CN106589543A - Ultra-high molecular weight polyethylene alloy tube and preparation method thereof - Google Patents

Ultra-high molecular weight polyethylene alloy tube and preparation method thereof Download PDF

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Publication number
CN106589543A
CN106589543A CN201611121106.2A CN201611121106A CN106589543A CN 106589543 A CN106589543 A CN 106589543A CN 201611121106 A CN201611121106 A CN 201611121106A CN 106589543 A CN106589543 A CN 106589543A
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CN
China
Prior art keywords
molecular weight
high molecular
weight polyethylene
ultra
ultra high
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611121106.2A
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Chinese (zh)
Inventor
赵安赤
刘萃
张文雅
杜天民
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SHENZHOU ENGINEERING PLASTIC Co Ltd
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SHENZHOU ENGINEERING PLASTIC Co Ltd
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Priority to CN201611121106.2A priority Critical patent/CN106589543A/en
Publication of CN106589543A publication Critical patent/CN106589543A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/068Ultra high molecular weight polyethylene

Abstract

The invention provides an ultra-high molecular weight polyethylene alloy tube and a preparation method thereof. The tube comprises an alloy tube body and polyethylene composite layers composited on the inner wall and the outer wall of the alloy tube body; each polyethylene composite layer is prepared from, by weight, 40-95 parts of ultra-high molecular weight polyethylene, 3-50 parts of a macromolecule reinforced rheological agent, 2-10 parts of compatilizer, 0.1-2.5 parts of an antioxidant and 0.2-5 parts of additives. According to the ultra-high molecular weight polyethylene alloy tube and the preparation method thereof, the melting viscosity of processing can be reduced, the processing fluidity is improved, tube extrusion molding is prone to occurrence, the tube property is improved, the machine head resistance generated when processing is conducted is reduced, and the production efficiency is improved. More tubes are extruded every hour, the electric energy consumption is less, and the effects of saving energy and reducing consumption are achieved.

Description

A kind of ultra high molecular weight polyethylene alloy tubing and preparation method thereof
Technical field
The present invention relates to alloy composite pipe material production field, and in particular to a kind of ultra high molecular weight polyethylene alloy tubing and Its preparation method.
Background technology
Ultra-high molecular weight polyethylene(UHMW-PE)It is a kind of thermoplastic engineering plastic of excellent combination property.Because it has Outstanding wearability, excellent resistance to impact, fabulous chemical resistance is sound-deadening properties, and lower temperature resistance and lubricity are good, friction The low advantage of coefficient, so being widely used in preparing tubing conveying gas, liquid(Petroleum crude oil)And the mixed liquor containing solid(Ore deposit Slag, flyash, coal etc.), resistance is little in course of conveying, non-scaling, energy consumption is saved, by a large number in electric power, waterpower, rivers lake Apply in the fields such as extra large dredging governance, grain processing, chemical industry, oil, coal, ore dressing.
But because ultra-high molecular weight polyethylene adds, man-hour melt viscosity is high, and processing fluidity is very poor, it is difficult to extrusion molding Tubing.It is domestic at present to be made using the addition low molecule paraffin in ultra-high molecular weight polyethylene mostly in order to increase processing fluidity For rheological agent, to reduce adding the melt viscosity in man-hour, carry out producing low side tubing.Because paraffin molecule amount is low, cause after addition super To reducing after High molecular weight polyethylene mean molecule quantity declines, thus mechanical properties of tubular goods declines, also, low molecule paraffin is added Processing melt viscosity is limited, therefore, head pressure is very big during processing, low production efficiency, and extruded velocity is slow, and power consumption is big.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of ultra high molecular weight polyethylene alloy tubing and preparation method thereof, Can reduce processing melt viscosity, improve processing fluidity, easy extrusion molding tubing, while improving pipe performance, reduce Head resistance during processing, improve production efficiency.Make that extruding pipe material per hour is more, power consumption is few, reaches energy conservation and consumption reduction effects.
The present invention is as follows for the adopted technical scheme that solves the above problems:
Technical scheme one:
A kind of ultra high molecular weight polyethylene alloy tubing, including alloy pipe body and to be compound in the alloy pipe sheet external Polyethylene composite bed on wall;The raw material of the polyethylene composite bed includes the component of following weight portion:
40 ~ 95 parts of ultra-high molecular weight polyethylene
Macromolecule strengthens 3 ~ 50 parts of rheological agent
2 ~ 10 parts of compatilizer
0.1 ~ 2.5 part of antioxidant
0.2 ~ 5 part of additive
Further, the ultra-high molecular weight polyethylene molecular weight described in it is 200 ~ 9,000,000.
Further, it is homemade poly- para hydroxybenzene formyl p-phthalic acid second that the high molecular described in it strengthens rheological agent Diol ester.
Further, the compatilizer is hydrocarbon acids compatilizer, it is preferred that the compatilizer connects for maleic anhydride
Skill polyethylene.
Further, the antioxidant described in it is phenolic antioxidant, it is preferred that the antioxidant is B215 phenol
Kind antioxidant.
Further, the additive described in it is calcium stearate.
Technical scheme two:
A kind of preparation method of ultra high molecular weight polyethylene alloy tubing, it is characterised in that it comprises the steps:
(1)The macromolecule of the ultra-high molecular weight polyethylene of 40 ~ 95 weight portions, 3 ~ 50 weight portions is strengthened into rheological agent, 2 ~ 10 weight The additive mix homogeneously of the compatilizer, the antioxidant of 0.1 ~ 2.5 weight portion and 0.2 ~ 5 weight portion of part;
(2)Said mixture is dried 4 ~ 8 hours at 100 ~ 120 DEG C;
(3)By above-mentioned dried raw material mix homogeneously under high velocity agitation;
(4)By extruder extruding pipe material, wherein processing temperature is the just material of mix homogeneously:120-180 DEG C of feeding section, pressure Contracting section:220-280 DEG C, 230-300 DEG C of homogenizing zone exports 180-240 DEG C.
Further, described extruder is conical double screw extruder.
The present invention has the following technical effect that:
When the present invention prepares high-performance ultra high molecular weight polyethylene alloy tubing, the rheological agent of addition is that macromolecule strengthens rheology Agent, the ultrahigh molecular weight polyethylene tubing than being prepared with common low molecule paraffin rheological agent is compared with superiority following prominent Energy:
(1)Because the macromolecule for adding strengthens rheological agent-poly- para hydroxybenzene formyl ethylene glycol terephthalate and supra polymer Weight northylen forms in process network structure, so as to improve the mechanical property of tubing.Its tensile strength reaches 28- 32MPa, and the tensile strength of the common ultrahigh molecular weight polyethylene tubing prepared by common paraffin rheological agent is only 21-25MPa.
(2)The anti-wear performance of tubing is greatly improved:Under the conditions of same test, ultra high molecular weight polyethylene alloy tubing mill Loss rate is 0.1-0.2%, and common ultrahigh molecular weight polyethylene tubing wear rate is up to 1-2%.
(3)Because super high molecular weight strengthens the poly- para hydroxybenzene formyl ethylene glycol terephthalate melt viscosity of rheological agent very It is low, thus during with super-high molecular weight polythene blending extruding pipe material, melt viscosity is also decreased, processing fluidity is good, extrusion Speed is fast, and production efficiency is high.As a example by extrude Φ 64*3.5mm tubing, ultra high molecular weight polyethylene alloy pipe extruded velocity is about 120m/h, and common ultra high molecular weight polyethylene alloy tube extrusion speed is only 6-7m/h
(4)Ultra high molecular weight polyethylene alloy pipe course of processing head extrusion pressure is not higher than 10MPa, than common super high molecular weight Polyethylene tube head extrusion pressure is that 33MPa is low, shows that the present invention prepares ultra high molecular weight polyethylene alloy Manifold technology tool There is obvious effect of energy.
(5)Common ultrahigh molecular weight polyethylene tubing operating temperature is no more than 80 DEG C, and compo pipe of the present invention Material can be used at 100 DEG C, therefore range of application is more extensive.Below in conjunction with specific embodiment to the present invention further specifically It is bright.
The present invention can reduce processing melt viscosity, improve processing fluidity, easy extrusion molding tubing, while making tubing Performance is improved, and reduces head resistance during processing, improve production efficiency.Make that extruding pipe material per hour is more, power consumption is few, reaches section Can be lowered consumption effect.
Specific embodiment
Below in conjunction with specific embodiment, the present invention will be described in further detail.
Embodiment 1:
A kind of ultra high molecular weight polyethylene alloy tubing, its preparation method comprises the steps:
(1)By the weight portion of ultra-high molecular weight polyethylene 40, poly- para hydroxybenzene formyl p-phthalic acid second two that molecular weight is 8,000,000 The weight portion of alcohol ester 35, the weight portion of maleic anhydride grafted polyethylene 6, the weight portion of B215 phenolic antioxidants 1 and the weight of calcium stearate 4 Part mix homogeneously;
(2)Said mixture is dried 8 hours at 100 ~ 120 DEG C;
(3)By above-mentioned dried raw material mix homogeneously under high velocity agitation;
(4)By extruder extruding pipe material, wherein processing temperature is the just material of mix homogeneously:120-180 DEG C of feeding section, pressure Contracting section:220-280 DEG C, 230-300 DEG C of homogenizing zone exports 180-240 DEG C;Head extrusion pressure 10MPa.
Described extruder is conical double screw extruder.
Embodiment 2:
A kind of ultra high molecular weight polyethylene alloy tubing, its preparation method comprises the steps:
(1)By the weight portion of ultra-high molecular weight polyethylene 72, poly- para hydroxybenzene formyl p-phthalic acid second two that molecular weight is 8,000,000 The weight portion of alcohol ester 50, the weight portion of maleic anhydride grafted polyethylene 10, the weight portion of B215 phenolic antioxidants 2 and the weight of calcium stearate 5 Amount part mix homogeneously;
(2)Said mixture is dried 8 hours at 100 ~ 120 DEG C;
(3)By above-mentioned dried raw material mix homogeneously under high velocity agitation;
(4)By extruder extruding pipe material, wherein processing temperature is the just material of mix homogeneously:120-180 DEG C of feeding section, pressure Contracting section:220-280 DEG C, 230-300 DEG C of homogenizing zone exports 180-240 DEG C;Head extrusion pressure 9.8MPa.
Described extruder is conical double screw extruder.
Embodiment 3:
A kind of ultra high molecular weight polyethylene alloy tubing, its preparation method comprises the steps:
(1)By the weight portion of ultra-high molecular weight polyethylene 95, poly- para hydroxybenzene formyl p-phthalic acid second two that molecular weight is 8,000,000 The weight portion of alcohol ester 50, the weight portion of maleic anhydride grafted polyethylene 10, the weight portion of B215 phenolic antioxidants 2.5 and calcium stearate 5 Weight portion mix homogeneously;
(2)Said mixture is dried 8 hours at 100 ~ 120 DEG C;
(3)By above-mentioned dried raw material mix homogeneously under high velocity agitation;
(4)By extruder extruding pipe material, wherein processing temperature is the just material of mix homogeneously:120-180 DEG C of feeding section, pressure Contracting section:220-280 DEG C, 230-300 DEG C of homogenizing zone exports 180-240 DEG C;Head extrusion pressure 9.7MPa.
Described extruder is conical double screw extruder.
Embodiment 4:
A kind of ultra high molecular weight polyethylene alloy tubing, its preparation method comprises the steps:
(1)By the weight portion of ultra-high molecular weight polyethylene 50, poly- para hydroxybenzene formyl p-phthalic acid second two that molecular weight is 8,000,000 The weight portion of alcohol ester 20, the weight portion of maleic anhydride grafted polyethylene 3, the weight portion of B215 phenolic antioxidants 0.1 and calcium stearate 0.2 Weight portion mix homogeneously;
(2)Said mixture is dried 8 hours at 100 ~ 120 DEG C;
(3)By above-mentioned dried raw material mix homogeneously under high velocity agitation;
(4)By extruder extruding pipe material, wherein processing temperature is the just material of mix homogeneously:120-180 DEG C of feeding section, pressure Contracting section:220-280 DEG C, 230-300 DEG C of homogenizing zone exports 180-240 DEG C;Head extrusion pressure 9.2MPa.
Described extruder is conical double screw extruder.
Comparative example
Comparative example is the common ultrahigh molecular weight polyethylene tubing with low molecule paraffin as rheological agent, and other components are with embodiment 1.
Pipe performance test result described in embodiment 1-4 and comparative example is shown in Table 1(It is to extrude Φ 64*3.5mm tubing Example).
The Comparative result table of table 1
Tensile strength testing standard GB1039-79.
Frictional behaviour is tested:Equipment M-200 friction wear testing machines, load 20kg.
Fraction time:3h, temperature:Room temperature, to grinding part:Steel wheel(45#Steel)Diameter 40mm.
Experimental condition:Dry grinding.
To in the preparation process and comparative example of poly- para hydroxybenzene formyl ethylene glycol terephthalate with low molecule paraffin Production method for the common ultrahigh molecular weight polyethylene tubing of rheological agent is those of ordinary skill in the art and should generally obtain The common knowledge known, will not be described here.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or using the present invention. Various modifications to these embodiments will be apparent for those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, the present invention The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one The most wide scope for causing.

Claims (10)

1. a kind of ultra high molecular weight polyethylene alloy tubing, it is characterised in that:Raw material includes the component of following weight portion:
40 ~ 95 parts of ultra-high molecular weight polyethylene
Macromolecule strengthens 3 ~ 50 parts of rheological agent
2 ~ 10 parts of compatilizer
0.1 ~ 2.5 part of antioxidant
0.2 ~ 5 part of additive.
2. a kind of ultra high molecular weight polyethylene alloy tubing according to claim 1, it is characterised in that the high score described in it It is poly- para hydroxybenzene formyl ethylene glycol terephthalate that son amount strengthens rheological agent.
3. a kind of ultra high molecular weight polyethylene alloy tubing according to claim 1, it is characterised in that the superelevation described in it The molecular weight of molecular weight polyethylene is 200 ~ 9,000,000.
4. a kind of ultra high molecular weight polyethylene alloy tubing according to claim 1, it is characterised in that:It is compatible described in it Agent is hydrocarbon acids compatilizer.
5. a kind of ultra high molecular weight polyethylene alloy tubing according to claim 4, it is characterised in that:Described compatilizer For maleic anhydride grafted polyethylene.
6. a kind of ultra high molecular weight polyethylene alloy tubing according to claim 1, it is characterised in that:Antioxygen described in it Agent is phenolic antioxidant.
7. a kind of ultra high molecular weight polyethylene alloy tubing according to claim 6, it is characterised in that:Described antioxidant For B215 phenolic antioxidants.
8. a kind of ultra high molecular weight polyethylene alloy tubing according to claim 1, it is characterised in that:Addition described in it Agent is calcium stearate.
9. a kind of preparation method of ultra high molecular weight polyethylene alloy tubing as claimed in claim 1, it is characterised in that its bag Include following steps:
(1)The macromolecule of the ultra-high molecular weight polyethylene of 40 ~ 95 weight portions, 3 ~ 50 weight portions is strengthened into rheological agent, 2 ~ 10 weight The additive mix homogeneously of the compatilizer, the antioxidant of 0.1 ~ 2.5 weight portion and 0.2 ~ 5 weight portion of part;
(2)Said mixture is dried 4 ~ 8 hours at 100 ~ 120 DEG C;
(3)Above-mentioned dried raw material is uniformly mixed in mixing plant, rotating speed>200r/min;
(4)By extruder extruding pipe material, wherein processing temperature is the just material of mix homogeneously:120-180 DEG C of feeding section, pressure Contracting section:220-280 DEG C, 230-300 DEG C of homogenizing zone exports 180-240 DEG C.
10. the preparation method of a kind of ultra high molecular weight polyethylene alloy tubing according to claim 9, it is characterised in that: Described extruder is conical double screw extruder.
CN201611121106.2A 2016-12-08 2016-12-08 Ultra-high molecular weight polyethylene alloy tube and preparation method thereof Pending CN106589543A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111154164A (en) * 2020-01-14 2020-05-15 中国石油大学(北京) Preparation method of ultrahigh molecular weight polyethylene composite material and product thereof
CN113121902A (en) * 2021-03-23 2021-07-16 江西铜业股份有限公司 Rapid-forming ultrahigh molecular weight polyethylene pipe and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102432939A (en) * 2011-11-07 2012-05-02 中国蓝星(集团)股份有限公司 Antistatic flame-retardant ultra high molecular weight polyethylene composition and preparation method thereof
CN102477180A (en) * 2010-11-25 2012-05-30 新疆天业(集团)有限公司 Linear low-density polyethylene composition
CN102911425A (en) * 2012-11-21 2013-02-06 上海化工研究院 Special material for extrusion-grade ultra-high molecular weight polyethylene pipe with high melt fluidity and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102477180A (en) * 2010-11-25 2012-05-30 新疆天业(集团)有限公司 Linear low-density polyethylene composition
CN102432939A (en) * 2011-11-07 2012-05-02 中国蓝星(集团)股份有限公司 Antistatic flame-retardant ultra high molecular weight polyethylene composition and preparation method thereof
CN102911425A (en) * 2012-11-21 2013-02-06 上海化工研究院 Special material for extrusion-grade ultra-high molecular weight polyethylene pipe with high melt fluidity and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111154164A (en) * 2020-01-14 2020-05-15 中国石油大学(北京) Preparation method of ultrahigh molecular weight polyethylene composite material and product thereof
CN111154164B (en) * 2020-01-14 2022-02-08 中国石油大学(北京) Preparation method of ultrahigh molecular weight polyethylene composite material and product thereof
CN113121902A (en) * 2021-03-23 2021-07-16 江西铜业股份有限公司 Rapid-forming ultrahigh molecular weight polyethylene pipe and preparation method thereof
CN113121902B (en) * 2021-03-23 2022-11-22 江西铜业股份有限公司 Rapid forming ultra-high molecular weight polyethylene pipe and preparation method thereof

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Application publication date: 20170426

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