Modified encapsulant of the common rollers of a kind of EPDM and SBR and preparation method thereof
Technical field
The present invention relates to technical field of rubber preparation, espespecially a kind of EPDM and SBR of the weather strip for automobile modified sealings of roller altogether
Material.
Background technology
Due to automobile industry high speed development, the use of sealing strip glue constantly expands.This encapsulant is used with meeting automobile
The sealing strip of door and window car door is used, and material weathering is heat-resisting to reach EPDM requirements, and production technology is good, and product prevents extraneous ash in satisfaction
The materials such as dirt, empty gas and water are acted on into sealing system, and the cost of material is low, reduces greatly product material cost.
Ethylene propylene diene rubber main chain is made up of the saturated hydrocarbons of chemical stabilization, containing unsaturated double-bond only in side chain, therefore base
Belong to kind of a saturation type rubber on this, due to nonpolarity substituent group in molecular structure, intermolecular cohesive energy is low, thus strand can compared with
The chemical constitution of compliance, EP rubbers is kept to make its vulcanized article that there is unique performance within the scope of wide temperature.Ternary second
Third rubber is very big in the application of weather strip for automobile field, and the main of EP rubbers has the disadvantage that curingprocess rate is slow,
, by butadiene and cinnamic copolymer, with wearability, anti-aging property, curingprocess rate is fast for butadiene-styrene rubber, by
Relatively low in its elasticity, resistance to flexion, tear resistance are poor, in weather strip for automobile field using fewer.
EPDM material properties domestic at present are unstable, mostly dependence on import EPDM.So that the cost of weather strip for automobile compared with
Height, existing EPDM costs are in about 22 yuan/more than KG.The maximum general purpose synthetic rubber of butadiene-styrene rubber current production rate, domestic production
Butadiene-styrene rubber comparative maturity, about 12 yuan/KG of price, if a combination of the two, can solve current weather strip for automobile material cost
High problem.
The content of the invention
For the high problem of existing encapsulant formulation cost, the present invention provides a kind of EPDM and SBR modified sealings of roller altogether
Material.
The present invention is adopted the technical scheme that:A kind of modified encapsulant of the common rollers of EPDM and SBR, it is former by following parts by weight
Material is made:A kind of modified encapsulant of the common rollers of EPDM and SBR, is made up of following parts by weight raw material:Ethylene propylene diene rubber 9-18
Part, butadiene-styrene rubber 22-32 parts, white carbon black 14-20 parts, naphthenic oil 6.5-8.5 parts, nano-calcium carbonate 30-40 parts, auxiliary agent 2.5-3.5
Part, vulcanizing agent 2.0-2.5 parts, vulcanization accelerator 1.0-1.8 parts.
As a further improvement on the present invention, the white carbon black is white carbon black N550.
As a further improvement on the present invention, the auxiliary agent is:Activated zinc oxide 808, stearic acid SA1081 and antioxidant
1010 are matched somebody with somebody in 6: 1: 0.5-0.8 ratio mixing system.
As a further improvement on the present invention, the vulcanizing agent is sulfur, and vulcanization accelerator is accelerant CZ, diphenylguanidine
Or accelerator TT.
Present invention also offers a kind of calendering process of the modified encapsulant of the common rollers of EPDM and SBR, concretely comprises the following steps:
(1) one section of mixing:By 9-18 part ethylene propylene diene rubbers, 22-32 parts butadiene-styrene rubber and 2.5-3.5 parts auxiliary agent input are close
Plasticate in mill the 100-120 seconds, input 14-20 parts white carbon black mixing 240-260 seconds, then put into 6.5-8.5 parts naphthenic oil and 30-40
Part nano-calcium carbonate mixing 320-340 seconds, blanking;Wherein banbury running parameter is:Enter glue temperature less than 45 degree, blanking temperature
125-150 DEG C, ram piston pressure be 0.6-0.8MPa, cooling water pressure be more than 0.1MPa, water temperature 20-26 DEG C, 30 revs/min of rotating speed
Clock, capacity 71-73KG;
(2) slice:Discharging of internal mixer in 22 cun of mill stirring 2-3 minute slices, the rewinding after blower fan is cooled to room temperature,
Room temperature is adjusted 4 hours;Sizing material storage condition be 23 ± 3 DEG C of temperature, humidity 50 ± 5%, useful life 4 hours to 30 days;
(3) two-stage mixing:Throw 50% 1 section of rubber master batch and enter close with 2.0-2.5 parts vulcanizing agent and 1.0-1.8 part vulcanization accelerators
Mill kneads the 20-30 seconds, throws remaining 50% 1 section of rubber master batch and continues mixing 30 seconds, 80-85 DEG C of blanking;Banbury running parameter is:
Pressure 0.5-0.6MPa, 30 revs/min of rotating speed, capacity 63-64KG enter glue temperature less than 40 DEG C, and cooling water pressure is more than 0.1MPa,
Water temperature 14-18 DEG C;
(4) rewinding:22 cun of mill stirring 2-3 minutes after the discharging of two-stage mixing glue, room temperature rewinding is cooled in blower fan
Obtain the EPDM and SBR modified encapsulants of roller altogether;Sizing material storage condition is 23 ± 3 DEG C of temperature, humidity 50 ± 5%, and useful life 8 is little
Up to 7 days.
The invention has the beneficial effects as follows:By ethylene propylene diene rubber, the compounding of butadiene-styrene rubber, present product is disclosure satisfy that
Can, the cost of material is low, can more saving products.
Specific embodiment
Embodiment 1
The modified sealant material of the common rollers of EPDM and SBR, is made up of following parts by weight raw material:
A kind of modified encapsulant of the common rollers of EPDM and SBR, is made up of following parts by weight raw material:9 parts of ethylene propylene diene rubber,
22 parts of butadiene-styrene rubber, 14 parts of white carbon black, 6.5 parts of naphthenic oil, 30 parts of nano-calcium carbonate, 2.5 parts of auxiliary agent, 2.0 parts of vulcanizing agent, sulfuration promote
Enter 1.8 parts of agent.
Calendering process is comprised the following steps that:
(1) one section of mixing:By 9 parts of ethylene propylene diene rubbers, plasticate in 22 parts of butadiene-styrene rubber and 2.5 parts of auxiliary agent input banburies
100-120 seconds, 14 parts of white carbon blacks of input knead the 240-260 seconds, then put into 6.5 parts of naphthenic oils and 30 parts of nano-calcium carbonates mixing 320-
340 seconds, blanking;Wherein banbury running parameter is:Enter glue temperature less than 45 degree, 125-150 DEG C of blanking temperature, ram piston pressure
It is more than 0.1MPa, water temperature 20-26 DEG C, 30 revs/min of rotating speed, capacity 71-73KG for 0.6-0.8MPa, cooling water pressure;
(2) slice:Discharging of internal mixer in 22 cun of mill stirring 2-3 minute slices, the rewinding after blower fan is cooled to room temperature,
Room temperature is adjusted 4 hours;Sizing material storage condition be 23 ± 3 DEG C of temperature, humidity 50 ± 5%, useful life 4 hours to 30 days;
(3) two-stage mixing:Throw 50% 1 section of rubber master batch and 2.0 vulcanizing agents and 1.8 parts of vulcanization accelerators enter mixer mixing 20-
30 seconds, throw remaining 50% 1 section of rubber master batch and continue mixing 30 seconds, 80-85 DEG C of blanking;Banbury running parameter is:Pressure 0.5-
0.6MPa, 30 revs/min of rotating speed, capacity 63-64KG enter glue temperature less than 40 DEG C, and cooling water pressure is more than 0.1MPa, water temperature 14-
18℃;
(4) rewinding:22 cun of mill stirring 2-3 minutes after the discharging of two-stage mixing glue, room temperature rewinding is cooled in blower fan
Obtain the EPDM and SBR modified encapsulants of roller altogether;Sizing material storage condition is 23 ± 3 DEG C of temperature, humidity 50 ± 5%, and useful life 8 is little
Up to 7 days.
The performance of gained encapsulant is referring to table 1.
1 performance test data of table:
Embodiment 2
The modified sealant material of the common rollers of EPDM and SBR, is made up of following parts by weight raw material:
18 parts of ethylene propylene diene rubber, 32 parts of butadiene-styrene rubber, 20 parts of white carbon black, 8.5 parts of naphthenic oil, 40 parts of nano-calcium carbonate are helped
3.5 parts of agent, 2.5 parts of vulcanizing agent, 1.0 parts of vulcanization accelerator, by 1 calendering process refining glue of embodiment, the performance of gained encapsulant
Referring to table 2.
2 performance test data of table:
Ultimate principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel it should be appreciated that the present invention is not restricted to the described embodiments, the simply explanation described in above-described embodiment and description this
The principle of invention, of the invention without departing from the spirit and scope of the present invention also to have various changes and modifications, these changes
Change and improvement is both fallen within scope of the claimed invention.