CN106583277A - Flat cotton swab production process - Google Patents
Flat cotton swab production process Download PDFInfo
- Publication number
- CN106583277A CN106583277A CN201510673808.0A CN201510673808A CN106583277A CN 106583277 A CN106583277 A CN 106583277A CN 201510673808 A CN201510673808 A CN 201510673808A CN 106583277 A CN106583277 A CN 106583277A
- Authority
- CN
- China
- Prior art keywords
- cotton
- cotton swab
- wheel
- flat
- time
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000742 Cotton Polymers 0.000 title claims abstract description 174
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000004513 sizing Methods 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000004026 adhesive bonding Methods 0.000 claims description 44
- 238000007493 shaping process Methods 0.000 claims description 15
- 238000005516 engineering process Methods 0.000 claims description 13
- 241001504664 Crossocheilus latius Species 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 238000010924 continuous production Methods 0.000 abstract 1
- 230000007613 environmental effect Effects 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
Landscapes
- Absorbent Articles And Supports Therefor (AREA)
Abstract
The invention relates to the technical field of production of cotton swabs, and provides a flat cotton swab production process. The flat cotton swab production process comprises carrying out sizing twice, carrying out setting three times, drying and flattening. The flat cotton swab production process specifically comprises the following steps of: enabling a paper rod to pass through a front sizing wheel, thereby completing sizing for a first time; enabling the paper rod, which is subjected to sizing for the first time, to pass through a cotton sucker, wherein the arc surface of the cotton sucker carries out sizing for a first time on the shape of a cotton head; enabling a cotton swab which is subjected to setting for the first time to pass through a rear sizing wheel, thereby completing sizing for a second time; while sizing is carried out for the second time, enabling the arc surface of the rear sizing wheel to carry out setting for a second time on the cotton head; enabling the cotton swab which is subjected to setting for the second time to pass through a forming mould, thereby completing setting for a third time; drying the cotton swab which is subjected to the setting for the third time to pass through a drying path; and enabling the dried cotton swab to pass through a flattening device, thereby completing cotton head flattening. The continuous production process disclosed by the invention guarantees that the flat cotton swab is strong and durable in use, and is beautiful in shape, so that pollution on the flat cotton swab is reduced. The flat cotton swab production process fills up the blank in China, can meet market requirements, and can be popularized and used on civil use, medical use and industry on a large scale.
Description
Technical field
The present invention relates to the production technical field of cotton swab, and in particular to a kind of flat cotton swab production technology.
Background technology
Cotton swab is generally made up of cotton swab head and cotton swab bar, and cotton swab head can use degreasing cotton, non-dust cloth, sponge system
Into cotton swab bar is made by plastics, rod and paper bar.In the market the cotton swab of existing technique productions has circle
Head, tip, small cusp, waveform head, butch haircut etc. are variously-shaped, but have a feature cotton swab head size
Close cotton swab bar or less than cotton swab bar, these cotton swabs in clean wiping large area product service efficiency than relatively low,
If using plastic bar non-dust cloth cotton swab, although cotton head area is enough big, but easily abrading product surface, and
And plastic bar is not environmentally.
The content of the invention
Present invention aim at providing a kind of flat cotton swab production technology, it is intended to solve cotton swab in domestic existing cotton swab
In less than normal and production cannot continuous automatic production have flat cotton head cotton swab problem, improve
The production efficiency of flat cotton swab, it is ensured that the cotton swab of production does not abrade product in clean wiping large area product
Surface, while improve the service efficiency of cotton swab, meets the requirement of environmental protection environmental protection cotton swab.
In order to reach above-mentioned technique effect, the technical solution used in the present invention is：
A kind of flat cotton swab production technology, the technique includes secondary gluing, and then three sizings are dried and flattened,
Comprise the following steps that：
Paper bar completes first time gluing by front gluing wheel；
Paper bar after first time gluing carries out first time sizing through suction device, suction device cambered surface to cotton head shapes；
Cotton swab after shaping for the first time completes second gluing by rear gluing wheel；
Gluing wheel cambered surface carries out second sizing to cotton head after while second gluing；
Cotton swab after shaping for second completes third time sizing through mould；
Cotton swab after third time is shaped is dried through drying tunnel；
Cotton swab after drying completes the flattening of cotton head through flatting apparatus.
Further, the cotton head shapes of the flat cotton swab after cotton head is flattened can be flat head shape, flat point
Capitiform, oblate capitiform.
Further, the flat cotton swab that the flat cotton swab after cotton head is flattened can have cotton head for one end,
The flat cotton swab that can have cotton head for two ends.
Another object of the present invention is to a kind of flat cotton swab production equipment is provided, including shaped device, conveying device
And flatting apparatus, for cotton swab shaping, flatting apparatus are for the flattening of cotton head for described shaped device；Described
Conveying device is conveyer belt, and conveyer belt two ends connect respectively shaped device and flatting apparatus, the stage casing of conveyer belt
Drying tunnel is provided with, for drying to the cotton swab after shaping.
Further, described shaped device mainly by front gluing wheel, suction device, broken cotton device, rear gluing wheel, into
Pattern tool, fixed arc block and the big driving wheel that grinds are constituted；The both sides of described big stone roller driving wheel, before being sequentially installed with
Rubber tire, suction device, broken cotton device, rear gluing wheel and mould；The big driving wheel that grinds coordinates with fixed arc block, shape
Into cotton swab roller track；Suction device coordinates with broken cotton device to be installed, and forms cotton processing path.
Further, described flatting apparatus mainly have upper pressure wheel, lower pressure wheel, locating wheel, gap adjustment block, knot
Structure support is constituted；Be provided with two up and down parallel rotary shafts in described structure stand, upper pressure wheel, locating wheel and
Gap adjustment block is installed in the rotary shaft of top, and lower pressure wheel is arranged in the rotary shaft of lower section；Described
Gap adjustment block is located at the side of structure stand, for adjusting the spacing of two rotary shafts；Described upper pressure wheel,
Lower pressure wheel and locating wheel are respectively positioned in structure stand, lower pressure wheel be located at upper pressure wheel immediately below, upper pressure wheel with push
The periphery of wheel constitutes the flattening plane of cotton head, there is flattening cotton swab effect；Described locating wheel is used to enter cotton swab
Row positioning.
Compared with prior art, the invention has the beneficial effects as follows：
The present invention by gluing twice, three sizings, the flat cotton swab of technique productions then dried and flatten with
And ensure the production equipment for being capable of full implementation of the production technology, solve cotton swab in domestic existing cotton swab
In less than normal and production cannot continuous automatic production have flat cotton head cotton swab problem, improve
The production efficiency of flat cotton swab, it is ensured that the flat cotton swab of production is not abraded in clean wiping large area product
Product surface, while improve the service efficiency of cotton swab, meets the environmental requirement of cotton swab.The present invention's is continuous
Metaplasia is produced, it is ensured that flat cotton swab is durable, and shape is beautiful, reduces the pollution to flat cotton swab.This
Invented technology has filled up China's blank, disclosure satisfy that the market demand, can in a large number in civilian, medical and industry
On promote the use of.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, and in order to allow the present invention above and other purpose, feature
Can become apparent with advantage, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, be described in detail.
Description of the drawings
Fig. 1 is the flow chart of flat cotton swab production technology of the invention.
The cotton head shapes schematic diagram of the flat cotton swab that Fig. 2 is provided for the present embodiment.
Fig. 3 is the structural representation of flat cotton swab production equipment of the invention.
Fig. 4 is the structural representation of the flatting apparatus in flat cotton swab production equipment of the invention.
Each label and corresponding entitled in figure：
1. shaped device, 2. conveying device, 3. flatting apparatus, gluing wheel before 11., 12, suction device,
13. broken cotton devices, gluing wheel after 14., 15. moulds, 16. fix arc block, and 17. grind greatly driving wheels,
21. drying tunnels, 31. upper pressure wheels, 32. lower pressure wheels, 33. locating wheels, 34. gap adjustment blocks, 35. structures
Support.
Specific embodiment
Fig. 1 shows the flow chart of flat cotton swab production technology of the invention, for convenience of description, illustrate only with
The related part of the embodiment of the present invention.
What the present invention was realized in：A kind of flat cotton swab production technology, the technique includes secondary gluing, and three times fixed
Type, then dries and flattens, and comprises the following steps that：
S101：Paper bar completes first time gluing by front gluing wheel 11；
S102：Paper bar after first time gluing carries out first through suction device 12, the cambered surface of suction device 12 to cotton head shapes
Secondary sizing；
S103：Cotton swab after shaping for the first time completes second gluing by rear gluing wheel 14；
S104：The cambered surface of gluing wheel 14 carries out second sizing to cotton head after while second gluing；
S105：Cotton swab after shaping for second completes third time sizing through mould 15；
S106：Cotton swab after third time is shaped is dried through drying tunnel 21；
S107：Cotton swab after drying completes the flattening of cotton head through flatting apparatus 3.
Used as a preferred version of the embodiment of the present invention, the cotton head shapes of the flat cotton swab after cotton head is flattened can be with
For flat capitiform, flat tip shape, oblate capitiform, as shown in Figure 2.
Used as a preferred version of the embodiment of the present invention, the flat cotton swab after cotton head is flattened can have cotton for one end
The flat cotton swab of head, or there is the flat cotton swab of cotton head at two ends, as shown in Figure 2.
The present invention provides a kind of flat cotton swab production equipment, as shown in figure 3, including shaped device 1, conveying device 2
With flatting apparatus 3, for cotton swab shaping, flatting apparatus 3 are for the flattening of cotton head for shaped device 1.Conveying device
2 is conveyer belt, and conveyer belt two ends connect respectively shaped device 1 and flatting apparatus 3, and the stage casing of conveyer belt is provided with
Drying tunnel 21, for drying to the cotton swab after shaping.
The shaped device 1 of production equipment of the present invention it is main by front gluing wheel 11, suction device 12, broken cotton device 13, it is rear on
Rubber tire 14, mould 15, fixed arc block 16 and the big driving wheel 17 that grinds are constituted.The big both sides for grinding driving wheel 17,
It is sequentially installed with front gluing wheel 11, suction device 12, broken cotton device 13, rear gluing wheel 14 and mould 15.
The big driving wheel 17 that grinds coordinates with fixed arc block 16, forms cotton swab roller track.Suction device 12 and broken cotton device 13
Coordinate and install, form cotton processing path.Suction device 12 is provided with cambered surface, and the cambered surface of suction device 12 is used for cotton head
Shaping, there is styling.Afterwards gluing wheel 14 is provided with cambered surface, and the cambered surface of rear gluing wheel 14 is molded for cotton head,
There is styling.
The flatting apparatus of production equipment of the present invention are as shown in figure 4, mainly have upper pressure wheel 31, lower pressure wheel 32, locating wheel
33rd, gap adjustment block 34 and structure stand 35 are constituted.Two parallel up and down rotations are provided with structure stand 35
Axle, upper pressure wheel 31, locating wheel 33 and gap adjustment block 34 are installed in the rotary shaft of top, and gap is adjusted
The rotary shaft two ends above of monoblock 34, lower pressure wheel 32 be arranged on lower section rotary shaft on, lower section turn
End shaft is arranged on the both sides of structure stand 35.Gap adjustment block 34 is located at the side of structure stand 35,
For adjusting the spacing of two rotary shafts.Described upper pressure wheel 31, lower pressure wheel 32 and locating wheel 33 are respectively positioned on knot
In structure support 35, lower pressure wheel 32 is located at immediately below upper pressure wheel 31, the circumference of upper pressure wheel 31 and lower pressure wheel 32
Face constitutes the flattening plane of cotton head.Locating wheel 33 is used to position cotton swab.
Used as a preferred version of the embodiment of the present invention, upper pressure wheel 31, lower pressure wheel 32 and locating wheel 33 are equipped with two
Individual, the centre distance of two upper pressure wheel 31 is identical with cotton swab pole length, and two lower pressure wheels 32 are correspondingly arranged at two upper pressure wheels
31 underface, two locating wheels 33 are symmetrically set between two upper pressure wheels 31.
Used as a preferred version of the embodiment of the present invention, the periphery of locating wheel 31 is provided with the rod groove of positioning cotton swab bar,
The cross-sectional sizes of rod groove match with cotton swab bar thickness.
Operation principle：
Paper bar first passes through front gluing wheel along the big cotton swab roller track traveling ground between driving wheel 17 and fixed arc block 16
11 gluings, strip cotton enters broken cotton device 13, is adsorbed in broken cotton device 13 and suction device 12 by suction device 12
Between position, through suction device 12, cotton sticks on paper bar paper bar, through the shaping cotton head of suction device 12
Cambered surface is shaped, the first one-step forming of cotton head shapes；Gluing wheel 14 after again, the cambered surface of rear gluing wheel 14 is cotton head arc
, there are styling, cotton head basic forming in face after cotton head surface gluing；Eventually pass mould 15, cotton swab
Finally it is formed；Cotton swab after final molding enters conveying device 2 from cotton swab roller track end, through conveying
The drying tunnel 21 in the stage casing of device 2 is dried；Cotton swab after drying sends into the lower section of locating wheel 32 through conveying device 2,
Rod groove positioning of the cotton swab on the periphery of locating wheel 33, between upper pressure wheel 31 and lower pressure wheel 32, cotton
Head is flattened through the extruding of upper pressure wheel 31 and lower pressure wheel 32, completes the final shaping of flat cotton swab.Locating wheel
The rod groove of 33 peripheries is arranged, it is ensured that cotton swab is parallel with rotary shaft, and the cotton head at two ends can simultaneously enter shape pressure
It is flat.
The present invention is not limited to above-mentioned specific embodiment, for the person of ordinary skill of the art from above-mentioned
Design is set out, and without performing creative labour, done a variety of conversion, all falls within the protection model of the present invention
Within enclosing.
Claims (6)
1. a kind of flat cotton swab production technology, it is characterised in that the technique includes secondary gluing, three sizings, so
Post-drying and flattening, comprise the following steps that：
Paper bar completes first time gluing by front gluing wheel；
Paper bar after first time gluing carries out first time sizing through suction device, suction device cambered surface to cotton head shapes；
Cotton swab after shaping for the first time completes second gluing by rear gluing wheel；
Gluing wheel cambered surface carries out second sizing to cotton head after while second gluing；
Cotton swab after shaping for second completes third time sizing through mould；
Cotton swab after third time is shaped is dried through drying tunnel；
Cotton swab after drying completes the flattening of cotton head through flatting apparatus.
2. flat cotton swab production technology as claimed in claim 1, it is characterised in that described after cotton head is flattened
The cotton head shapes of flat cotton swab can be flat head shape, flat tip shape, oblate capitiform.
3. flat cotton swab production technology as claimed in claim 1, it is characterised in that described after cotton head is flattened
Flat cotton swab can be the flat cotton swab that there is cotton head one end, or there is the flat cotton swab of cotton head at two ends.
4. a kind of flat cotton swab production equipment, it is characterised in that including shaped device, conveying device and flatting apparatus,
, for cotton swab shaping, flatting apparatus are for the flattening of cotton head for described shaped device；Described conveying device is defeated
Send band, conveyer belt two ends to connect shaped device and flatting apparatus respectively, the stage casing of conveyer belt is provided with drying tunnel, use
Cotton swab after to shaping is dried.
5. a kind of flat cotton swab production equipment as claimed in claim 4, it is characterised in that described shaped device
It is main to be moved by front gluing wheel, suction device, broken cotton device, rear gluing wheel, mould, fixed arc block and big stone roller
Wheel composition；The both sides of described big stone roller driving wheel, be sequentially installed with front gluing wheel, suction device, broken cotton device, after
Gluing wheel and mould；The big driving wheel that grinds coordinates with fixed arc block, forms cotton swab roller track；Suction device with
Broken cotton device coordinates to be installed, and forms cotton processing path.
6. a kind of flat cotton swab production equipment as claimed in claim 4, it is characterised in that described flatting apparatus
Mainly it is made up of upper pressure wheel, lower pressure wheel, locating wheel, gap adjustment block, structure stand；Described structure
Two parallel up and down rotary shafts are provided with frame, upper pressure wheel, locating wheel and gap adjustment block are installed in top
In rotary shaft, lower pressure wheel is arranged in the rotary shaft of lower section；Described gap adjustment block is located at structure stand
Side, for adjusting the spacing of two rotary shafts；Described upper pressure wheel, lower pressure wheel and locating wheel are respectively positioned on structure
In support, lower pressure wheel is located at immediately below upper pressure wheel, and upper pressure wheel constitutes the flattening of cotton head with the periphery of lower pressure wheel
, there is flattening cotton swab effect in face；Described locating wheel is used to position cotton swab.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510673808.0A CN106583277A (en) | 2015-10-18 | 2015-10-18 | Flat cotton swab production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510673808.0A CN106583277A (en) | 2015-10-18 | 2015-10-18 | Flat cotton swab production process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106583277A true CN106583277A (en) | 2017-04-26 |
Family
ID=58553923
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510673808.0A Pending CN106583277A (en) | 2015-10-18 | 2015-10-18 | Flat cotton swab production process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106583277A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000000147A1 (en) * | 1998-06-26 | 2000-01-06 | HÄUSER, Roger | Care or cleaning stick |
| CN201108539Y (en) * | 2007-12-05 | 2008-09-03 | 上海丽洁无尘制品有限公司 | Dust free cotton swab |
| CN102631262A (en) * | 2012-04-27 | 2012-08-15 | 苏州思必达洁净制品有限公司 | Purified cotton swab forming process |
| CN103876894A (en) * | 2014-03-10 | 2014-06-25 | 苏州思展实业有限公司 | Manufacturing technology for cotton swabs |
| CN203853376U (en) * | 2014-03-19 | 2014-10-01 | 天津市鑫茂来洲金属制品有限公司 | New flatting mill |
-
2015
- 2015-10-18 CN CN201510673808.0A patent/CN106583277A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000000147A1 (en) * | 1998-06-26 | 2000-01-06 | HÄUSER, Roger | Care or cleaning stick |
| CN201108539Y (en) * | 2007-12-05 | 2008-09-03 | 上海丽洁无尘制品有限公司 | Dust free cotton swab |
| CN102631262A (en) * | 2012-04-27 | 2012-08-15 | 苏州思必达洁净制品有限公司 | Purified cotton swab forming process |
| CN103876894A (en) * | 2014-03-10 | 2014-06-25 | 苏州思展实业有限公司 | Manufacturing technology for cotton swabs |
| CN203853376U (en) * | 2014-03-19 | 2014-10-01 | 天津市鑫茂来洲金属制品有限公司 | New flatting mill |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170426 |