is a kind of containing selfreparing into
The high molecular abrasion-proof composite coating of point serpentine power, and selfreparing composition serpentine power through screening, Oleic acid surface it is modified,
Cured, enhances the compatibility of the dispersibility and lubricant coating matrix material in lubricant coating matrix material, Ke Yiyou
Effect protection friction part.Compared with the lubricant coating of modified serpentine power is not added with, added with the lubrication of modified serpentine power
Coating coefficient of friction is reduced, and abrasion resistance is improved, and the use time under same experimental conditions is obviously prolonged.
A kind of self-repairability solid lubricant coating, which is by thermosetting resin, solvent, anti-friction composition, soft metal, selfreparing group
Divide, anti-settling agent, initiator are constituted.Each component content is by weight:
Thermosetting resin 30-60 parts, solvent 10-30 parts,
Wear reducing additive 15-25 parts, anti-settling agent 0.5-1.5 parts,
Selfreparing component 5-15 part, initiator 1-4 parts;
Wherein selfreparing component serpentine be 250 mesh to the powder between 325 mesh, be then dispersed through agent modification, selfreparing
Component is 1 with the mass ratio of dispersant:3 to 1:Between 5.
The thermosetting resin is Lauxite, epoxy resin, phenolic resin, the one kind in polyurethane.Above-mentioned macromolecule
The molecule interchain of material is connected by model ylid bloom action power or hydrogen bond, is easy to generation relative motion and forms smooth table under external force effect
Face, thus friction factor is less;In addition, above-mentioned macromolecular material possesses elasticity and plasticity, part can be absorbed in friction process
Ability can be discharged when deformation recovers, thus can mitigate surface of friction pair abrasion by friction work again.
The self-repair material is serpentine, and under uniform temperature, pressure and shearing condition, serpentine can be formed and siliceous be had
The electrodeposition substance such as machine compound and silicon dioxide plays repair at surface of friction pair cut, and further with ferrum simple substance,
Ferrum oxide forms anti-attrition layer and plays wear-resistant effect.Different from the elasticity and theory of plastic deformation of resin, different from molybdenum bisuphide, nitrogen
Change boron and be equal to surface of friction pair formation metal sulfide, metal nitride, the principle of the wear-resistant repair layer of metal boride.Thus Serpentiss
Stricture of vagina stone can improve coating anti-friction anti-wear performance by certain cooperative effect.In addition the modified serpentine of Jing Oleic acid changes inorganic material
The compatibility of material serpentine and thermosetting resin.
The solvent be butyl acetate, METHYLPYRROLIDONE, dimethylbenzene, hexamethylene, n-butyl alcohol, in styrene
One or several.Solvent is the important diluent of resin binder, and it can adjust coating viscosity, meet construction requirement.Rationally
Selection solvent be one of important step in coating formula design.On the one hand the solubility parameter of above-mentioned solvent and resin binder
Solubility parameter is close, is the benign diluent of resin binder, on the other hand the relatively volatile speed well of above-mentioned solvent, is applying
Layer construction terminate after, can be adapted to speed discharge, it is to avoid coating surface occur pin hole, levelability difference and coating adhesion and
The defects such as barrier propterty decline.
The wear reducing additive be graphite, molybdenum bisuphide, melamine cyanurate, politef, in boron carbide one
Kind or it is several, above-mentioned several anti-friction agents be the commonly used solid additives of lubriation material field Jing, with coefficient of friction it is low, profit
The characteristics of cunning effect is good, strengthens greasy property, plays the effect that drop is rubbed in being applied to resin matrix.The anti-attrition adds
Plus agent is graphite, molybdenum bisuphide, melamine cyanurate, politef, one or several in boron carbide.
The selfreparing component is serpentine.
The anti-settling agent is bentonite.
The initiator be methyl ethyl ketone peroxide, benzoyl peroxide, N, accelerine, azodiisobutyronitrile, ring
In alkanoic acid cobalt, t-butyl perbenzoate, hexamethylenetetramine one or two.
The surface modifier for the selfreparing component that is modified is Oleic acid.
It is an object of the invention to provide a kind of preparation method of self-repairability solid lubricant coating, the preparation technology of the method
It is as follows:
(1), first step selfreparing composition serpentine power it is modified:Weigh the serpentine of a certain amount of 250 mesh to 325 mesh and add
In glass container, a certain amount of Oleic acid is subsequently adding(Serpentine power is 1 with the mass ratio of Oleic acid:3 to 1:Between 5), pass through
3-6h is stirred persistently under the mode room temperature condition of magnetic agitation, then sucking filtration obtains modified serpentine power.
(2), second step coating ingredients mixing preparation:Under lasting mechanical agitation, the heat of certain mass is weighed
Thermosetting resin, solvent stir in adding container, then sequentially add wear reducing additive, anti-settling agent, selfreparing component and draw
Agent is sent out, and is stirred, then crossed triple-roller mill and be ground homogenizing;
(3), the 3rd step coating solidification:
Lubricant coating precursor mixture is uniformly coated in into surface of friction pair, is subsequently placed in baking oven in 120-150 DEG C of condition
Lower solidification 0.5-2h, then solidifies 0.5-2h under the conditions of 170-200 DEG C.Solidification is mainly the chemical crosslinking of thermosetting resin
Journey, also so that serpentine is dispersed in macromolecular material.
It is an advantage of the invention that:
1st, selfreparing composition serpentine is applied in lubricant coating, has expanded the range of application of serpentine, secondly because snake
Stone has good self-repairability, thus is effectively protected friction part, reduces wear extent, with the painting for being not added with serpentine
Layer is compared, and wear extent have dropped 10%-40%.
2nd, the addition of selfreparing component serpentine, it will be apparent that reduce the coefficient of friction of coating, compared to being not added with snake
The coating of stone reduces 15%-20%, serves good antifriction function.
3rd, selfreparing component serpentine can be further improved by synergism with the kollag such as graphite, molybdenum bisuphide
The antifriction antiwear effect of solid lubricant coating, add serpentine coating use time compare be not added with serpentine coating it is obvious
Extend.
4th, the selfreparing composition in the lubricant coating for preparing is the serpentine power being modified through Oleic acid, solves selfreparing
The composition shortcoming poor with coated substrate material compatibility so that serpentine power is dispersed in solid lubricant coating well
In.
Specific embodiment
The present invention is further detailed below by specific embodiment and is illustrated.
Embodiment 1
(1), first step selfreparing composition serpentine power it is modified:Weigh serpentine powers of the 30g Jing after the screening of 250 eye mesh screens
In adding glass container, the Oleic acid of 120g is subsequently adding, 6h is persistently stirred by way of magnetic agitation under room temperature condition, then
Sucking filtration obtains modified serpentine power.
(2), second step coating ingredients mixing preparation:Under lasting mechanical agitation, the bisphenol-A ring of 55g is weighed
Oxyethylene group resin, the METHYLPYRROLIDONE of 24g stir in adding container, then sequentially add the curing of 15g
The cobalt naphthenate of molybdenum, the modified serpentine power, the bentonite of 1g and 1g of 5g, and stir, it is subsequently adding the peroxidating of 4g
Butanone, stirs, and then crosses triple-roller mill and is ground homogenizing;
(3), the 3rd step coating solidification:Lubricant coating precursor mixture is uniformly coated in into steel ball surface, is placed in baking oven
Solidify 0.5h under the conditions of 140 DEG C, then solidify 0.5h under the conditions of 180 DEG C, then accurately weigh steel ball and quality is obtained with coating.
Embodiment 2
(1), first step selfreparing composition serpentine power it is modified:Weigh serpentine powers of the 30g Jing after the screening of 270 eye mesh screens
In adding glass container, the Oleic acid of 90g is subsequently adding, 6h is persistently stirred by way of magnetic agitation under room temperature condition, then
Sucking filtration obtains modified serpentine power.
(2), second step coating ingredients mixing preparation:Under lasting mechanical agitation, the bisphenol-A ring of 50g is weighed
Oxyethylene group resin, the butyl acetate of 24g stir in adding container, then sequentially adds the molybdenum bisuphide of 15g, 10g
The cobalt naphthenate of modified serpentine power, the bentonite of 1g and 1g, and stir, the methyl ethyl ketone peroxide of 4g is subsequently adding,
Stir, then cross triple-roller mill and be ground homogenizing;
(3), the 3rd step coating solidification:Lubricant coating precursor mixture is uniformly coated in into steel ball surface, is placed in baking oven
Solidify 1h under the conditions of 120 DEG C, then solidify 0.5h under the conditions of 170 DEG C, then accurately weigh steel ball and quality is obtained with coating.
Embodiment 3
(1), first step selfreparing composition serpentine power it is modified:Weigh serpentine powers of the 30g Jing after the screening of 325 eye mesh screens
In adding glass container, the Oleic acid of 100g is subsequently adding, 3h is persistently stirred by way of magnetic agitation under room temperature condition, then
Sucking filtration obtains modified serpentine power.
(2), second step coating ingredients mixing preparation:Under lasting mechanical agitation, the bisphenol-A ring of 45g is weighed
Oxyethylene group resin, the hexamethylene of 24g stir in adding container, then sequentially adds the molybdenum bisuphide of 15g, 15g and changes
The cobalt naphthenate of property serpentine power, the bentonite of 1g and 1g, and stir, the methyl ethyl ketone peroxide of 4g is subsequently adding, is stirred
Mix uniform, then cross triple-roller mill and be ground homogenizing;
(3), the 3rd step coating solidification:Lubricant coating precursor mixture is uniformly coated in into steel ball surface, is placed in baking oven
Solidify 0.5h under the conditions of 140 DEG C, then solidify 1h under the conditions of 180 DEG C, then accurately weigh steel ball and quality is obtained with coating.
Comparative example 1
(1), the first step:Weigh serpentine powers of the 30g Jing after the screening of 250 eye mesh screens and add glass container;
(2), second step coating ingredients mixing preparation:Under lasting mechanical agitation, the bisphenol-A epoxy second of 60g is weighed
Ene based resins, the butyl acetate of 24g stir in adding container, then sequentially add molybdenum bisuphide, the bentonite of 1g of 15g
With the cobalt naphthenate of 1g, and stir, be subsequently adding the methyl ethyl ketone peroxide of 4g, stir, then crossing triple-roller mill is carried out
Grinding homogenizing;
(3), the 3rd step coating solidification:Lubricant coating precursor mixture is uniformly coated in into steel ball surface, is placed in baking oven
Solidify 0.5h under the conditions of 150 DEG C, then solidify 0.5h under the conditions of 190 DEG C, then accurately weigh steel ball and quality is obtained with coating.
Comparative example 2
(2), the first step:Weigh serpentine powers of the 30g Jing after the screening of 250 eye mesh screens and add glass container;
(2), second step coating ingredients mixing preparation:Under lasting mechanical agitation, weigh 60g acrylic resin,
The n-butyl alcohol of 24g stirs in adding container, then sequentially adds the cycloalkanes of the molybdenum bisuphide of 15g, the bentonite of 1g and 1g
Sour cobalt, and stir, the methyl ethyl ketone peroxide of 4g is subsequently adding, is stirred, then crossed triple-roller mill and be ground homogenizing;
(3), the 3rd step coating solidification:Lubricant coating precursor mixture is uniformly coated in into steel ball surface, is placed in baking oven
Solidify 0.5h under the conditions of 150 DEG C, then solidify 0.5h under the conditions of 190 DEG C, then accurately weigh steel ball and quality is obtained with coating.
The present inventor is according to SH/T 0189-1992 lubricant abrasion resistance algoscopys(Four-ball tester method), formulate experiment condition
For evaluating the anti-friction anti-wear performance of coating.The steel ball of three steel balls for applying coating below, above a steel ball without the need for coating
Coating.Belong to contact friction between points between steel ball and steel ball, Test condition is very for solid lubricant coating
It is harsh.In loading force 21kg, under rotating speed is for the experiment condition of 500rpm, performance test is carried out to above-described embodiment and comparative example,
Test when coefficient of friction reaches 0.2 in four-ball tester running and can be automatically stopped, now judge that coating is worn failure, accordingly
Meeting collection average friction coefficient, four-ball tester run time data.Then the quality of steel ball is coated after accurately weighing experiment, with reference to
Before experiment, the quality of coating steel ball, calculates abrasion loss quality.
1 embodiment of table is contrasted with comparative example outward appearance and greasy property
Project | Embodiment 1 | Embodiment 2 | Embodiment 3 | Comparative example 1 | Comparative example 2 |
Outward appearance | The smooth solid cladding of black | The smooth solid cladding of black | The smooth solid cladding of black | The smooth solid cladding of black | Black Non-smooth surface coating |
Average friction coefficient (21kg, 500rpm) | 0.160 | 0.155 | 0.151 | 0.188 | 0.213 |
Run time (21kg, 500rpm), s | 186 | 203 | 217 | 73 | 81 |
Abrasion quality (21kg, 500rpm), g | 0.0207 | 0.0187 | 0.0179 | 0.0309 | 0.0352 |
As shown in data in table 1:In loading force 21kg, under conditions of rotating speed is 500rpm, comparative example 1, comparative example 2 and embodiment
1st, embodiment 2, the average friction coefficient of embodiment 3 are respectively 0.188,0.213,0.160,0.155,0.151, it is seen that addition is certainly
The embodiment average friction coefficient for repairing component is less than the comparative example for being not added with selfreparing component, and average friction coefficient is reduced
15%-20%, the addition of this explanation selfreparing component improve the anti-friction performance of coating, reduce coefficient of friction.
In loading force 21kg, under conditions of rotating speed is 500rpm, comparative example 1, comparative example 2 and embodiment 1, embodiment 2, reality
The run time for applying example 3 is respectively 73s, 81s, 186s, 203s, 217s, it is seen that when the embodiment of addition selfreparing component is run
Between be obviously prolonged than comparative example time for being not added with selfreparing component, the addition of this explanation selfreparing component improves coating
Anti-friction performance, substantially prolongs coating use time.
In loading force 21kg, under conditions of rotating speed is 500rpm, comparative example 1, comparative example 2 and embodiment 1, embodiment 2, reality
The abrasion quality for applying example 3 is respectively 0.0309g, 0.352g, 0.0207g, 0.0187g, 0.0179g, it is seen that addition selfreparing group
The embodiment abrasion quality divided is less than the comparative example for being not added with selfreparing component, and wear extent have dropped 10%-40%.This explanation is certainly
The addition for repairing component improves the anti-wear performance of coating.
Claims (9)
1. a kind of self-repairability solid lubricant coating, it is characterised in that described lubricant coating is by thermosetting resin, solvent, subtracts
Grinding agent, selfreparing composition, anti-settling agent, initiator compounding are formed, and each component content is by weight:
Thermosetting resin 30-60 parts, solvent 10-30 parts,
Anti-friction composition 15-25 parts, anti-settling agent 0.5-1.5 parts,
Selfreparing component 5-15 part, initiator 1-4 parts.
2. the preparation method of a kind of self-repairability solid lubricant coating according to claim 1, step are as follows:
(1)Selfreparing composition serpentine power it is modified:Weigh the serpentine of a certain amount of 250-325 mesh and add glass container
In, a certain amount of Oleic acid is subsequently adding, serpentine power is 1 with the mass ratio of Oleic acid:3-1:5, by way of magnetic agitation
3-6h is stirred under room temperature condition persistently, then sucking filtration obtains modified serpentine power;
(2)The mixing preparation of coating ingredients:Under lasting mechanical agitation, the thermosetting resin of certain mass, molten is weighed
Agent stirs in adding container, then sequentially adds wear reducing additive, anti-settling agent, selfreparing component and initiator, and stirs
Uniformly, then cross triple-roller mill and be ground homogenizing;
(3)The solidification of coating:Lubricant coating precursor mixture is uniformly coated in into surface of friction pair, is subsequently placed in baking oven
Solidify 0.5-2h under the conditions of 120-150 DEG C, then solidify 0.5-2h under the conditions of 170-200 DEG C.
3. a kind of self-repairability solid lubricant coating according to claim 1 and 2, it is characterised in that the thermosetting resin
For the one kind in Lauxite, epoxy resin, phenolic resin, polyurethane.
4. a kind of self-repairability solid lubricant coating according to claim 3, it is characterised in that the solvent is acetic acid fourth
One or several in ester, METHYLPYRROLIDONE, dimethylbenzene, hexamethylene, n-butyl alcohol, styrene.
5. a kind of self-repairability solid lubricant coating according to claim 3, it is characterised in that the wear reducing additive is
One or several in graphite, molybdenum bisuphide, melamine cyanurate, politef, boron carbide.
6. a kind of self-repairability solid lubricant coating according to claim 3, it is characterised in that the selfreparing component is
Serpentine.
7. a kind of self-repairability solid lubricant coating according to claim 3, it is characterised in that the anti-settling agent is swelling
Soil, one or two in silicon dioxide.
8. a kind of self-repairability solid lubricant coating according to claim 3, it is characterised in that the initiator is peroxide
Change butanone, benzoyl peroxide, N, in accelerine, azodiisobutyronitrile, cobalt naphthenate, t-butyl perbenzoate
One or two.
9. a kind of self-repairability solid lubricant coating according to claim 2, it is characterised in that step(1)Described in point
Powder is Oleic acid.
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CN111019416A (en) * | 2019-11-12 | 2020-04-17 | 立邦涂料(四川)有限公司 | Fireproof reflective heat-insulation inorganic coating for exterior wall and preparation method thereof |
CN112553911A (en) * | 2020-11-30 | 2021-03-26 | 山东天舜环保科技有限公司 | High-strength wear-resistant coating for colored glass fiber fabric and preparation method thereof |
CN112974799A (en) * | 2021-02-05 | 2021-06-18 | 中国人民解放军陆军装甲兵学院 | Composite powder for preparing self-repairing coating, preparation method of composite powder, titanium-based wear-resistant self-repairing coating and preparation method of titanium-based wear-resistant self-repairing coating |
CN112980544A (en) * | 2021-02-07 | 2021-06-18 | 广东莱雅新化工科技有限公司 | Dry film lubricant and preparation method thereof |
CN113549433A (en) * | 2021-07-27 | 2021-10-26 | 中国石油大学(华东) | High-temperature-resistant microcapsule lubricant, preparation method and application thereof, and water-based drilling fluid |
CN115109634A (en) * | 2022-07-01 | 2022-09-27 | 三亚圣龙新材料开发有限公司 | Metal wear self-repairing material for repairing wind tunnel motor sliding bearing and preparation method thereof |
CN115725191A (en) * | 2022-12-28 | 2023-03-03 | 衡水市橡胶总厂有限公司 | Antifriction material for bridge support and preparation method thereof |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111019416A (en) * | 2019-11-12 | 2020-04-17 | 立邦涂料(四川)有限公司 | Fireproof reflective heat-insulation inorganic coating for exterior wall and preparation method thereof |
CN112553911A (en) * | 2020-11-30 | 2021-03-26 | 山东天舜环保科技有限公司 | High-strength wear-resistant coating for colored glass fiber fabric and preparation method thereof |
CN112974799A (en) * | 2021-02-05 | 2021-06-18 | 中国人民解放军陆军装甲兵学院 | Composite powder for preparing self-repairing coating, preparation method of composite powder, titanium-based wear-resistant self-repairing coating and preparation method of titanium-based wear-resistant self-repairing coating |
CN112980544A (en) * | 2021-02-07 | 2021-06-18 | 广东莱雅新化工科技有限公司 | Dry film lubricant and preparation method thereof |
CN113549433A (en) * | 2021-07-27 | 2021-10-26 | 中国石油大学(华东) | High-temperature-resistant microcapsule lubricant, preparation method and application thereof, and water-based drilling fluid |
CN115109634A (en) * | 2022-07-01 | 2022-09-27 | 三亚圣龙新材料开发有限公司 | Metal wear self-repairing material for repairing wind tunnel motor sliding bearing and preparation method thereof |
CN115109634B (en) * | 2022-07-01 | 2023-01-17 | 三亚圣龙新材料开发有限公司 | Metal wear self-repairing material for repairing wind tunnel motor sliding bearing and preparation method thereof |
CN115725191A (en) * | 2022-12-28 | 2023-03-03 | 衡水市橡胶总厂有限公司 | Antifriction material for bridge support and preparation method thereof |
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