A kind of metal cylinder mat automatic printing technical application
Technical field
The present invention relates to automatic printing technical field, specially a kind of metal cylinder mat automatic printing technical application.
Background technique
The metal cylinder mat of domestic production at present, sale can all print one layer of special colloid coating in circle mouth position,
Be used to enhance head gasket sealing characteristics and high pressure characteristics resistant to high temperatures.Its feature: it prints colloid coating and increases hair in circle mouth position
Cylinder body leakproofness in motivation use process, but if coating print is in uneven thickness and printing position inaccurately just will affect
The sealing effect of engine reduces service life of aeroengine.
Existing automatic printing technology, silk-screen error is big, and quality is low, inefficient.
Summary of the invention
The purpose of the present invention is to provide a kind of metal cylinder mat automatic printing technical applications, to solve above-mentioned background technique
The silk-screen error of middle proposition is big, and quality is low, inefficient problem.
To achieve the above object, the invention provides the following technical scheme: a kind of metal cylinder mat automatic printing technical application,
The following steps are included:
1) part and fluorubber, are got, needs get with what is indicated in guiding book according to the process name in product work subpoena
Part and fluorubber;
2), silk-screen plate is installed, screen printing plate, installation are installed according to the name of product and silk screen product type indicated on screen printing plate
Ink-retruning blade and doctor;
3), screen printing plate, ink-retruning blade and doctor in step 2) are adjusted, adjustment screen printing plate and workbench gap are 3
~5mm, will scrape, the angle of ink-retruning blade is adjusted to 30~45 °, and adjustment is scraped, ink-retruning blade range of operation is than effective printing length or so
Major 15~20mm;
4), screen printer parameter is configured;
5) printing rubber, is prepared with the fluorubber of step 1), printing rubber matches (weight ratio): curing agent: 12% ± 2%, slow
Dry agent: 35%~45%;
6) detection is diluted to the printing rubber in step 5), ethyl acetate is added to be diluted to suitable solubility, printing glue is viscous
Degree are as follows: 200 ± 20 seconds, detection means: apply -4 glasss, stopwatch;
7), the metal cylinder mat got in step 1) is put on silk-screen machine bench and is printed, print speed printing speed are as follows:
690mm/s;
8), the product after silk-screen in step 7) is placed on drying line conveyer belt and is dried;
9), the part after drying in step 8) is detected, FAA first article assurance fills in technological parameter minute book and quality three
Inspection card, the part after drying require to carry out thickness measure according to printing process measurement point, part cleaning, dry, print after drying
The defects of brush coating adhesive force is qualified, and printing rubber is without scuffing, accumulation, starved, is checked and is recorded according to quality examination project.
Preferably, ventilation switch is opened after relevant parameter is set up in the step 4).
Preferably, metal cylinder mat printing is face-up in the step 7).
Preferably, the one side of silk-screen is upward in the step 8).
Preferably, metal cylinder mat is equipped with location hole and orientation angle in the step 7).
Compared with prior art, the beneficial effects of the present invention are: silk-screen in the metal cylinder mat automatic printing technical application
Technology colloid is matched in strict accordance with ratio, and silk-screen effect is good, and quality is high, and evenness and air-tightness are good, and location hole or orientation angle can be consolidated
Determine gasket, improve silk-screen positional accuracy, silk-screen error rate controls the range in very little, almost nil, the automatic silk of strict control
Print scrapes, ink-retruning blade angle and accurately controls print speed printing speed, and printing quality greatly promotes, and efficiency improves, automatic printing technology
Application, reduce manpower 40%, while improving production efficiency 50%.
Specific embodiment
The present invention provides a kind of technical solution: a kind of metal cylinder mat automatic printing technical application, comprising the following steps:
1) part and fluorubber, are got, needs get with what is indicated in guiding book according to the process name in product work subpoena
Part and fluorubber;
2), silk-screen plate is installed, screen printing plate, installation are installed according to the name of product and silk screen product type indicated on screen printing plate
Ink-retruning blade and doctor;
3), screen printing plate, ink-retruning blade and doctor in step 2) are adjusted, adjustment screen printing plate and workbench gap are 3
~5mm, will scrape, the angle of ink-retruning blade is adjusted to 30~45 °, and adjustment is scraped, ink-retruning blade range of operation is than effective printing length or so
Major 15~20mm, the scraping of strict control automatic silk screen printing, ink-retruning blade angle, printing quality greatly promote, and efficiency improves;
4), screen printer parameter is configured;
5) printing rubber, is prepared with the fluorubber of step 1), printing rubber matches (weight ratio): curing agent: 12% ± 2%, slow
Dry agent: 35%~45%, silk-screen technology colloid is matched in strict accordance with ratio, and silk-screen effect is good, and quality is high, evenness and air-tightness
It is good;
6) detection is diluted to the printing rubber in step 5), ethyl acetate is added to be diluted to suitable solubility, printing glue is viscous
Degree are as follows: 200 ± 20 seconds, detection means: apply -4 glasss, stopwatch;
7), the metal cylinder mat got in step 1) is put on silk-screen machine bench and is printed, print speed printing speed are as follows:
690mm/s is precisely controlled print speed printing speed, greatly improves printing quality;
8), the product after silk-screen in step 7) is placed on drying line conveyer belt and is dried;
9), the part after drying in step 8) is detected, FAA first article assurance fills in technological parameter minute book and quality three
Inspection card, the part after drying require to carry out thickness measure according to printing process measurement point, part cleaning, dry, print after drying
The defects of brush coating adhesive force is qualified, and printing rubber is without scuffing, accumulation, starved, is checked and is recorded according to quality examination project.
In above-described embodiment, specifically, after setting up relevant parameter in step 4) open ventilation switch, to silk-screen workshop into
Row is aeration-cooling, improves the air quality in silk-screen workshop.
In above-described embodiment, specifically, metal cylinder mat printing up, prevents printing from malfunctioning in step 7).
In above-described embodiment, specifically, the one side of silk-screen upward, prevents after silk-screen that the handwriting is blurred in step 8).
In above-described embodiment, specifically, metal cylinder mat is equipped with location hole and orientation angle in step 7), to metal gas
Cylinder carries out positioning printing, improves silk-screen positional accuracy, reduces silk-screen error.
Silk-screen technology colloid proportion is in strict accordance with ratio, silk-screen effect in the metal cylinder mat automatic printing technical application
Good, quality is high, and evenness and air-tightness are good, and location hole or orientation angle are capable of fixing gasket, improves silk-screen positional accuracy, silk-screen error
Rate controls the range in very little, almost nil, the scraping of strict control automatic silk screen printing, ink-retruning blade angle and accurate control printing speed
Degree, printing quality greatly promote, and efficiency improves, the application of automatic printing technology, reduce manpower 40%, while improving production efficiency
50%.
In conclusion the basic principles, main features and advantages of the invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Effect object defines.