CN106589436A - Method for preparing nanopore aerogel composite pipe shell - Google Patents

Method for preparing nanopore aerogel composite pipe shell Download PDF

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Publication number
CN106589436A
CN106589436A CN201611147986.0A CN201611147986A CN106589436A CN 106589436 A CN106589436 A CN 106589436A CN 201611147986 A CN201611147986 A CN 201611147986A CN 106589436 A CN106589436 A CN 106589436A
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China
Prior art keywords
shell
composite pipe
nano
aerogel composite
preparation
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CN201611147986.0A
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Chinese (zh)
Inventor
周致中
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WUXI CITY MINGJIANG INSULATION MATERIAL CO Ltd
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WUXI CITY MINGJIANG INSULATION MATERIAL CO Ltd
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Priority to CN201611147986.0A priority Critical patent/CN106589436A/en
Publication of CN106589436A publication Critical patent/CN106589436A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/10Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2300/00Characterised by the use of unspecified polymers

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The invention relates to a method for preparing nanopore aerogel composite pipe shell, and belongs to the technical field of heat preservation. The finished nanopore aerogel composite pipe shell is prepared by forming reelpipe, preparing a curing solution, and conducting curing and drying. The prepared nanopore aerogel composite pipe shell has the advantages of being low in volume-weight, small in heat conductivity coefficient, good in insulation effect and convenient to construct, the work efficiency can be greatly improved, and the construction cost is reduced.

Description

A kind of preparation method of nano-hole aerogel composite pipe shell
Technical field
The present invention relates to a kind of preparation method of nano-hole aerogel composite pipe shell, belongs to heat preservation technology field.
Background technology
Nanoporous aerogel insulation quilt is to be currently known the minimum heat-barrier material of heat conductivity, and it is aerosil In being compound in fiber, with the easy Cai Jian ﹑ of Rou Ruan ﹑ Wu the overall characteristics such as hydrophobic of machine Fang Huo ﹑.It is mainly used in Gong industry Guan Dao ﹑ storage tanks, work Industry body of heater, power plant, survival capsule, directly buried pipeline, injection machine, detachable muff, thickened oil recovery, transportation, household electrical appliance, The insulation in the fields such as iron and steel, non-ferrous metal, glass.
Nano-hole aerogel felt is widely used on heat power equipment and pipeline, and its thickness is limited by base material Nomex thickness System, generally 3mm, 6mm, 10mm.When adiabatic construction is carried out on pipeline(The especially less pipeline of diameter), because it is curved Bounce during song deformation is larger, and dust is big, lays that the number of plies is more, and when carrying out on-site cutting, spillage of material is big, wastes time and energy, Difficulty of construction is big, and site environment is severe.In the market temporarily without nano-hole aerogel shell.
The content of the invention
It is an object of the invention to overcome above-mentioned weak point, there is provided a kind of preparation side of nano-hole aerogel composite pipe shell Method.
According to the present invention provide technical scheme, a kind of preparation method of nano-hole aerogel composite pipe shell, by weight Meter step is as follows:
(1)Pipe crimping molding:Inorfil resin cotton is adopted for base material, pipe crimping molding is carried out at 180-200 DEG C to it, specification is full Sufficient necessary requirement, subsequently carries out solidifying and setting 6-8 hour at 180-200 DEG C, and shell unit weight is controlled in 60-70kg/m3
(2)It is prepared by Maturing solution:Add in agitator 70-90 part Ludox, 8-12 part opacifiers, 8 parts of aerosils, 2 parts of hydrophober, 2800-3200r/min stirring 5-10min;It is standby with acid for adjusting pH value to 6-7;
(3)Ripening:By step(1)Gained shell step(2)The Maturing solution of preparation is impregnated, in being placed in hermetic container Gel ripening 12-24h is carried out at 60-80 DEG C, the shell after ripening is obtained;
(4)It is dried:Shell after ripening is dried using supercritical drying process and is dried 16-24h, obtain final product product nano-pore Aeroge composite pipe shell.
Step(1)The inorfil resin cotton is fiberglass resin cotton or silicon fiberized resin cotton.
Step(2)The opacifier is silicon carbide micro-powder or zirconium oxide.
Step(2)The hydrophober is hydroxy-silicone-oil emulsion or containing hydrogen silicone oil.
Step(2)The acid is oxalic acid or hydrochloric acid.
Step(3)Critical temperature control at 31.1 DEG C, critical pressure 7.29MPa.
Beneficial effects of the present invention:Nano-hole aerogel shell prepared by the present invention has that unit weight is low, heat conductivity is little, exhausted Thermal effect is good, easy construction the characteristics of, can greatly improve work efficiency, reduce construction cost.
Specific embodiment
A kind of preparation method of nano-hole aerogel composite pipe shell of embodiment 1
(1)Pipe crimping molding:Inorfil resin cotton is adopted for base material, pipe crimping molding is carried out at 180 DEG C to it, specification meets institute Needs are asked, and solidifying and setting are subsequently carried out at 180 DEG C 8 hours, and shell unit weight is controlled in 60kg/m3
(2)It is prepared by Maturing solution:Add in agitator 70 parts of Ludox, 8 parts of opacifiers, 8 parts of aerosils, 2 parts hate Water preparation, 2800r/min stirring 10min;It is standby with acid for adjusting pH value to 6;
(3)Ripening:By step(1)Gained shell step(2)The Maturing solution of preparation is impregnated, in being placed in hermetic container Gel ripening 12-24h is carried out at 60-80 DEG C, the shell after ripening is obtained;
(4)It is dried:Shell after ripening is dried into 16h using supercritical drying process, product nano-hole aerogel is obtained final product Composite pipe shell.
Step(1)The inorfil resin cotton is fiberglass resin cotton.
Step(2)The opacifier is silicon carbide micro-powder.The hydrophober is hydroxy-silicone-oil emulsion or containing hydrogen silicone oil.It is described Acid is oxalic acid.
Step(3)Critical temperature control at 31.1 DEG C, critical pressure 7.29MPa.
It is as follows that embodiment 1 prepares gained nano-hole aerogel composite pipe shell important technological parameters:Unit weight:80kg/m, heat conduction Coefficient≤0.023 W/mK;Hydrophobic rate:≥98%;Using temperature:Fiberglass type≤650 DEG C;Aluminium silicate fiber d type≤1000 ℃。
A kind of preparation method of nano-hole aerogel composite pipe shell of embodiment 2, by weight step is as follows:
(1)Pipe crimping molding:Inorfil resin cotton is adopted for base material, pipe crimping molding is carried out at 200 DEG C to it, specification meets institute Needs are asked, and solidifying and setting are subsequently carried out at 200 DEG C 6 hours, and shell unit weight is controlled in 60kg/m3
(2)It is prepared by Maturing solution:Add in agitator 90 parts of Ludox, 8 parts of opacifiers, 8 parts of aerosils, 2 parts hate Water preparation, 3200r/min stirring 5min;It is standby with acid for adjusting pH value to 7;
(3)Ripening:By step(1)Gained shell step(2)The Maturing solution of preparation is impregnated, in being placed in hermetic container Gel ripening 12h is carried out at 80 DEG C, the shell after ripening is obtained;
(4)It is dried:Shell after ripening is dried into 24h using supercritical drying process, product nano-hole aerogel is obtained final product Composite pipe shell.
Step(1)The inorfil resin cotton is silicon fiberized resin cotton.
Step(2)The opacifier is zirconium oxide.The hydrophober is containing hydrogen silicone oil.The acid is hydrochloric acid.
Step(3)Critical temperature control at 31.1 DEG C, critical pressure 7.29MPa.
It is as follows that embodiment 1 prepares gained nano-hole aerogel composite pipe shell important technological parameters:Unit weight:90kg/m, heat conduction Coefficient≤0.023 W/mK;Hydrophobic rate:≥98%;Using temperature:Fiberglass type≤650 DEG C;Aluminium silicate fiber d type≤1000 ℃。
A kind of preparation method of nano-hole aerogel composite pipe shell of embodiment 3, by weight step is as follows:
(1)Pipe crimping molding:Inorfil resin cotton is adopted for base material, pipe crimping molding is carried out at 180-200 DEG C to it, specification is full Sufficient necessary requirement, subsequently carries out solidifying and setting 7 hours at 190 DEG C, and shell unit weight is controlled in 65kg/m3
(2)It is prepared by Maturing solution:Add in agitator 75 parts of Ludox, 10 parts of opacifiers, 8 parts of aerosils, 2 parts hate Water preparation, 3000r/min stirring 8min;It is standby with acid for adjusting pH value to 6.5;
(3)Ripening:By step(1)Gained shell step(2)The Maturing solution of preparation is impregnated, in being placed in hermetic container Gel ripening 18h is carried out at 70 DEG C, the shell after ripening is obtained;
(4)It is dried:Shell after ripening is dried into 20h using supercritical drying process, product nano-hole aerogel is obtained final product Composite pipe shell.
Step(1)The inorfil resin cotton is fiberglass resin cotton.
Step(2)The opacifier is silicon carbide micro-powder.The hydrophober is hydroxy-silicone-oil emulsion.The acid is hydrochloric acid.
Step(3)Critical temperature control at 31.1 DEG C, critical pressure 7.29MPa.
It is as follows that embodiment 1 prepares gained nano-hole aerogel composite pipe shell important technological parameters:Unit weight:100kg/m, leads Hot coefficient≤0.023 W/mK;Hydrophobic rate:≥98%;Using temperature:Fiberglass type≤650 DEG C;Aluminium silicate fiber d type≤ 1000℃。

Claims (6)

1. a kind of preparation method of nano-hole aerogel composite pipe shell, is characterized in that by weight step is as follows:
(1)Pipe crimping molding:Inorfil resin cotton is adopted for base material, pipe crimping molding is carried out at 180-200 DEG C to it, specification is full Sufficient necessary requirement, subsequently carries out solidifying and setting 6-8 hour at 180-200 DEG C, and shell unit weight is controlled in 60-70kg/m3
(2)It is prepared by Maturing solution:Add in agitator 70-90 part Ludox, 8-12 part opacifiers, 8 parts of aerosils, 2 parts of hydrophober, 2800-3200r/min stirring 5-10min;It is standby with acid for adjusting pH value to 6-7;
(3)Ripening:By step(1)Gained shell step(2)The Maturing solution of preparation is impregnated, in being placed in hermetic container Gel ripening 12-24h is carried out at 60-80 DEG C, the shell after ripening is obtained;
(4)It is dried:Shell after ripening is dried into 16-24h using supercritical drying process, product nano-pore airsetting is obtained final product Glue composite pipe shell.
2. the preparation method of nano-hole aerogel composite pipe shell as claimed in claim 1, is characterized in that:Step(1)It is described inorganic Fibre resin cotton is fiberglass resin cotton or silicon fiberized resin cotton.
3. the preparation method of nano-hole aerogel composite pipe shell as claimed in claim 1, is characterized in that:Step(2)The shading Agent is silicon carbide micro-powder or zirconium oxide.
4. the preparation method of nano-hole aerogel composite pipe shell as claimed in claim 1, is characterized in that:Step(2)The hydrophobic Agent is hydroxy-silicone-oil emulsion or containing hydrogen silicone oil.
5. the preparation method of nano-hole aerogel composite pipe shell as claimed in claim 1, is characterized in that:Step(2)The acid is Oxalic acid or hydrochloric acid.
6. the preparation method of nano-hole aerogel composite pipe shell as claimed in claim 1, is characterized in that:Step(3)It is described critical Temperature control at 31.1 DEG C, critical pressure 7.29MPa.
CN201611147986.0A 2016-12-13 2016-12-13 Method for preparing nanopore aerogel composite pipe shell Pending CN106589436A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107746210A (en) * 2017-09-30 2018-03-02 烟台科立达节能科技有限公司 Nanometer titanium dioxide silica aerogel composite pipe and preparation method thereof
CN109264487A (en) * 2018-07-31 2019-01-25 湖北中嘉新材料有限公司 A kind of ceramic nanofibers shell process units and production method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0989103A1 (en) * 1998-09-24 2000-03-29 Rockwool International A/S Man-made vitreous fibre products for use in thermal insulation, and their production
CN1749214A (en) * 2005-08-01 2006-03-22 中国人民解放军国防科学技术大学 Aerogel heat insulation composite material and its preparing method
CN101219873A (en) * 2007-01-12 2008-07-16 上海船舶工艺研究所 Nano-porous thermal insulating material and method for producing the same
CN101671157A (en) * 2009-09-22 2010-03-17 中国人民解放军海军工程大学 High-efficiency insulating material used for high-temperature pipeline and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0989103A1 (en) * 1998-09-24 2000-03-29 Rockwool International A/S Man-made vitreous fibre products for use in thermal insulation, and their production
CN1749214A (en) * 2005-08-01 2006-03-22 中国人民解放军国防科学技术大学 Aerogel heat insulation composite material and its preparing method
CN101219873A (en) * 2007-01-12 2008-07-16 上海船舶工艺研究所 Nano-porous thermal insulating material and method for producing the same
CN101671157A (en) * 2009-09-22 2010-03-17 中国人民解放军海军工程大学 High-efficiency insulating material used for high-temperature pipeline and preparation method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107746210A (en) * 2017-09-30 2018-03-02 烟台科立达节能科技有限公司 Nanometer titanium dioxide silica aerogel composite pipe and preparation method thereof
CN109264487A (en) * 2018-07-31 2019-01-25 湖北中嘉新材料有限公司 A kind of ceramic nanofibers shell process units and production method

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Application publication date: 20170426