CN106589498A - EPDM and SBR roller modified sealing material and preparation method thereof - Google Patents

EPDM and SBR roller modified sealing material and preparation method thereof Download PDF

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Publication number
CN106589498A
CN106589498A CN201610978700.7A CN201610978700A CN106589498A CN 106589498 A CN106589498 A CN 106589498A CN 201610978700 A CN201610978700 A CN 201610978700A CN 106589498 A CN106589498 A CN 106589498A
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China
Prior art keywords
parts
mixing
temperature
sbr
epdm
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CN201610978700.7A
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CN106589498B (en
Inventor
王胜杰
邱德健
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Wuhu Hangchuangxiang Road Automobile Parts Co ltd
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Huizhou Air Seal Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06Copolymers with styrene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/002Methods
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

Abstract

The invention provides an EPDM and SBR co-rolling modified sealing material and a preparation method thereof, and the sealing material is composed of the following parts by weight of raw materials: 9-18 parts of EPDM rubber, 22-32 parts of SBR, 14-20 parts of carbon black, 6.5-8.5 parts of naphthenic oil, 30-40 parts of nano calcium carbonate, 2.5-3.5 parts of an additive, 2.0-2.5 parts of a vulcanizing agent and 1.0-1.8 parts of a vulcanizing accelerator. Through the combination of the EPDM rubber and the SBR, product performances in the prior art can be met, cost of materials is low, and more products can be saved.

Description

Modified encapsulant of the common rollers of a kind of EPDM and SBR and preparation method thereof
Technical field
The present invention relates to technical field of rubber preparation, espespecially a kind of EPDM and SBR of the weather strip for automobile modified sealings of roller altogether Material.
Background technology
Due to automobile industry high speed development, the use of sealing strip glue constantly expands.This encapsulant is used with meeting automobile The sealing strip of door and window car door is used, and material weathering is heat-resisting to reach EPDM requirements, and production technology is good, and product prevents extraneous ash in satisfaction The materials such as dirt, empty gas and water are acted on into sealing system, and the cost of material is low, reduces greatly product material cost.
Ethylene propylene diene rubber main chain is made up of the saturated hydrocarbons of chemical stabilization, containing unsaturated double-bond only in side chain, therefore base Belong to kind of a saturation type rubber on this, due to nonpolarity substituent group in molecular structure, intermolecular cohesive energy is low, thus strand can compared with The chemical constitution of compliance, EP rubbers is kept to make its vulcanized article that there is unique performance within the scope of wide temperature.Ternary second Third rubber is very big in the application of weather strip for automobile field, and the main of EP rubbers has the disadvantage that curingprocess rate is slow,
, by butadiene and cinnamic copolymer, with wearability, anti-aging property, curingprocess rate is fast for butadiene-styrene rubber, by Relatively low in its elasticity, resistance to flexion, tear resistance are poor, in weather strip for automobile field using fewer.
EPDM material properties domestic at present are unstable, mostly dependence on import EPDM.So that the cost of weather strip for automobile compared with Height, existing EPDM costs are in about 22 yuan/more than KG.The maximum general purpose synthetic rubber of butadiene-styrene rubber current production rate, domestic production Butadiene-styrene rubber comparative maturity, about 12 yuan/KG of price, if a combination of the two, can solve current weather strip for automobile material cost High problem.
The content of the invention
For the high problem of existing encapsulant formulation cost, the present invention provides a kind of EPDM and SBR modified sealings of roller altogether Material.
The present invention is adopted the technical scheme that:A kind of modified encapsulant of the common rollers of EPDM and SBR, it is former by following parts by weight Material is made:A kind of modified encapsulant of the common rollers of EPDM and SBR, is made up of following parts by weight raw material:Ethylene propylene diene rubber 9-18 Part, butadiene-styrene rubber 22-32 parts, white carbon black 14-20 parts, naphthenic oil 6.5-8.5 parts, nano-calcium carbonate 30-40 parts, auxiliary agent 2.5-3.5 Part, vulcanizing agent 2.0-2.5 parts, vulcanization accelerator 1.0-1.8 parts.
As a further improvement on the present invention, the white carbon black is white carbon black N550.
As a further improvement on the present invention, the auxiliary agent is:Activated zinc oxide 808, stearic acid SA1081 and antioxidant 1010 are matched somebody with somebody in 6: 1: 0.5-0.8 ratio mixing system.
As a further improvement on the present invention, the vulcanizing agent is sulfur, and vulcanization accelerator is accelerant CZ, diphenylguanidine Or accelerator TT.
Present invention also offers a kind of calendering process of the modified encapsulant of the common rollers of EPDM and SBR, concretely comprises the following steps:
(1) one section of mixing:By 9-18 part ethylene propylene diene rubbers, 22-32 parts butadiene-styrene rubber and 2.5-3.5 parts auxiliary agent input are close Plasticate in mill the 100-120 seconds, input 14-20 parts white carbon black mixing 240-260 seconds, then put into 6.5-8.5 parts naphthenic oil and 30-40 Part nano-calcium carbonate mixing 320-340 seconds, blanking;Wherein banbury running parameter is:Enter glue temperature less than 45 degree, blanking temperature 125-150 DEG C, ram piston pressure be 0.6-0.8MPa, cooling water pressure be more than 0.1MPa, water temperature 20-26 DEG C, 30 revs/min of rotating speed Clock, capacity 71-73KG;
(2) slice:Discharging of internal mixer in 22 cun of mill stirring 2-3 minute slices, the rewinding after blower fan is cooled to room temperature, Room temperature is adjusted 4 hours;Sizing material storage condition be 23 ± 3 DEG C of temperature, humidity 50 ± 5%, useful life 4 hours to 30 days;
(3) two-stage mixing:Throw 50% 1 section of rubber master batch and enter close with 2.0-2.5 parts vulcanizing agent and 1.0-1.8 part vulcanization accelerators Mill kneads the 20-30 seconds, throws remaining 50% 1 section of rubber master batch and continues mixing 30 seconds, 80-85 DEG C of blanking;Banbury running parameter is: Pressure 0.5-0.6MPa, 30 revs/min of rotating speed, capacity 63-64KG enter glue temperature less than 40 DEG C, and cooling water pressure is more than 0.1MPa, Water temperature 14-18 DEG C;
(4) rewinding:22 cun of mill stirring 2-3 minutes after the discharging of two-stage mixing glue, room temperature rewinding is cooled in blower fan Obtain the EPDM and SBR modified encapsulants of roller altogether;Sizing material storage condition is 23 ± 3 DEG C of temperature, humidity 50 ± 5%, and useful life 8 is little Up to 7 days.
The invention has the beneficial effects as follows:By ethylene propylene diene rubber, the compounding of butadiene-styrene rubber, present product is disclosure satisfy that Can, the cost of material is low, can more saving products.
Specific embodiment
Embodiment 1
The modified sealant material of the common rollers of EPDM and SBR, is made up of following parts by weight raw material:
A kind of modified encapsulant of the common rollers of EPDM and SBR, is made up of following parts by weight raw material:9 parts of ethylene propylene diene rubber, 22 parts of butadiene-styrene rubber, 14 parts of white carbon black, 6.5 parts of naphthenic oil, 30 parts of nano-calcium carbonate, 2.5 parts of auxiliary agent, 2.0 parts of vulcanizing agent, sulfuration promote Enter 1.8 parts of agent.
Calendering process is comprised the following steps that:
(1) one section of mixing:By 9 parts of ethylene propylene diene rubbers, plasticate in 22 parts of butadiene-styrene rubber and 2.5 parts of auxiliary agent input banburies 100-120 seconds, 14 parts of white carbon blacks of input knead the 240-260 seconds, then put into 6.5 parts of naphthenic oils and 30 parts of nano-calcium carbonates mixing 320- 340 seconds, blanking;Wherein banbury running parameter is:Enter glue temperature less than 45 degree, 125-150 DEG C of blanking temperature, ram piston pressure It is more than 0.1MPa, water temperature 20-26 DEG C, 30 revs/min of rotating speed, capacity 71-73KG for 0.6-0.8MPa, cooling water pressure;
(2) slice:Discharging of internal mixer in 22 cun of mill stirring 2-3 minute slices, the rewinding after blower fan is cooled to room temperature, Room temperature is adjusted 4 hours;Sizing material storage condition be 23 ± 3 DEG C of temperature, humidity 50 ± 5%, useful life 4 hours to 30 days;
(3) two-stage mixing:Throw 50% 1 section of rubber master batch and 2.0 vulcanizing agents and 1.8 parts of vulcanization accelerators enter mixer mixing 20- 30 seconds, throw remaining 50% 1 section of rubber master batch and continue mixing 30 seconds, 80-85 DEG C of blanking;Banbury running parameter is:Pressure 0.5- 0.6MPa, 30 revs/min of rotating speed, capacity 63-64KG enter glue temperature less than 40 DEG C, and cooling water pressure is more than 0.1MPa, water temperature 14- 18℃;
(4) rewinding:22 cun of mill stirring 2-3 minutes after the discharging of two-stage mixing glue, room temperature rewinding is cooled in blower fan Obtain the EPDM and SBR modified encapsulants of roller altogether;Sizing material storage condition is 23 ± 3 DEG C of temperature, humidity 50 ± 5%, and useful life 8 is little Up to 7 days.
The performance of gained encapsulant is referring to table 1.
1 performance test data of table:
Embodiment 2
The modified sealant material of the common rollers of EPDM and SBR, is made up of following parts by weight raw material:
18 parts of ethylene propylene diene rubber, 32 parts of butadiene-styrene rubber, 20 parts of white carbon black, 8.5 parts of naphthenic oil, 40 parts of nano-calcium carbonate are helped 3.5 parts of agent, 2.5 parts of vulcanizing agent, 1.0 parts of vulcanization accelerator, by 1 calendering process refining glue of embodiment, the performance of gained encapsulant Referring to table 2.
2 performance test data of table:
Ultimate principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel it should be appreciated that the present invention is not restricted to the described embodiments, the simply explanation described in above-described embodiment and description this The principle of invention, of the invention without departing from the spirit and scope of the present invention also to have various changes and modifications, these changes Change and improvement is both fallen within scope of the claimed invention.

Claims (5)

1. a kind of modified encapsulant of the common rollers of EPDM and SBR, is made up of following parts by weight raw material:Ethylene propylene diene rubber 9-18 Part, butadiene-styrene rubber 22-32 parts, white carbon black 14-20 parts, naphthenic oil 6.5-8.5 parts, nano-calcium carbonate 30-40 parts, auxiliary agent 2.5-3.5 Part, vulcanizing agent 2.0-2.5 parts, vulcanization accelerator 1.0-1.8 parts.
2. encapsulant according to claim 1, it is characterised in that preferred, the white carbon black are white carbon black N550.
3. encapsulant according to claim 1, it is characterised in that the auxiliary agent is consisted of:It is activated zinc oxide 808, hard Fat acid SA1081 and antioxidant 1010 6: 1: 0.5-0.8 ratio mixed preparing by weight.
4. encapsulant according to claim 1, it is characterised in that the vulcanizing agent is sulfur, vulcanization accelerator is to promote Enter agent CZ, diphenylguanidine or accelerator TT.
5. a kind of preparation method of the encapsulant as described in any one of claim 1-4, concretely comprises the following steps:
(1) one section of mixing:By 9-18 part ethylene propylene diene rubbers, 22-32 parts butadiene-styrene rubber and 2.5-3.5 parts auxiliary agent input banbury In plasticate the 100-120 seconds, input 14-20 parts white carbon blacks mixing 240-260 seconds, then put into 6.5-8.5 parts naphthenic oil and 30-40 parts are received Rice Calcium Carbonate mixing 320-340 seconds, blanking;Wherein banbury running parameter is:Enter glue temperature less than 45 degree, blanking temperature 125- 150 DEG C, ram piston pressure be 0.6-0.8MPa, cooling water pressure more than 0.1MPa, water temperature 20-26 DEG C, 30 revs/min of rotating speed, hold Amount 71-73KG;
(2) slice:Discharging of internal mixer is in 22 cun of mill stirring 2-3 minute slices, the rewinding after blower fan is cooled to room temperature, room temperature Degree is adjusted 4 hours;Sizing material storage condition be 23 ± 3 DEG C of temperature, humidity 50 ± 5%, useful life 4 hours to 30 days;
(3) two-stage mixing:Throw 50% 1 section of rubber master batch and enter banbury with 2.0-2.5 parts vulcanizing agent and 1.0-1.8 part vulcanization accelerators The mixing 20-30 seconds, throw remaining 50% 1 section of rubber master batch and continue mixing 30 seconds, 80-85 DEG C of blanking;Banbury running parameter is:Pressure 0.5-0.6MPa, 30 revs/min of rotating speed, capacity 63-64KG enter glue temperature less than 40 DEG C, and cooling water pressure is more than 0.1MPa, water temperature 14-18℃;
(4) rewinding:22 cun of mill stirring 2-3 minutes after the discharging of two-stage mixing glue, room temperature rewinding is cooled in blower fan and is obtained The modified encapsulant of the common rollers of EPDM and SBR;Sizing material storage condition be 23 ± 3 DEG C of temperature, humidity 50 ± 5%, useful life 8 hours To 7 days.
CN201610978700.7A 2016-11-07 2016-11-07 A kind of EPDM and SBR be total to roller modification sealing material and preparation method thereof Active CN106589498B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107880408A (en) * 2017-12-11 2018-04-06 安徽五狼神橡胶制品有限公司 A kind of high rubber of tensile strength
CN110878160A (en) * 2018-09-05 2020-03-13 宁波庸禾新材料科技有限公司 Environment-friendly weather-resistant thermoplastic elastomer material for new energy automobile

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104893114A (en) * 2015-05-11 2015-09-09 苏州国泰科技发展有限公司 Processing method for halogen-free retardant rubber sealing bar of automobile window

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104893114A (en) * 2015-05-11 2015-09-09 苏州国泰科技发展有限公司 Processing method for halogen-free retardant rubber sealing bar of automobile window

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
(日)河冈丰: "《橡胶配方手册》", 31 December 1989 *
吕庆: "轨道车辆门窗低烟无卤阻燃密封条的研制", 《橡胶工业》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107880408A (en) * 2017-12-11 2018-04-06 安徽五狼神橡胶制品有限公司 A kind of high rubber of tensile strength
CN110878160A (en) * 2018-09-05 2020-03-13 宁波庸禾新材料科技有限公司 Environment-friendly weather-resistant thermoplastic elastomer material for new energy automobile

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Effective date of registration: 20190508

Address after: 241000 Six Workshops on the West Side of Qingshuihe Road, East District of Wuhu Economic and Technological Development Zone, Wuhu City, Anhui Province

Patentee after: Wuhu Hangchuangxiang Road Automobile Parts Co.,Ltd.

Address before: 516000 Yonghua Industrial Park Building D, Ganpi Village, Long Town, Huiyang District, Huizhou City, Guangdong Province

Patentee before: HUIZHOU HONTRAN SEALING MEMBER CO.,LTD.

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Address after: 241000 No. 38, Yongzhen Road, Wuhu District, Wuhu City (Anhui) Free Trade Pilot Zone, Anhui Province

Patentee after: Wuhu Hangchuangxiang Road Automobile Parts Co.,Ltd.

Address before: 241000 Six Workshops on the West Side of Qingshuihe Road, East District of Wuhu Economic and Technological Development Zone, Wuhu City, Anhui Province

Patentee before: Wuhu Hangchuangxiang Road Automobile Parts Co.,Ltd.