CN106583334A - Ultrasonic cleaning machine for particle filter - Google Patents

Ultrasonic cleaning machine for particle filter Download PDF

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Publication number
CN106583334A
CN106583334A CN201611256715.9A CN201611256715A CN106583334A CN 106583334 A CN106583334 A CN 106583334A CN 201611256715 A CN201611256715 A CN 201611256715A CN 106583334 A CN106583334 A CN 106583334A
Authority
CN
China
Prior art keywords
ultrasonic
cell body
particulate filter
ultrasonic vibrator
washing unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611256715.9A
Other languages
Chinese (zh)
Inventor
宋健
张清旭
孙强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CETC 18 Research Institute
Original Assignee
CETC 18 Research Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CETC 18 Research Institute filed Critical CETC 18 Research Institute
Priority to CN201611256715.9A priority Critical patent/CN106583334A/en
Publication of CN106583334A publication Critical patent/CN106583334A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/007Heating the liquid

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses an ultrasonic cleaner for a particle filter; the housing of the particulate filter is cylindrical; the method is characterized in that: at least comprises the following steps: a trough body; the tank body is of a rectangular hollow structure; the bottom of the groove body is provided with a drain hole; the side wall of the trough body is provided with a water injection hole and an overflow hole; the upper surface of the groove body is provided with a track, and a trolley is arranged on the track; the lower surface of the trolley is provided with a suspension piece for suspending the particle filter; the cover is used for sealing the upper surface of the tank body, and honeycomb holes for air convection are formed in the cover; an ultrasonic device; the ultrasonic device comprises an ultrasonic vibrator and an ultrasonic controller for controlling the working state of the ultrasonic vibrator; a heating device; the heating device comprises a heating belt positioned on the side wall of the sealing groove body and a heating controller for controlling the working state of the heating belt.

Description

The ultrasonic washing unit of particulate filter
Technical field
The present invention relates to ultrasonic cleaning apparatus technical field, more particularly to one kind are contained poisonous using ultrasonic Treatment The ultrasonic washing unit of the particulate filter of solid waste.
Background technology
The acoustic energy in power ultrasonic frequency source mainly by transducer, is converted into mechanical vibration by ultrasonic washing unit principle, By cleaning cleanout fluid of the cell wall by Ultrasonic Radiation in trough.Due to being radiated by ultrasound wave, make to produce in liquid in groove The substantial amounts of microbubble of life, the high-energy discharged during these bubble explosions constantly impact the surface of workpiece, destruction dirt and cleaning part The absorption on surface, causes the fatigue rupture of crud layer and is stripped, so as to reach the purpose of cleaning workpiece.Current ultrasound wave is only Can the small-sized device of cleaning, and majority does not account for the hazardness of the waste that washes out to environment and operator, and many Semiconductor equipment can carry large-scale filter, the harmful deposit of special filtering poisonous, at the ultrasound of large-scale container The demand of reason device is just particularly important.
The content of the invention
The technical problem to be solved in the present invention is:A kind of ultrasonic washing unit of particulate filter is provided, the granule mistake Filter with ultrasonic washing unit by cleaning inside tun of the supersonic oscillations to deposit, and heating is installed Device, to reach technological temperature, designs air exhausting device, in order to the toxic gas produced in excluding ultrasonic procedure.
The present invention is adopted the technical scheme that by solving technical problem present in known technology:
A kind of ultrasonic washing unit of particulate filter, the shell of the particulate filter are cylindrical;At least include:
Cell body (1);The cell body (1) is rectangle hollow structure;Osculum (9) is offered in the bottom of the cell body (1); Water injection hole (5) and spillway hole (11) are offered in the side wall of the cell body (1);In the upper surface of the cell body (1), rail is set Road, is provided with dolly (4) on the track;The lower surface of the dolly (4) is provided with the suspender for hanging particulate filter (6);
For sealing the lid (2) of cell body (1) upper surface, the honeycomb hole of cross-ventilation on the lid (2), is offered;
Ultrasonic unit;The ultrasonic unit includes ultrasonic vibrator (7), controls the super of ultrasonic vibrator (7) working condition Sound wave controlled device;
Heater;The heater is included positioned at the heating tape (10) of sealing cell body (1) side wall, control heating tape (10) heating controller of working condition.
Further:The ultrasonic vibrator (7) includes the first ultrasonic vibrator array positioned at cell body (1) bottom, and is located at The second ultrasonic vibrator array and the 3rd ultrasonic vibrator array of cell body (1) side wall;The first ultrasonic vibrator array is by multiple super Sound and vibration son one rectangular array of composition;The second ultrasonic vibrator array and the 3rd ultrasonic vibrator array are located at the two of cell body (1) Individual opposite, and both structures are identical, the second ultrasonic vibrator array constitutes a circular array by multiple ultrasonic vibrators.
Further:The cell body (1) includes outer metal level and the interior layer that is filled with water;The ultrasonic vibrator (7) is positioned at outer metal Layer and interior it is filled with water between layer;The ultrasonic wave controller and heating controller are located at the outside of cell body (1).
Further:The suspender (6) is including two flexible chains;The two ends of every chain are solid with dolly (4) respectively It is fixed to connect.
Further:The suspender (6) is the holder of two U-shaped structures, the two ends of each holder respectively with dolly (4) it is fixedly connected.
Further:The heating tape (10) at least two.
Further:Top of the spillway hole (11) positioned at water injection hole (5).
Further:The upper surface of the lid (2) is from outer to center in gradually concave shape.
Further:Cell body (1) length is followed successively by 1800mm, 1200mm, 1500mm.
The present invention has the advantages and positive effects that:
By adopting above-mentioned technical proposal, compared with conventional art:
The present invention sends ultrasound wave by ultrasonic oscillator, and the hydrostatic column wall of particulate filter is carried out vibrating clearly Wash, by the oscillator of circular arrangement, ultrasonic activation is more concentrated, fixture is carried by making by oneself, made large-scale by ultrasonic container Easily loaded and unloaded, saved manpower, all particulate filters dismantles in water, it is to avoid combustible waste chance air detonation risk, Toxic granular is avoided by diffusing in operator's body, is added to air draft, the improvement of drainage measure, is made the ultrasonic function Enough containers processed containing hypertoxic solid and gas, reduce the harm to operator and environment.
Description of the drawings
Fig. 1 is the front view of the preferred embodiment of the present invention;
Fig. 2 is the left view of the preferred embodiment of the present invention;
Wherein:1st, cell body;2nd, lid;3rd, control chamber;4th, dolly;5th, water injection hole;6th, suspender;7th, ultrasonic vibrator;8th, Grain filter;9th, osculum;10th, heating tape;11st, spillway hole.
Specific embodiment
For the content of the invention, feature and effect of the present invention can be further appreciated that, following examples are hereby enumerated, and coordinates accompanying drawing Describe in detail as follows:
Fig. 1 and Fig. 2, a kind of ultrasonic washing unit of particulate filter are referred to, the shell of the particulate filter is in It is cylindric;Ultrasonic washing unit includes:
Cell body 1;The cell body 1 is rectangle hollow structure;Osculum 9 is offered in the bottom of the cell body 1;In the groove The side wall of body 1 offers water injection hole 5 and spillway hole 11;The upper surface of the cell body 1 is provided with track, sets on the track It is equipped with dolly 4;The lower surface of the dolly 4 is provided with the suspender 6 for hanging particulate filter;
For sealing the lid 2 of 1 upper surface of cell body, the honeycomb hole of cross-ventilation on the lid 2, is offered;
Ultrasonic unit;The ultrasonic unit includes ultrasonic vibrator 7, the ultrasound wave of control 7 working condition of ultrasonic vibrator Controller;
Heater;The heater includes working positioned at the heating tape 10 of sealing 1 side wall of cell body, control heating tape 10 The heating controller of state.
For the ease of operating, ultrasonic wave controller and heating controller are installed in control chamber 3;Control chamber 3 is located at cell body 1 Side wall;
The ultrasonic vibrator 7 includes the first ultrasonic vibrator array positioned at 1 bottom of cell body, and positioned at 1 side wall of cell body Second ultrasonic vibrator array and the 3rd ultrasonic vibrator array;The first ultrasonic vibrator array constitutes one by multiple ultrasonic vibrators Rectangular array;The second ultrasonic vibrator array and the 3rd ultrasonic vibrator array are located at two opposites of cell body 1, and both knots Structure is identical, and the second ultrasonic vibrator array constitutes a circular array by multiple ultrasonic vibrators.In the preferred embodiment, surpass Sound and vibration (single power 20W-60W) is distributed in 1 both sides of cell body and bottom.Left and right sides ultrasonic vibrator is each 40-80, is in integrally Circular arrangement, two circular positions are relative, the rectangular arrangement of bottom ultrasonic vibrator, 20-50.
The cell body 1 includes outer metal level and the interior layer that is filled with water;The ultrasonic vibrator 7 be located at outer metal level and it is interior be filled with water layer it Between;The ultrasonic wave controller and heating controller are located at the outside of cell body 1.
The suspender 6 includes two flexible chains;The two ends of every chain are fixedly connected with dolly 4 respectively.
Holder of the suspender 6 for two U-shaped structures, the two ends of each holder are fixedly connected with dolly 4 respectively.
The heating tape 10 at least two.
The spillway hole 11 is located at the top of water injection hole 5.
Exclude for the ease of poison, and it is extraneous to prevent toxic liquid from entering, therefore need toxic liquid to flow back, so this is preferably In embodiment:The upper surface of the lid 2 is from outer to center in gradually concave shape.
1 length of the cell body is followed successively by 1800mm, 1200mm, 1500mm.
Ultrasonic control device in the present invention is located at the outside of ultrasonic cavity, and heating tape surpasses in the surrounding and nothing of ultrasonic cavity Be uniformly distributed where sound and vibration, the air draft lid of particular design, i.e. surrounding height are added in the top of cell body 1, it is middle low, with Toxic gas are excluded, and hypertoxic granule recovery pipe are designed with ultrasonic cavity bottom.
Ultrasound wave cavity is bulky, and using one piece of steel plate bending molding, seam crossing adopts inside and outside bilateral seamless welding skill Art, the method for increasing solder at knuckle, greatly reduces vibration effect of the ultrasonic oscillator to cavity itself, it is to avoid weld seam is opened Split the hidden danger of leak.
Due to by the particularity of ultrasound object shape, belonging to cylindrical, deposit is inside cylinder, therefore design ultrasound Oscillator (single power 20W-60W) is distributed in ultrasonic cavity both sides and bottom.Left and right sides ultrasonic vibrator is each 40-80, overall Rounded arrangement, the rectangular arrangement of bottom ultrasonic vibrator, 20-50.
Due to big by ultrasound object weight, carrying dolly devised, and is installed on the spandrel girder of ultrasonic cavity both sides, load-bearing Guide rail is designed with beam, dolly slip is easily carried, two kinds of fixed forms by ultrasonic workpiece are devised, a set of U-shaped carries folder Tool, has through hole in U-shaped frame medium design, and for clamping workpiece, U-shaped frame tip designs have hook, carries little for being fixed on Che Shang, after U-shaped frame is put in ultrasonic cleaning tank, when making just cylinder not in water, positioned at the center of ultrasonic vibrator arrangement.Separately It is outer also to design a set of chain and carry fixture, chain is tied as rope by ultrasonic cylinder, it is locked using buckle, then will Chain two ends hang on carrying dolly two ends.
Mode of heating is improved, ultrasonic cavity surrounding uniformly sticks heating tape, make full use of space, and in view of the equal of heating Even property.The mode of heating of traditional thermal resistance and hot plate is not selected, safety and space availability ratio is allowed for.
Poison air exhausting device is installed.As hypertoxic gas may be produced by ultrasound object, therefore a lid is devised, The edge of lid installs sealing strip additional, for the sealing of toxic gas and toxic wastewater;It is some fresh air inlet to be devised in lid side, Enter line replacement using extraneous air, prevent toxic gas from remaining;Cap top is designed to the low spill in four Bian Gao centers, further Make toxic wastewater flow back into cavity, be unlikely to stream to outside;Lid top is provided with exhaust duct, and adding exhaust blower will have Poisonous gas are further processed in entering exhaust gas treating tower.
Increase spillway hole, hypertoxic waste water stream is prevented to the external world, and be connected by corrugated stainless steel tubing with osculum, it is whole Encapsulation process.Port uses Self-priming anti-corrosive rustless steel water pump, sewage is pumped into waste liquid tank, is focused on, whole sewage pair Environment zero-emission.
The invention mainly comprises the cell body 1 of large-scale seamless welding, both sides circular arrangement, the ultrasound wave of bottom rectangle arrangement shake Son 7, the heating tape 10 of the uniform patch of cavity surrounding, the control chamber 3 on cell body 1.
Dolly 4 with pulley, can be convenient to use fork truck handling, greatly save manpower.Dolly can be on guide rail freely Slide, the position of scalable ultrasound object increased the effect of ultrasound;Suspender 6, can be with cylinder by the perfect patch of ultrasound object Close, increased stability and safety.
Lid 2 has the function of excluding toxic gas, opens lid when particulate filter is loaded and unloaded, and closes in ultrasound works Lid is closed, poison is discharged by vent, air displacement Residual toxic gases are entered by honeycomb aperture, wound of the poison to personnel is reduced Evil.
Tap water is filled in cell body 1 in advance, will be treated that ultrasonic hydrostatic column chain is fixed on carrying dolly, and be used Special forklift will carry fixture together with being put in ultrasonic tank by ultrasound object, dismantles hydrostatic column, cover ultrasonic machine in water Air draft lid, opens ultrasonic oscillator switch, setting oscillator vibration mode and process frequency, time, last set technique heating Temperature, until after ultrasonic cleaning is finished, taking out by ultrasound object, then being corroded to container using special liquid medicine, finally Using deionized water thoroughly cleaning.Waste water is collected by osculum and does harmless process.
The use of the invention significantly reduces the working strength of operator, reduces poisonous and hazardous by ultrasound object pair Personnel and the harm of environment, treatment effect are good.
Above embodiments of the invention are described in detail, but the content have been only presently preferred embodiments of the present invention, It is not to be regarded as limiting practical range of the invention.All impartial changes made according to the present patent application scope and improvement etc., Still all should belong within the patent covering scope of the present invention.

Claims (9)

1. a kind of ultrasonic washing unit of particulate filter, the shell of the particulate filter are cylindrical;It is characterized in that: At least include:
Cell body (1);The cell body (1) is rectangle hollow structure;Osculum (9) is offered in the bottom of the cell body (1);Institute The side wall for stating cell body (1) offers water injection hole (5) and spillway hole (11);The upper surface of the cell body (1) is provided with track, Dolly (4) is provided with the track;The lower surface of the dolly (4) is provided with the suspender (6) for hanging particulate filter;
For sealing the lid (2) of cell body (1) upper surface, the honeycomb hole of cross-ventilation on the lid (2), is offered;
Ultrasonic unit;The ultrasonic unit includes ultrasonic vibrator (7), the ultrasound wave of control ultrasonic vibrator (7) working condition Controller;
Heater;The heater is included positioned at the heating tape (10) of sealing cell body (1) side wall, control heating tape (10) work Make the heating controller of state.
2. the ultrasonic washing unit of particulate filter according to claim 1, it is characterised in that:The ultrasonic vibrator (7) Including the first ultrasonic vibrator array positioned at cell body (1) bottom, and be located at cell body (1) side wall the second ultrasonic vibrator array and 3rd ultrasonic vibrator array;The first ultrasonic vibrator array constitutes a rectangular array by multiple ultrasonic vibrators;Described second Ultrasonic vibrator array and the 3rd ultrasonic vibrator array are located at two opposites of cell body (1), and both structures are identical, and described second Ultrasonic vibrator array constitutes a circular array by multiple ultrasonic vibrators.
3. the ultrasonic washing unit of particulate filter according to claim 2, it is characterised in that:The cell body (1) includes Outer metal level and the interior layer that is filled with water;The ultrasonic vibrator (7) is positioned at outer metal level and interior is filled with water between layer;The ultrasonic wave controller The outside of cell body (1) is located at heating controller.
4. the ultrasonic washing unit of particulate filter according to claim 1, it is characterised in that:Suspender (6) bag Include two flexible chains;The two ends of every chain are fixedly connected with dolly (4) respectively.
5. the ultrasonic washing unit of particulate filter according to claim 1, it is characterised in that:The suspender (6) is The holder of two U-shaped structures, the two ends of each holder are fixedly connected with dolly (4) respectively.
6. the ultrasonic washing unit of particulate filter according to claim 1, it is characterised in that:The heating tape (10) is extremely Rare two.
7. the ultrasonic washing unit of particulate filter according to claim 1, it is characterised in that:Spillway hole (11) position In the top of water injection hole (5).
8. the ultrasonic washing unit of particulate filter according to claim 1, it is characterised in that:The lid (2) it is upper Surface is from outer to center in gradually concave shape.
9. the ultrasonic washing unit of particulate filter according to claim 1, it is characterised in that:Cell body (1) length, Wide, height is followed successively by 1800mm, 1200mm, 1500mm.
CN201611256715.9A 2016-12-30 2016-12-30 Ultrasonic cleaning machine for particle filter Pending CN106583334A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611256715.9A CN106583334A (en) 2016-12-30 2016-12-30 Ultrasonic cleaning machine for particle filter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611256715.9A CN106583334A (en) 2016-12-30 2016-12-30 Ultrasonic cleaning machine for particle filter

Publications (1)

Publication Number Publication Date
CN106583334A true CN106583334A (en) 2017-04-26

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Country Status (1)

Country Link
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107890710A (en) * 2017-11-03 2018-04-10 宁波行瑞汽车尾气监测有限公司 A kind of DPF cleaning plants based on ultrasonic wave cleaning
CN107890711A (en) * 2017-11-03 2018-04-10 宁波行泰环保科技有限公司 A kind of DPF method for cleaning
CN107899304A (en) * 2017-11-03 2018-04-13 宁波行瑞汽车尾气监测有限公司 A kind of DPF cleaning plants based on ultrasonic cleaning
CN108049942A (en) * 2017-11-03 2018-05-18 宁波行泰环保科技有限公司 A kind of DPF method for cleaning based on ultrasonic cleaning

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CN103567179A (en) * 2012-07-19 2014-02-12 江苏九洲金属制品有限公司 Ultrasonic cleaning machine
CN103706593A (en) * 2013-12-30 2014-04-09 宁波富邦电池有限公司 Cleaning device for positive pole ring die and method for cleaning positive pole ring die through cleaning device
CN205324277U (en) * 2016-01-30 2016-06-22 李传运 Ultrasonic wave cleaner

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Publication number Priority date Publication date Assignee Title
US20020139400A1 (en) * 2001-03-27 2002-10-03 Semitool, Inc. Vertical process reactor
CN2792627Y (en) * 2005-05-12 2006-07-05 株洲华晟电子设备有限公司 Supersonic decontaminating devcie for nuclear industry
CN102274838A (en) * 2011-05-06 2011-12-14 湘潭大众整流器制造有限公司 Ultrasonic washing machine
CN202591165U (en) * 2012-06-08 2012-12-12 安力斯(天津)环保设备制造有限公司 Ultrasonic cleaner for modular ultraviolet lamp sleeves
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CN103706593A (en) * 2013-12-30 2014-04-09 宁波富邦电池有限公司 Cleaning device for positive pole ring die and method for cleaning positive pole ring die through cleaning device
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107890710A (en) * 2017-11-03 2018-04-10 宁波行瑞汽车尾气监测有限公司 A kind of DPF cleaning plants based on ultrasonic wave cleaning
CN107890711A (en) * 2017-11-03 2018-04-10 宁波行泰环保科技有限公司 A kind of DPF method for cleaning
CN107899304A (en) * 2017-11-03 2018-04-13 宁波行瑞汽车尾气监测有限公司 A kind of DPF cleaning plants based on ultrasonic cleaning
CN108049942A (en) * 2017-11-03 2018-05-18 宁波行泰环保科技有限公司 A kind of DPF method for cleaning based on ultrasonic cleaning
CN107890710B (en) * 2017-11-03 2023-12-01 宁波行瑞汽车尾气监测有限公司 DPF cleaning device based on ultrasonic cleaning
CN107890710B8 (en) * 2017-11-03 2024-01-05 堃昊电子科技(江苏)有限公司 DPF cleaning device based on ultrasonic cleaning

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Application publication date: 20170426

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