CN106584663B - Aerated bricks blank steam curing device - Google Patents
Aerated bricks blank steam curing device Download PDFInfo
- Publication number
- CN106584663B CN106584663B CN201611045453.1A CN201611045453A CN106584663B CN 106584663 B CN106584663 B CN 106584663B CN 201611045453 A CN201611045453 A CN 201611045453A CN 106584663 B CN106584663 B CN 106584663B
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- CN
- China
- Prior art keywords
- aerated bricks
- spring
- bricks blank
- blank
- cutter
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0018—Separating articles from each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0036—Cutting means, e.g. water jets
Abstract
The invention belongs to aerated bricks production technical fields,More particularly to a kind of aerated bricks blank steam curing device,Including rack and column,Column is fixedly mounted in rack,The upper end of the column is installed with overarm brace,Pressing plate is equipped with below overarm brace,Cylinder is installed on pressing plate,Cylinder is movably connected on overarm brace,Overarm brace is vertically connected with cutter with rack,Aerated bricks blank is placed below pressing plate,Side of the aerated bricks blank far from cutter is equipped with baffle and spring,The both ends of spring are fixedly connected with rubber cushion blocks,Rubber reinforcement is equipped between both ends of the spring,Rubber reinforcement is fixedly connected on rubber cushion blocks,Rubber reinforcement is by spring-compressed,Spring is resisted against baffle close to the side of aerated bricks blank,Cutter upper end is wound with coil,And power supply is connected on cutter,It is not easily accessed steam between the gap for solving aerated bricks blank,The problem of causing the inside of aerated bricks blank to be not easy drying.
Description
Technical field
The invention belongs to aerated bricks production technical field more particularly to a kind of aerated bricks blank steam curing devices.
Background technology
Aerated bricks are the abbreviations of " autoclave aerated concrete building block ", are a kind of light thermal-insulation materials containing a large amount of sealed porositys
Material, with siliceous material (sand, flyash and containing silicon tailings etc.) and calcareous material (lime, cement) for primary raw material, admixture is got angry
Agent (aluminium powder) forms hole through adding water to stir by chemical reaction, passes through the techniques mistakes such as moulding by casting, precuring cutting, steam press maintenance
Porous silicic acid salt product made of journey.The general technological process of production of aerated bricks be for:Aerated bricks are just supported and cut-fill rear mold
Tool is pushed into just foster room with carrier chain and carries out initial set of getting angry, and room temperature is 48 DEG C~68 DEG C, and just the foster time is 1.5~2 hours, after just supporting
Framed and green body is hung together on the cutting bed for putting bottom plate well in advance with negative pressure suspender, slough it is framed, cutting machine i.e. to base
Body carries out crosscutting, longitudinal sectional, milling crust, and framed hang returns to manual cleaning and oiling on mould carriage, then hang mould vehicle upper group mould
It is poured into a mould next time, the green body after cutting is hung with overhead traveling crane together with bottom plate and is piled up two layers on kettle vehicle, support that there are four interlayers,
It is one group that several kettle vehicles, which are compiled,.After the completion of aerated bricks steam pressure and finished base substrate are organized into groups before kettle on stop line, opening will go out kettle
Still kettle kettle door first pulls out the finished product kettle vehicle in kettle with hoist engine, the automobile-used hoist engine of the kettle for preparing steam pressure is then pulled in steaming again
Pressure kettle is conserved.Manufactured goods on kettle vehicle hang warehouse for finished product with bridge crane, then transport to finished product heap with fork lift truck
, empty kettle vehicle and bottom plate hang and are back on turn-around, retracted with hoist engine after cleaning and recycled next time at yard frame.Aerated bricks
The steam-cured of blank is completed in still kettle, and aerated bricks blank is that blocking transport is steam-cured to carrying out in still kettle, it is easy to be caused
The inside of aerated bricks blank is not dried completely, and aerated bricks blank is easy to be scattered in the handling process, influences the production of aerated bricks
Quality.
Application publication number is that the patent of invention of 105904586 A of CN discloses a kind of bottom plate steam-cured for aerated bricks,
The bottom plate of the device is equipped with the steam introducing port that the bottom plate is imported for steam-cured steam, is used to carry on the bottom plate
Wait for that the load-bearing surface of steam-cured aerated bricks green body is equipped with the steam export mouth that the bottom plate is exported for steam-cured steam, the bottom
It is formed in the middle part of plate and is conducted, with the steam introducing port and the steam export mouth so that steam-cured steam is flowed respectively
Logical steam channel.Which solves wait on steam-cured aerated bricks green body close to bottom partially due to steam-cured degree not enough and
The problem of as waste material;But bottom plate is arranged in the device only below aerated bricks blank to be sintered, only to aerated bricks blank
Bottom dried, due to the aerated bricks blank after cutting be it is blocking be put into still kettle, each row of the aerated bricks after cutting
Between combine closely, during steam-cured to aerated bricks blank in still kettle, be not easily accessed between the gap of aerated bricks blank
Steam, causes the inside of aerated bricks blank to be not easy to dry, and finally transports the aerated bricks of finished product heap since inside does not parch
It is locally soft to easily cause aerated bricks, influences product quality.
Invention content
The present invention is not easily accessed steam between the gap in order to solve aerated bricks blank, leads to the inside of aerated bricks blank not
The problem of being easy drying, provides a kind of aerated bricks blank steam curing device.
In order to achieve the above object, base case of the invention provides a kind of aerated bricks blank steam curing device, including rack
And column, column are fixedly mounted in rack, the upper end of the column is installed with overarm brace, and pressing plate is equipped with below overarm brace,
Cylinder is installed on pressing plate, cylinder is movably connected on overarm brace, and overarm brace is vertically connected with cutter with rack,
Aerated bricks blank is placed below pressing plate, side of the aerated bricks blank far from cutter is equipped with baffle and spring, and the both ends of spring are solid
Surely it is connected with rubber cushion blocks, rubber reinforcement is equipped between both ends of the spring, rubber reinforcement is fixedly connected on rubber cushion blocks, and rubber reinforcement is by bullet
Spring compresses, and spring is resisted against baffle close to the side of aerated bricks blank, and cutter upper end is wound with coil, and is connected on cutter
There is power supply.
The principle of this base case is:Rack is used for vertical columns and places aerated bricks blank, overarm brace and rack
For connecting cutter, pressing plate can be longitudinally fixed to the progress of aerated bricks blank, and cylinder can be moved back and forth with dynamic pressure plate, convenient
The clamping and operating of aerated bricks blank;Due to being connected with power supply on wound around coil on cutter and cutter, when opening power supply, by
In electromagnetic induction, cutter can generate powerful magnetism in energization, after cutter cut aerated bricks blank, cut
Cutter moves to spring side, and cutter generate magnetism under the induction of electrified coil, and magnetic cutter can be by spring
It is firmly sucked, and one side shield of spring plays the role of a blocking to spring, during cutter withdrawing, cutter will
The rubber cushion blocks of spring and both ends of the spring are brought into the gap of aerated bricks blank, between rubber cushion blocks are stuck in aerated bricks blank
When in gap, the power supply on cutter is cut off, cutter are continued to return back to home position;Since the gap of aerated bricks blank is placed
There are both ends to be connected with the spring of rubber cushion blocks, a protection is played in the face that rubber cushion blocks can contact spring with aerated bricks blank
Effect, and be fixedly connected between rubber cushion blocks by the rubber reinforcement of spring-compressed, the aerated bricks blank of well cutting is placed into steaming
When pressing kettle steam-cured, with the rising of temperature, rubber reinforcement becomes molten condition, gradually restores deformation in the spring of compressive state, can
To push the rubber cushion blocks at both ends that the gap of aerated bricks blank is gradually expanded, in this way when steam-cured to aerated bricks blank, steam
It can enter in the gap of aerated bricks blank, contribute to the further drying of aerated bricks.
The advantageous effect of this base case is:It 1, can be with by being provided opposite to spring in aerated bricks blank cutter
After the longitudinal cutting by aerated bricks blank of cutter, cutter are magnetic in electric coil induction lower band, and then spring is sucked, will
The rubber cushion blocks of spring and both ends of the spring are pulled in aerated bricks blank gap, after the electric coil power-off on cutter, electric coil
No longer so that cutter generate magnetism, spring is no longer attracted by cutter for induction, so that spring stays in aerated bricks gap,
And then by the longitudinally spaced of aerated bricks, facilitate drying;2, by being fixed on the rubber reinforcement on rubber cushion blocks in both ends of the spring setting,
Can spring compressive state be in enter in the gap of aerated bricks blank, when aerated bricks blank is sent into still kettle and is dried,
With the raising of temperature in still kettle, after rubber reinforcement fusing, spring restores deformation, can increase the gap between aerated bricks blank
Greatly, whole device is not easily accessed steam between solving the gap of aerated bricks blank, and the inside of aerated bricks blank is caused to be not easy
The problem of drying, influencing product quality.
Scheme two:This is the preferred of basic scheme, further includes the slide plate for transporting aerated bricks blank, is opened in the middle part of slide plate
It is less than the steam channel of aerated bricks sotck thinkness equipped with width, the upper end of slide plate offers the gas outlet being connected to steam channel,
The side wall of slide plate is equipped with the air inlet being connected to steam channel.Advantageous effect:Steam channel in the middle part of slide plate is due to its width
Less than the thickness of aerated bricks blank, when being in this way placed in aerated bricks blank on slide plate, steam can be by steam channel to aerating
The bottom progress of adobe material is steam-cured, and steam channel both sides are equipped with gas outlet, and slide plate both sides are equipped with air inlet, and steam can be from cunning
The air inlet of plate both sides enters, and is discharged from the gas outlet of steam channel both sides.
Scheme three:This is preferred for scheme two, and the bottom of slide plate is equipped with several pulleys.Advantageous effect:Slide plate has cunning
The aerated bricks blank placed on slide plate can be pushed into still kettle by wheel.
Scheme four:This is preferred, the spring diameter 20cm of basic scheme, the number of coils 10.Advantageous effect:It is a diameter of
The spring clip that 20cm and the number of turns are 10, since spring diameter is bigger, increases aerating adobe in the gap of aerated bricks blank
The forced area for expecting gap side, will not damage the side of aerated bricks blank by pressure.
Scheme five:This is preferred for scheme three, and the bottom of pressing plate is equipped with the protective layer with protective film.Advantageous effect:Pressing plate
When the protective layer of bottom can make pressing plate downward pre-pressing aerated bricks blank, the work of protection is played to the surface of aerated bricks blank
With.
Scheme six:This is preferred for scheme five, and the material of spring is 65Mn spring steel.Advantageous effect:Pass through 65Mn springs
The spring that steel makes, the coefficient of elasticity of spring is smaller, and spring can be generated big deformation, the rubber on spring by smaller power
After glue muscle melts, prodigious deformation quantity can be generated, increases the gap between aerated bricks blank, facilitates the baking of aerated bricks blank
It is dry.
Description of the drawings
Fig. 1 is the aerated bricks blank steam curing device front view of the present invention;
Fig. 2 is the aerated bricks blank steam curing device left view of the present invention;
Fig. 3 is the schematic diagram of spring in Fig. 2;
Fig. 4 is that aerated bricks blank is sent into schematic diagram before still kettle in Fig. 1;
Fig. 5 is Fig. 4 middle slide plate schematic diagrames.
Specific implementation mode
Below by specific implementation mode, the present invention is described in further detail:
Reference numeral in Figure of description includes:
Rack 11, column 12, cylinder 13, pressing plate 14, overarm brace 15, cutter 16, aerated bricks blank 17, conveyer belt
18, baffle 19, rubber reinforcement 20, spring 21, coil 22, slide plate 23, air inlet 24, gas outlet 25, steam channel 26, rubber cushion blocks
27。
Aerated bricks blank steam curing device as shown in Figure 1, including rack 11 and column 12, four columns 12 are solid by bolt
On 11 4 angles of rack, 12 upper end of column is bolted installation overarm brace 15 for Dingan County, and 15 lower section of overarm brace connects
It is connected to the pressing plate 14 that bottom is equipped with protective layer, is fixedly connected with cylinder 13 on pressing plate 14, cylinder 13 is movably connected in overarm brace 15
On, cutter 16 are connected on the vertical direction between overarm brace 15 and rack 11, aerated bricks blank 17 is placed in 14 lower section of pressing plate,
Side of the aerated bricks blank 17 far from cutter 16 is equipped with baffle 19 and spring 21 as shown in Figure 2, and the both ends of spring 21 are fixed
Rubber cushion blocks 27 are connected with, rubber reinforcement 20 as shown in Figure 3 is equipped between 21 both ends of spring, is installed on rubber cushion blocks 27
Two hook rings, rubber reinforcement 20 are fixed on by hook ring on rubber cushion blocks 27, and rubber reinforcement 20 tightens spring 21 to compressive state, bullet
Spring 21 lies in a horizontal plane in baffle 19 close to the side of aerated bricks blank 17, and 16 upper end of cutter is wound with coil 22, and cutter
Power supply is connected on 16, aerated bricks blank 17 is placed on slide plate 23 of the bottom equipped with two groups of pulleys, and the middle part of slide plate 23 opens up
There is width to be less than the steam channel 26 of 17 thickness of aerated bricks blank, the upper end of slide plate 23 as shown in Figure 4 is offered to be led to steam
The gas outlet 25 as shown in Figure 5 that road 26 is connected to, the side wall of slide plate 23 are equipped with the air inlet 24 being connected to steam channel 26.
When carrying out steam-cured to aerated bricks blank, the aerated bricks blank 17 poured out will be overturn from die box and is placed on slide plate
On 23, slide plate 23 is placed on conveyer belt 18, as conveyer belt 18 is sent in rack 11, cylinder 13 can be opened, by pressing plate
14 are constantly pressed downward, and aerated bricks blank 17 is pre-fixed, and prevent aerated bricks blank 17 movable back and forth, open the electricity on cutter 16
Source, coil 22 on cutter 16 electric current by when generate electromagnetic force, and then cutter 16 are magnetized, cutter 16 are by aerating
After adobe material 17 cuts the past from front to back, the spring 21 of 19 side of baffle is attracted, it will during 16 withdrawing of cutter
The rubber cushion blocks 27 of spring 21 and both ends of the spring are brought into together in the gap of aerated bricks blank 17, are added when rubber cushion blocks 27 are stuck in
When in the gap of gas adobe material 17, the power supply on cutter 16 is cut off, cutter 16 continue withdrawing, thus place spring 21
In the gap of aerated bricks blank 17, and so on, spring 21 is individually positioned in different 17 gaps of aerated bricks blank;It will
The aerated bricks blank 17 for being placed with spring 21 is pushed into carry out in still kettle steam-cured, due to being connected with rubber reinforcement 20 on spring 21, makes
The spring 21 that must be added in aerated bricks blank 17 is in compressive state, therefore, with the continuous raising of still kettle temperature, rubber reinforcement 20
Constantly fusing, spring 21 gradually restore deformation so that the gap between aerated bricks blank 17 is gradually expanded, in this way in aerating adobe
Material 17 it is steam-cured during, steam can flow in the gap of aerated bricks blank 17, contribute to the drying of aerated bricks blank 17;
In addition, the middle part of slide plate 23 offers the steam channel 26 that width is less than 17 thickness of aerated bricks blank, the both sides of steam channel 26
Slide plate 23 be equipped with gas outlet 25, the side wall of slide plate 23 is equipped with air inlet 24, and the bottom of such aerated bricks blank 17 can be with
By the continuous circulation of steam in steam channel 26 to its steam-cured drying, steam can also pass through the gas outlet 25 of steam channel 26
It constantly circulates with the air inlet 24 on slide plate 23.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and characteristic are not made herein in scheme
Excessive description.It, without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art
Several modifications and improvements are made, these should also be considered as protection scope of the present invention, these all do not interfere with what the present invention was implemented
Effect and patent practicability.The scope of protection required by this application should be based on the content of the claims, in specification
The records such as specific implementation mode can be used for explaining the content of claim.
Claims (6)
1. aerated bricks blank steam curing device, including rack and column, the column are fixedly mounted in rack, which is characterized in that
The upper end of the column is installed with overarm brace, and pressing plate is equipped with below the overarm brace, is installed on the pressing plate
Cylinder, the cylinder are movably connected on overarm brace, and the overarm brace is vertically connected with cutter with the rack, described
Aerated bricks blank is placed below pressing plate, the side of the aerated bricks blank far from cutter is equipped with baffle and spring, the spring
Both ends be fixedly connected with rubber cushion blocks, rubber reinforcement is equipped between the both ends of the spring, the rubber reinforcement is fixedly connected on described
On rubber cushion blocks, for the rubber reinforcement by the spring-compressed, the spring is resisted against baffle close to the side of aerated bricks blank, institute
It states cutter upper end and is wound with coil, and be connected with power supply on cutter.
2. aerated bricks blank steam curing device as described in claim 1, which is characterized in that further include for transporting aerated bricks blank
Slide plate, the steam channel that width is less than aerated bricks sotck thinkness is offered in the middle part of the slide plate, the upper end of the slide plate is opened
Equipped with the gas outlet being connected to steam channel, the side wall of the slide plate is equipped with the air inlet being connected to steam channel.
3. aerated bricks blank steam curing device as claimed in claim 2, which is characterized in that the bottom of the slide plate is equipped with several cunnings
Wheel.
4. aerated bricks blank steam curing device as described in claim 1, which is characterized in that the spring diameter is 20cm, described
The number of coils is 10.
5. aerated bricks blank steam curing device as claimed in claim 3, which is characterized in that the bottom of the pressing plate is equipped with band and protects
The protective layer of film.
6. aerated bricks blank steam curing device as claimed in claim 5, which is characterized in that the material of the spring is 65Mn springs
Steel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611045453.1A CN106584663B (en) | 2016-11-24 | 2016-11-24 | Aerated bricks blank steam curing device |
Applications Claiming Priority (1)
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CN201611045453.1A CN106584663B (en) | 2016-11-24 | 2016-11-24 | Aerated bricks blank steam curing device |
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CN106584663A CN106584663A (en) | 2017-04-26 |
CN106584663B true CN106584663B (en) | 2018-09-21 |
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CN107932705A (en) * | 2017-10-25 | 2018-04-20 | 马鞍山豹龙新型建材有限公司 | A kind of aerated bricks embryo material steam curing device |
CN109227910B (en) * | 2018-11-15 | 2020-06-30 | 琼海财隆建材有限公司 | Light building block cutting and replacing device |
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JP2664514B2 (en) * | 1990-03-15 | 1997-10-15 | 松下電工株式会社 | Manufacturing method of cement board |
JP2013103445A (en) * | 2011-11-15 | 2013-05-30 | Nippon Steel & Sumikin Electronics Devices Inc | Cutting device for ceramic green sheet |
CN103286852B (en) * | 2013-05-28 | 2015-05-06 | 福州市一建建设股份有限公司 | Method of producing autoclaved aerated concrete members by cutting blanks with meshed wires |
CN203510408U (en) * | 2013-08-30 | 2014-04-02 | 郑州创新耐火材料有限公司 | Green brick cutting mechanism of fire-proof green brick extrusion forming cutting system |
CN203600392U (en) * | 2013-10-29 | 2014-05-21 | 长沙宝成建材有限公司 | Aerocrete block blank cutting machine |
CN104260193A (en) * | 2014-09-24 | 2015-01-07 | 宣城市博瑞新型材料有限责任公司 | Aerated concrete blank cutter |
CN204209808U (en) * | 2014-09-24 | 2015-03-18 | 宣城市博瑞新型材料有限责任公司 | Air entrained concrete blank cutting machine |
CN104985680A (en) * | 2015-07-12 | 2015-10-21 | 东岳机械集团有限公司 | Automatic unhooking device based on aerated concrete block steam-curing car |
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