CN106583653B - The method for improving the feed performance of the riser of the semipermanent shape casting of cylinder cover - Google Patents

The method for improving the feed performance of the riser of the semipermanent shape casting of cylinder cover Download PDF

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Publication number
CN106583653B
CN106583653B CN201610880937.1A CN201610880937A CN106583653B CN 106583653 B CN106583653 B CN 106583653B CN 201610880937 A CN201610880937 A CN 201610880937A CN 106583653 B CN106583653 B CN 106583653B
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container
molten metal
riser
die cavity
sprue
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CN106583653A (en
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Q·王
C·D·科根
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GM Global Technology Operations LLC
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GM Global Technology Operations LLC
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Abstract

The invention discloses a kind of methods of feed performance for improving the riser in semipermanent shape casting.The method includes providing the first container for being fluidly connected to die cavity and offer to be fluidly connected to the second container of riser;In addition, the method includes molten metal is transmitted to the first container and molten metal is transported in die cavity by sprue.It when die cavity reaches scheduled filling level, terminates to the first container and transmits molten metal, start to transmit molten metal to second container.In certain embodiments, the first container and second container group are combined into single container, and sprue is connected to die cavity by lower flow channel, and is connected to riser by upper runner.

Description

The method for improving the feed performance of the riser of the semipermanent shape casting of cylinder cover
Background technique
The present invention relates generally to a kind of for being poured the improvement for the molten metal being used in semipermanent shape casting operation Method, and the defects of casting is reduced while cooling more particularly to the feed performance for improving riser.
Casting is a kind of metal forming technology, it is characterized in that molten metal is poured into mold and allows its solidification.Gold An advantage for belonging to casting is that products obtained therefrom can almost have any configuration.Although casting provides many benefits, due to Shrinkage cavity (hot spot), the generation of cold shut or misrun emerged and the problem in terms of meeting with finished product cast quality.Most of metal is in liquid Be not so good as when body it is dense when solid, therefore, casting natural shrinking while cooling.Natural shrinking of the liquid metals during solidification can be Solidification finally leaves a void, and the gap is referred to as shrinkage cavity.
In order to reduce the generation of shrinkage cavity formation, casting system generally includes one or more riser.Riser (is also referred to as sent Glassware) it is to construct in metal mold to prevent the reservoir due to chamber caused by shrinking.Excessive molten metal is filled out in mold It is flowed into riser during filling.The deflation or receipts for the molten metal for needing additional molten metal to occur during compensating casting technique Contracting.Metal from riser fills these gaps generated in casting when the metal from casting tightens.In order to fill metal Tighten the gap left, the metal from riser must remain under liquid than main body casting.Riser it is best Design will be helpful to reduce shrinkage cavity and ensuring that molten metal can easily flow into casting when demand occurs.
But riser only works when meeting three conditions: riser is cooling after casting, and riser has enough materials Material shrinks to compensate casting, and casting is towards riser directional solidification.In order to keep riser cooling after casting, riser must compare Casting is more slowly cooling.In the current production of the semipermanent shape casting of such as cylinder cover, usually using underfill or side Face filling casting design and heavy unlimited riser.During mold filling, molten metal flows through casting cavity, and wherein riser is last The part of filling.Therefore, because heat is lost when it passes through casting cavity in molten metal, so the temperature of the molten metal in riser Degree is usually lower, and the feed performance of riser significantly reduces.
A kind of method of feed performance for improving riser is continuously needed to allow die cavity to be improved using molten metal Formula backfill, to prevent the related shrinkage of the shrinkage cavity formation between freezing period and the base metal in casting cavity.
Summary of the invention
For background above, the embodiment of the present invention relates generally to the feed for improving the riser in semipermanent shape casting The method of performance.According to the first aspect of the invention, the method packet of the feed performance of the riser in semipermanent shape casting is improved It includes and provides the first container for being fluidly connected to die cavity and offer is fluidly connected to the second container of riser.The method is also Including transmission molten metal to the first container.In addition, the method includes being transmitted to the molten of the first container by sprue Melt metal to be transported in die cavity.Then, the method includes being terminated when die cavity reaches scheduled filling level to the first container Transmit molten metal.Finally, just being transmitted to second container the method includes transmitting molten metal once terminating to the first container Molten metal.
According to another aspect of the present invention, the method for improving the feed performance of the riser in semipermanent shape casting includes mentioning The container of die cavity is fluidly connected to for use by sprue and lower flow channel.In addition, the method includes providing upper runner to be formed Fluidly connecting between sprue and riser.The method also comprise molten metal is transmitted to container and by sprue and The molten metal for being transmitted to container is transported in die cavity by lower flow channel.Finally, the method includes being melted by upper runner Metal is transported to riser.
Detailed description of the invention
The described in detail below of the preferred embodiment of the present invention can be best understood when combining the following figure to read, in the following figure In, similar structure is indicated and wherein with similar reference symbol:
Fig. 1 is the schematic diagram of the inside of the mold of many aspects according to the present invention;
Fig. 2 is the perspective view of mold according to an aspect of the present invention;
Fig. 3 is the perspective view of mold according to another aspect of the present invention;
Fig. 4 is the schematic diagram of the inside of the mold of many aspects according to the present invention;
Fig. 5 is the schematic diagram of the inside of the mold of many aspects according to the present invention;And
Fig. 6 is the schematic diagram of the inside of the mold of many aspects according to the present invention.
Specific embodiment
A kind of method help of feed performance that improving the riser in semipermanent shape casting overcomes and mitigates and finally cast Shrinkage cavity in part forms associated problem.Particularly, the method assists in ensuring that form the molten metal of riser casts in main body It is cooling to allow the molten metal in riser to compensate contraction of the casting during cooling and solidification after part.
The casting technique that die cavity is filled using pressure does not need riser.This kind of compression casting technique includes but is not limited to height Compression mould casting, extrusion casint and low pressure die casting.In this way, compression casting technique is different and does not need in the present invention The method of the feed performance of the riser in the semipermanent shape casting of improvement discussed.The semipermanent molding casting discussed in the present invention It makes and comes feed and filling mold dependent on gravity and form final casting.
Method includes providing the first of the die cavity 40 being fluidly connected in mold 45 to hold according at least one embodiment Device 10 and the second container 20 for being fluidly connected to riser 30.Molten metal is initially sent to the first container 10.It is transmitted to The molten metal of one container 10 is transported in die cavity 40 by sprue 50.The melting of die cavity 40 is transmitted to by sprue 50 Metal fills die cavity 40.Once die cavity 40 has been filled into scheduled filling level, molten metal is just terminated to the first container 10 Flowing and start to second container 20 transmit molten metal.There is provided the molten metal filling riser 30 of second container 20 simultaneously And for compensating contraction of the casting during cooling and solidification.
With reference to Fig. 1, the first container 10 is fluidly connected to die cavity 40.In at least one embodiment, the first container 10 is logical It crosses sprue 50 and is connected to die cavity 40.In other embodiments, sprue 50 is connected to die cavity 40 by runner 60.According to casting Standard definition and understanding in industry, sprue is substantially vertical channel, and fluent material is introduced into mold by it, and is flowed Road is the channel that sprue is connected to the basic horizontal of cast gate, and the cast gate then leads to single casting cavity, such as top box or Nowel.
The first container 10 can be structured to receive any reservoir of the molten metal for being transmitted to die cavity 40.Example Such as, the first container can be pouring basin or sprue cup.
Second container 20 is fluidly connected to riser 30.With reference to Fig. 2, at least one embodiment, second container 20 is The open-top of riser.In these embodiments, riser 30 extends through mold 45 and is open with being formed in the outer wall of mold 45, The opening is directly connected to riser 30.Molten metal can be transferred directly in riser 30 by the open-top of riser.It will melt Melt the such benefit of open-top (second container 20) offer that metal is transferred directly to riser: at the molten metal in riser 30 In maximum temperature and therefore liquid is kept to fill with casting solidification and tighten any shrinkage cavity formed.
In at least one embodiment, the first container 10 and second container 20 are adjacent.In this context, close to table Show the first container 10 and second container 20 is positioned side by side and the first container 10 and second container 20 separate at a distance from be less than 50mm. Close to further including that other containers known to single pouring basin or those of skill in the art are divided in order to form the first container 10 With the example of second container 20.The first container 10 and second container 20 are positioned to very close to allowing from transmission molten metal to the Fast transition of one container 10 to transmission molten metal to second container 20.In various embodiments, from transmission molten metal to The transition of the first container 10 to transmission molten metal to second container 20 is completed in 10 seconds, in 5 seconds and in 3 seconds.
In various embodiments, the molten metal for being transmitted to second container 20 is transported to riser 30.With reference to Fig. 3, extremely In few one embodiment, molten metal is transported to riser 30 from second container 20 via wasteway 70.For example, second container 20 In molten metal may pass through channel or the sink that second container 20 is connected to riser 30.In one or more embodiments, Wasteway 70 can be closed to prevent oxidation of the molten metal during filling.In addition, wasteway 70 may include help maintain or Even increase the exothermic material of the temperature of molten metal.
With reference to Fig. 4, at least one embodiment, molten metal passes through the second sprue 52 and second flow channel 62 from second Container 20 is transported to riser 30.For example, molten metal is provided to second container 20, second container 20 is with the second sprue 52 It is fluidly connected to riser 30 with second flow channel 62, molten metal is transported to riser by the second sprue 52 and second flow channel 62 30.In various embodiments, the second sprue 52 is arranged near the open-top of riser, near die cavity 40 or therebetween Any position is connected to riser 30 via second flow channel 62.Second sprue 52 and the connection of second flow channel 62 are located in die cavity 40 nearby allow riser 30 from underfill, and the connection of the second sprue 52 and second flow channel 62 is located in opening wide for riser Near top allows persistently to be added to fresh molten metal when filling riser 30 top of riser 30.
For conventional cast system, molten metal fills die cavity 40 bottom-up.The leading edge of molten metal or surface with Filling die cavity 40 and the fresh molten metal of addition promoted to die cavity 40.During the filling of die cavity 40, riser 30 is to fill out It the decline filled and is therefore generally used for being introduced into the molten metal filling of mold 45 at the beginning of close to casting process.Cause This, is since heat is lost when through die cavity 40 in molten metal, so the temperature of the molten metal in riser 30 is usually lower, and And the feed performance of riser significantly reduces.Although the practical temperature drop of molten metal depends on casting weight and geometry, lead to It is often 10 to 50 DEG C of decline.The utilization of the embodiment of the present invention allows to be filled riser 30 with fresh molten metal, described fresh molten Melt metal not by the thermal losses for passing through die cavity 40.When molten metal in riser 30 is therefore longer after the filling of mold 45 Between keep melting and the shrinkage cavity that can for longer periods flow in die cavity 40 during filling the solidification of casting is formed.
By molten metal provide riser 30 without make molten metal pass through die cavity 40 improve riser feed performance and The quality of gained casting.For example, in the production of the semipermanent shape casting of the cylinder cover for engine, the feed of riser It can be respectively improved with the porosity of gained cast type cylinder cover.Specifically, with reference to Fig. 2, when directly molten metal is passed When being sent to the open-top of riser, the metal temperature in riser 30 can increase at least 20 DEG C when casting cylinder cover.Due to melting Temperature of the metal when being transmitted to riser 30 increases, so 30 configuration of identical riser for combining identical die cavity 40, riser Feed performance improvement 10%.The 10% of the feed performance of riser improves the premise that the molten metal in riser 30 solidifies completely Additional 50 seconds have been supplied, and therefore provide the additional time for the molten metal in riser to backfill casting during solidification. The feed performance of improved riser also allows the porosity level in casting to reduce at least 10%.Equally, with reference to Fig. 3 and Fig. 4, when When being transmitted in second container 20 by molten metal and be directly taken riser 30, the metal temperature in riser 30 can be in casting vapour At least 10 DEG C are increased when cylinder cap.Since temperature of the molten metal when being transmitted to riser 30 increases, so for combining identical molds The identical riser configuration of chamber 40, the feed performance improvement of riser 5% to 10%.The 5% to 10% of the feed performance of riser changes Into at least providing additional 25 seconds before the molten metal in riser 30 solidifies completely.It therefore, is the melting gold in riser 30 Belong to and provides the additional time to backfill casting during solidification.The feed performance of improved riser also allows the porosity in casting Level reduces at least 5%.
Integrated anti-reflux mechanism may additionally include in casting system.Once when die cavity 40 reaches scheduled filling level It terminates to the first container 10 and transmits molten metal, integrated anti-reflux mechanism can be activated.Integrated anti-reflux mechanism is used for Prevent the reflux of metal in front of when termination transmits molten metal to the first container 10.In addition, integrated anti-reflux mechanism prevents The reflux of metal in front of when starting to transmit molten metal to second container 20 and riser 30.As molten metal fills riser 30, increased by the head pressure that the molten metal in riser 30 provides, so that the molten metal in sprue 50 attempts to flow back out It goes to reach balance.Prevent the reflux of front molten metal from facilitating by allowing the level of the molten metal in sprue 50 to exist Metal yield is improved under the level of molten metal in riser 30.In the case where no anti-reflux mechanism, sprue 50 It will coordinate with the liquid level of the molten metal in riser 30, so that reaching gravitational equilibrium.
In various embodiments, with reference to Fig. 1, anti-reflux mechanism is slide 82, between runner 60 and die cavity 40 Opening.In other embodiments, slide 82 can be positioned so that opening between sprue 50 and the first container 10, sprue Opening between 50 and runner 60, along the position of sprue 50 or the position of the length along runner 60.Slide 82 can be positioned in The reflux of molten metal is prevented from anywhere in the path that molten metal is provided to die cavity 40.
With reference to Fig. 5, in other embodiments, integrated anti-reflux mechanism is to be positioned to promote molten metal along sprue 50 Hydraulic cylinder 84.Molten metal, liquid are transmitted once being terminated when die cavity 40 reaches scheduled fill level to the first container 10 Compressing cylinder 84 can continue the melting in front of propulsion while additional molten metal is sent to second container 20 and riser 30 Metal.In addition, hydraulic cylinder 84 is for preventing the molten metal in sprue 50 from returning when molten metal is added to riser 30 Stream.
In at least one embodiment, sprue 50 is fluidly connected to die cavity 40 at least one position during filling Gravitational base.For the purposes of the present invention, gravitational base is the lowest side relative to gravity.In this way, providing to die cavity 40 Molten metal gradually fills die cavity 40 by the minimum point entered in die cavity 40 and from bottom.
In at least one embodiment, sprue 50 is fluidly connected to die cavity 40 at least one position during filling Gravitational base.For the purposes of the present invention, gravity side is the die cavity 40 when the lowest side relative to gravity is defined as bottom Side.The side of die cavity 40 will be entered in this way, providing to the molten metal of die cavity 40.
Method includes: to provide the single container for being fluidly connected to die cavity 40 Yu riser 30 according at least one embodiment 100.Single container 100 is connected to die cavity 40 by sprue 50 and lower flow channel 160.Equally, single container 100 also passes through casting Road 50 and upper runner 162 are connected to riser 30.The method also includes molten metal is transmitted to single container 100 and is passed through The molten metal for being transmitted to single container 100 is transported in die cavity 40 by sprue 50 and lower flow channel 160.Then, when additional Molten metal when being sent to single container 100, molten metal is transported to by riser 30 by upper runner 162.
With reference to Fig. 6, single container 100 is fluidly connected to both die cavity 40 and riser 30.Sprue 50 passes through lower flow channel 160 are connected to die cavity 40 and are connected to riser 30 by upper runner 162.Upper runner 162 is oriented the length along sprue 50 Relative to lower flow channel 160 close to single container 100.Therefore, when molten metal is sent to single container 100 and by gravity edge When sprue 50 is transported, molten metal initially passes through lower flow channel 160 and enters in die cavity 40.Molten metal continues through dirty Road 160 carries out being shipped up to die cavity 40 full of molten metal or reaches required fill level, then will be melted by upper runner 162 Melt metal to be directly transported in riser 30 from sprue 50.It is molten in sprue 50 as die cavity 40 is initially filled with molten metal The liquid level for melting metal also increases.When the filling level of die cavity 40 is enough to make the liquid level of the molten metal in sprue 50 to rise to When the liquid level of runner 162, molten metal flows through upper runner 162 and enters in riser 30.
In at least one embodiment, molten metal is transferred to the first container 10, second container 20 and/or single with ladle In container 100.Traditionally ladle is carried out by immersing ladle in crucible, dipping well or relevant device containing molten metal Operation, to capture the molten metal of sufficient amount in the hollow inside of ladle, for transporting mold 45.Then by emptying steel Molten metal is transmitted to mold 45 by packet.There are many design of different dippings/casting ladle, these designs are used in entire casting In industry.These designs are selected generally according to the type of molten metal and mold 45 used.Common ladle utilizes slit, lip Portion and baffle, or weir at the top of ladle come during reducing metal filling in furnace metal oxide be mingled with or ladle can Ladle is flowed in and out including stopper rod to control metal.In addition, the modification of especially ladle will be those of skill in the art It is known.
It will be understood by those skilled in the art that a variety of different materials can be used in semipermanent shape casting.With In the alloy that the non-limiting example of the material of casting includes aluminium, magnesium, titanium, cast steel, copper alloy, superalloy (Ni alloy) or iron, And element aluminum, magnesium, titanium or iron.All metals that can be carried out casting are all contemplated that.In at least one embodiment, semipermanent Used as the aluminium of alloy or essentially pure aluminium in shape casting technique.
Semipermanent shape casting is a kind of common processes, allows to cast a variety of different articles.Non-limiting example includes passing Defeated pump case, rotor case, control arm and water inlet.In at least one embodiment, method of the invention is used to casting hair Engine cylinder lid.
It should be noted that the terms " preferably ", " general " and " usual " are not intended to limit the scope of the invention, Or be not intended to imply certain features be for structure or function of the invention it is crucial, it is necessary or even important.On the contrary, These terms be merely intended to highlight can be used in specific embodiments of the present invention or the substitution that can not use or additional spy Sign.Moreover, the terms " substantially ", which are used to represent, is attributable to any quantitative comparison, value, measurement result or other tables The inherent uncertainty degree shown.Thus, it can indicate the degree that quantificational expression can change from Static reference, and the degree is not The basic function that will lead to the subject matter in discussing changes.
Although the present invention is described in detail referring to specific embodiments of the present invention, but it will be apparent that not carrying on the back In the case where from range defined in the appended claims of the present invention, it can modify to the present invention and modification.More Body, although some aspects of the invention be considered herein as it is preferred or particularly advantageous, however, it is contemplated that be The present invention may be not necessarily limited to these preferred aspects of the invention.

Claims (7)

1. a kind of method for the feed performance for improving the riser in semipermanent shape casting, which comprises
The first container for being fluidly connected to die cavity is provided;
The second container for being fluidly connected to riser is provided;
Molten metal is transmitted to the first container;
The molten metal for being transmitted to the first container is transported in the die cavity by sprue;
When the die cavity reaches scheduled filling level, terminates to the first container and transmit the molten metal;
Once terminating to the first container and transmitting molten metal, molten metal is just transmitted to the second container;And
The molten metal for being transmitted to the second container is transported to the riser via wasteway;
Wherein the sprue includes integrated anti-reflux mechanism, and the integrated anti-reflux mechanism is positioned proximate to described pour Opening between sprue-way and the first container, once being terminated when the die cavity reaches scheduled filling level to described first Container transmits the molten metal, and the anti-reflux mechanism is just activated, and wherein the integrated anti-reflux mechanism is used for It prevents the reflux of molten metal in front of when termination transmits molten metal to the first container and prevents from starting to described The reflux of front molten metal when second container and riser transmission molten metal.
2. the method as described in claim 1, wherein the second container is the open-top of the riser.
3. the method as described in claim 1, wherein the first container and the second container are adjacent.
4. the method as described in claim 1, wherein the die cavity is configured to define engine cylinder cover.
5. the method as described in claim 1, wherein the integrated anti-reflux mechanism is slide.
6. the method as described in claim 1 is positioned at institute wherein the integrated anti-reflux mechanism is hydraulic cylinder It states to terminate when die cavity reaches scheduled filling level and transmits the molten metal to the first container and terminate once to institute The first container transmission molten metal is stated just molten metal is transmitted between the second container to push ahead along the sprue The molten metal.
7. the method as described in claim 1, wherein the sprue fluidly connects during filling at least one position To the gravitational base of the die cavity.
CN201610880937.1A 2015-10-15 2016-10-09 The method for improving the feed performance of the riser of the semipermanent shape casting of cylinder cover Active CN106583653B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US14/884259 2015-10-15
US14/884,259 US9808858B2 (en) 2015-10-15 2015-10-15 Method to improve riser feedability for semi-permanent mold casting of cylinder heads

Publications (2)

Publication Number Publication Date
CN106583653A CN106583653A (en) 2017-04-26
CN106583653B true CN106583653B (en) 2019-07-16

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Citations (5)

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Publication number Priority date Publication date Assignee Title
CN101748324A (en) * 2008-12-19 2010-06-23 鞍钢重型机械有限责任公司 Method for casting super-large centrifugal cold mould by adopting nodular cast iron
CN201768884U (en) * 2010-08-25 2011-03-23 柳州市志宝机械有限公司 Brake wheel casting die
CN202779615U (en) * 2012-10-26 2013-03-13 宿松恒达电气配件有限公司 High temperature dead head structure for sand casting
CN103894550A (en) * 2014-02-21 2014-07-02 杭州元鼎船舶设备有限公司 Integrated copper alloy propeller hub casting equipment and special method thereof
CN104226915A (en) * 2014-09-26 2014-12-24 衡阳中钢衡重铸锻有限公司 Casting method of hollow shaft and casting mold

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101748324A (en) * 2008-12-19 2010-06-23 鞍钢重型机械有限责任公司 Method for casting super-large centrifugal cold mould by adopting nodular cast iron
CN201768884U (en) * 2010-08-25 2011-03-23 柳州市志宝机械有限公司 Brake wheel casting die
CN202779615U (en) * 2012-10-26 2013-03-13 宿松恒达电气配件有限公司 High temperature dead head structure for sand casting
CN103894550A (en) * 2014-02-21 2014-07-02 杭州元鼎船舶设备有限公司 Integrated copper alloy propeller hub casting equipment and special method thereof
CN104226915A (en) * 2014-09-26 2014-12-24 衡阳中钢衡重铸锻有限公司 Casting method of hollow shaft and casting mold

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