CN106579870B

CN106579870B - Manufacturing method of baby bed

Info

Publication number: CN106579870B
Application number: CN201611131508.0A
Authority: CN
Inventors: 左昱立
Original assignee: Chongqing Zuoen Furniture Co ltd
Current assignee: Chongqing Zuoen Furniture Co ltd
Priority date: 2016-12-09
Filing date: 2016-12-09
Publication date: 2020-04-07
Anticipated expiration: 2036-12-09
Also published as: CN106579870A

Abstract

The invention relates to the field of furniture, in particular to a manufacturing method of a baby bed, which comprises the following steps: manufacturing a rectangular frame: selecting four solid wood cylinders with the diameter of 5cm as stand columns, selecting four wood boards, connecting the four wood boards into a rectangular frame in a mortise-tenon manner, then connecting the rectangular frame to the stand columns in a mortise-tenon manner, wherein the rectangular frame is 30cm away from the ground, selecting two wood boards as mounting plates, selecting eight solid logs as fixing rods, and fixing the fixing rods on the mounting plates by bolts; oil jack installation: selecting two oil jacks, wherein each oil jack comprises a hydraulic rod, a hydraulic seat, an oil return valve and a handle, then respectively placing the hydraulic seats in the mounting grooves of the two mounting plates, and respectively enabling the hydraulic rods to penetrate through the mounting holes; manufacturing a low bed plate; mounting a high bed plate; and (5) integrally assembling. The invention provides a manufacturing method of a baby bed, aiming at the technical problem that the conventional baby bed cannot control the shaking or the stable state.

Description

Manufacturing method of baby bed

Technical Field

The invention relates to the field of furniture, in particular to a manufacturing method of a baby bed.

Background

The infant bed is a professional bed for infants, mainly considering the characteristics of infants, and corners are designed into circular or arc shapes, have no sharp corners, are environment-friendly and nontoxic in materials and are fully stacked. Special attention is paid to whether the materials of the bed are environment-friendly, and the raw wood is the best material for manufacturing the furniture for children.

If the children room is not large, a double-layer bed which fully utilizes the space is also a good choice in order to provide more game space for the baby. The lower layer is used for the baby to sleep, the upper layer can be used as an entertainment place for the baby, and various toys can be stacked, so that the old or the caregiver can conveniently take care of the baby. But for young families who are young and not old, the bunk beds seem dangerous, mom can choose to install guardrails, and one baby can be installed when needed and is shielded nearby.

Therefore, in some families for fully utilizing the space of the house, the solid wood high-low bed for the children becomes the best choice for the baby. However, in the process of baby achievement, the baby falls asleep in the cradle, and if the baby is suddenly changed into the solid wood bed, the baby may be unaccustomed to the solid wood bed and cannot fall asleep well. Scientific research shows that the hardness of a cradle is not enough in consideration of the softness of the spine of a child, the cradle can deform the spine when sleeping frequently, but the cradle can well assist the baby to fall asleep, and therefore the cradle is preferably shaken for 10-20 minutes before the baby falls asleep every day.

However, the existing infant bed is either a type in which the cradle is always in a rocking state or a type in which the general bed is always in a stable state. There is no baby bed that can switch between rocking and stable states.

Disclosure of Invention

The invention provides a manufacturing method of a baby bed, aiming at the technical problem that the conventional baby bed cannot control the shaking or the stable state.

The manufacturing method of the baby bed in the scheme comprises the following steps:

manufacturing a rectangular frame: selecting four solid wood cylinders with the diameter of 5cm as stand columns, selecting four wood boards, connecting the four wood boards into a rectangular frame in a mortise-tenon manner, then connecting the rectangular frame to the stand columns in a mortise-tenon manner, wherein the rectangular frame is 30cm away from the ground, selecting two wood boards as mounting plates, selecting eight solid logs as fixing rods, fixing the fixing rods on the mounting plates by bolts, fixing the four fixing rods on each mounting plate, then fixing the fixing rods at two ends of the rectangular frame by the bolts, drilling mounting holes in the rectangular frame, wherein the mounting holes are positioned above the mounting plates, and then processing the mounting grooves in the mounting plates;

oil jack installation: selecting two oil jacks, wherein each oil jack comprises a hydraulic rod, a hydraulic seat, an oil return valve and a handle, then respectively placing the hydraulic seats in the mounting grooves of the two mounting plates, and respectively enabling the hydraulic rods to penetrate through the mounting holes;

a low bed board manufacturing step: selecting a wood board with the same shape and size as a rectangular frame as a low bed board, selecting two solid logs as round shafts, fixing the round shafts at two ends of the low bed board by bolts, respectively locating the round shafts above the mounting holes, selecting two U-shaped base plates, respectively sleeving the base plates on the outer sides of the round shafts, drilling blind holes for accommodating hydraulic rods below the base plates, selecting fences, fixing the fences around the low bed board, then selecting sponge strips as silencing pads, and adhering and fixing the silencing pads below two sides of the low bed board;

a high bed board mounting step: selecting a wood board with the same shape and size as the rectangular frame as a high bed board, fixing the high bed board at the top ends of the four upright posts in a tenon-and-mortise connection mode, selecting a stair, and fixing the stair on one side of the high bed board by using bolts;

and (3) integral assembly: drilling grooves for accommodating the backing plates at two ends of the rectangular frame, placing the backing plates in the grooves, and placing the circular shafts in the backing plates.

By adopting the technical scheme of the invention, the invention has the following technical effects: mainly divide into two operating condition, when under fixed state, two hydraulic jack do not work, are equated to low bed board and place on the rectangle frame this moment, and the circle axle on the low bed board is located the backing plate, and the backing plate is located the recess at rectangle frame both ends, can prevent to move about on the rectangle frame low bed board. High bed board and rectangle frame cooperate, can improve the joint strength between the stand.

When the baby starts falling asleep in a shaking state, oil return valves of the two hydraulic jacks are screwed respectively, then the handle is shaken, so that hydraulic rods of the hydraulic jacks are lifted upwards, the hydraulic seat is placed in the mounting groove of the mounting plate, and the hydraulic seat is embedded into the mounting groove to prevent the hydraulic seat from sliding when the hydraulic rods lift.

The hydraulic stem passes in the blind hole of back top income backing plate below after the mounting hole, then the backing plate rises along with the hydraulic stem, lets low bed board and rectangle frame break away from, and two oil jack play the supporting role to backing plate and low bed board this moment, and low bed board uses the round axle at low bed board both ends to wave about the center pin this moment. In the process that the low bed board rocks, the silencing pads below two sides of the low bed board are in contact with two sides of the rectangular frame, so that noise and vibration caused by direct impact of the low bed board and the rectangular frame are avoided.

And after the oil return valve of the oil jack is locked, the handle is shaken, and the hydraulic rod is lifted upwards. When the hydraulic rod needs to be retracted, the oil return valve needs to be unscrewed, and then the hydraulic rod is pressed downwards to complete the recovery process. In the shaking state, if the baby falls asleep quietly, the oil return valve can be slightly unscrewed, so that the hydraulic rod is in a very slow falling state under the action of the gravity of the low bed plate. In-process at the slow whereabouts of hydraulic stem, low bed board and rectangle frame have certain distance in addition, and the hydraulic stem can also play certain supporting role to low bed board, and low bed board can also continue to rock, because the distance of low bed board and rectangle frame reduces, and the range that low bed board rocked can reduce gradually. When the hydraulic rod falls down completely, the low bed plate is in contact with the rectangular frame, and the low bed plate does not shake any more.

Under the state of unscrewing oil return valve slightly, the whereabouts of hydraulic stem can last longer time, and at the hydraulic stem whereabouts in-process, the range that low bed board rocked can reduce gradually, and whole process is very gentle level and smooth. In the sleeping process of the baby, the low bed plate gradually stops shaking until the baby is completely stable, and the transition from the shaking state to the stable state of the low bed plate is completed, so that the baby can better fall asleep.

Fences are fixed at two ends of the low bed plate, and fences are hinged to two sides of the low bed plate to prevent the baby from falling off from the low bed plate in the sleeping process.

Furthermore, a limiting plate for preventing the low bed board from moving is fixed on the periphery of the rectangular frame in a tenon-and-mortise connection mode. The limiting plate can prevent the low bed board from moving on the rectangular frame.

Furthermore, the two sides of the rectangular frame are bonded with the cushion pads made of sponge materials. The cushion pad cooperates with the sound damping pad to further reduce noise and vibration.

Further, two springs are selected, placed below two sides of the low bed board, and fixed between the low bed board and the rectangular frame through nails. The spring can store the energy in the shaking process, so that the shaking process of the low bed plate is more durable.

Furthermore, four sides of the high bed board are all hinged with fences. The toy and other articles of the baby can be conveniently stored on the high bed board, and the space is saved.

Further, the rail comprises vertical rails and a rail frame, the rails are fixed on the rail frame in a mortise-tenon joint mode at intervals, and the distance between the rails is smaller than 2.88 cm. The space between the railings is too large, so that the situation that the hands and feet of the baby are clamped easily occurs.

Drawings

FIG. 1 is a schematic view of the structure of a product directly obtained by the manufacturing method of the crib according to the present invention;

fig. 2 is a side cross-sectional view of fig. 1.

Detailed Description

The present invention will be described in further detail below by way of specific embodiments:

reference numerals in the drawings of the specification include: the device comprises a vertical column 1, a rectangular frame 11, a mounting plate 12, a fixing rod 13, an oil jack 2, a hydraulic rod 21, a hydraulic seat 22, a handle 23, a low bed plate 3, a round shaft 31, a backing plate 32, a fence 33 and a stair 4.

Example 1

Substantially as shown in the attached figures 1 and 2: the manufacturing method of the baby bed comprises the following steps:

manufacturing steps of the rectangular frame 11: selecting four solid wood cylinders with the diameter of 5cm as an upright post 1, selecting four wood boards, performing mortise-tenon joint on the four wood boards to form a rectangular frame 11, then performing mortise-tenon joint on the rectangular frame 11 to the upright post 1, wherein the rectangular frame 11 is 30cm away from the ground, selecting two wood boards as mounting plates 12, selecting eight solid logs as fixing rods 13, fixing the fixing rods 13 on the mounting plates 12 by bolts, fixing the four fixing rods 13 on each mounting plate 12, then fixing the fixing rods 13 at two ends of the rectangular frame 11 by the bolts, drilling mounting holes in the rectangular frame 11, wherein the mounting holes are positioned above the mounting plates 12, and then machining the mounting grooves in the mounting plates 12;

the installation step of the oil jack 2: selecting two oil jacks 2, wherein each of the two oil jacks 2 comprises a hydraulic rod 21, a hydraulic seat 22, an oil return valve and a handle 23, then respectively placing the hydraulic seats 22 in the mounting grooves of the two mounting plates 12, and respectively enabling the hydraulic rods 21 to penetrate through the mounting holes;

the manufacturing step of the low bed plate 3: selecting a wood board with the same shape and size as the rectangular frame 11 as a low bed board 3, selecting two solid logs as round shafts 31, fixing the round shafts 31 at two ends of the low bed board 3 by bolts, respectively positioning the round shafts 31 above the mounting holes, selecting two U-shaped base plates 32, respectively sleeving the base plates 32 on the outer sides of the round shafts 31, drilling blind holes for accommodating the hydraulic rods 21 below the base plates 32, selecting a fence 33, fixing the fence 33 around the low bed board 3, then selecting a sponge strip as a silencing pad, and bonding and fixing the sponge strip below two sides of the low bed board 3;

a high bed board mounting step: a wood board with the same shape and size as the rectangular frame 11 is selected as a high bed board, the high bed board is fixed to the top ends of the four upright posts 1 in a mortise-tenon connection mode, then a stair 4 is selected, the stair 4 is fixed to one side of the high bed board through bolts, and the four sides of the high bed board are all fixed with fences 33 through bolts.

When in specific use: the device is divided into three working states, namely a fixed state, a shaking state and a transition state.

When the two oil jacks 2 are in a fixed state, the two oil jacks 2 do not work, namely the low bed plate 3 is placed on the rectangular frame 11, the round shaft 31 on the low bed plate 3 is positioned in the backing plate 32, and the backing plate 32 is positioned in the grooves at the two ends of the rectangular frame 11, so that the low bed plate 3 can be prevented from moving left and right on the rectangular frame 11.

When the baby starts falling asleep and needs to shake, the oil return valves of the two hydraulic jacks 2 are respectively screwed, then the handle 23 is shaken, the hydraulic rod 21 of the hydraulic jack 2 is lifted upwards, the hydraulic seat 22 is placed in the mounting groove of the mounting plate 12, and the hydraulic seat 22 is embedded in the mounting groove, so that the hydraulic seat 22 can be prevented from sliding during the lifting process of the hydraulic rod 21. The hydraulic rod 21 penetrates through the mounting hole and then is jacked into the blind hole below the base plate 32, then the base plate 32 rises along with the hydraulic rod 21, the low bed plate 3 is separated from the rectangular frame 11, the two oil jacks 2 play a supporting role for the base plate 32 and the low bed plate 3, and the low bed plate 3 swings left and right by taking the round shafts 31 at the two ends of the low bed plate 3 as central shafts. In the process that the low bed board 3 rocks, the silencing pads below two sides of the low bed board 3 are in contact with two sides of the rectangular frame 11, so that noise and vibration caused by direct impact of the low bed board 3 and the rectangular frame 11 are avoided.

When under the transition state, under the state of unscrewing the oil return valve slightly promptly, the whereabouts of hydraulic stem 21 can last longer time, and at hydraulic stem 21 whereabouts in-process, the range that low bed board 3 rocked can reduce gradually, and whole process is very gentle level and smooth. In the sleeping process of the baby, the low bed plate 3 gradually stops shaking until the baby is completely stable, and the transition from the shaking state to the stable state of the low bed plate 3 is completed, so that the baby can better fall asleep.

Example 2

Compared with the embodiment 1, the difference is that the two sides of the rectangular frame 11 are bonded with the cushion pads made of sponge, the two sides of the low bed plate 3 are both fixed with springs by bolts, and the springs are fixed between the low bed plate 3 and the rectangular frame 11. The cushion pad is matched with the silencing pad, so that vibration and noise are further reduced. The spring can store the energy in the shaking process, so that the shaking process of the low bed plate 3 is more durable.

Example 3

Compared with the embodiment 2, the difference is only that the fence 33 comprises vertical railings and a frame, the railings are fixed on the frame at intervals, and the distance between the railings is less than 2.88 cm. The space between the railings is too large, so that even though the hands of the baby pass through the space, the situation that the small hands and the small feet of the baby are clamped easily occurs.

The term "jack" as used herein refers to a manual jack, specifically the steel city brand QL3 jack. The specific using method comprises the following steps:

1: the slotted end of the handle is inserted into the oil return valve, and the oil return valve is screwed in the right-hand direction (clockwise).

2: estimating the lifting capacity, determining the gravity center of the lifting object, selecting an acting point and correctly placing the lifting object below a lifting part. The jack adjustment screw is rotated, if necessary, in the left-hand (counterclockwise) direction until it contacts the lifting weight.

3: the handle of the jack is inserted into the handle sleeve, the handle is lifted up and down, the piston rod is lifted up stably, and the heavy object is lifted to an ideal height.

Descending operation:

1: the handle is taken out of the handle sleeve, the handle is inserted into the oil return valve, and the handle is slowly rotated towards the left hand direction (anticlockwise) to loosen the oil return valve.

2: if load exists, the handle cannot rotate too fast, and the oil return valve is loosened for one circle, so that the oil return valve descends slowly. (selected from Baidu encyclopedia)

The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims

1. The manufacturing method of the baby bed is characterized by comprising the following steps:

a low bed board manufacturing step: selecting a wood board with the same shape and size as a rectangular frame as a low bed board, selecting two solid logs as round shafts, fixing the round shafts at two ends of the low bed board by using bolts, respectively locating the round shafts above mounting holes, selecting two U-shaped base plates, respectively sleeving the base plates on the outer sides of the round shafts, drilling blind holes for accommodating hydraulic rods below the base plates, selecting a fence, wherein the fence comprises vertical rails and fence frames, the rails are fixed on the fence frames at intervals in a mortise-tenon connection mode, the distance between the rails is less than 2.88cm, the fence is fixed around the low bed board, then selecting a long strip made of sponge material as a silencing pad, and bonding and fixing the long strip on the lower sides of the low bed board;

and (3) integral assembly: drilling grooves for accommodating backing plates at two ends of the rectangular frame, placing the backing plates in the grooves, and placing the round shafts in the backing plates;

two sides of the rectangular frame are bonded with cushions made of sponge materials;

two springs are selected, the springs are placed below two sides of the low bed plate, and the springs are fixed between the low bed plate and the rectangular frame through nails.

2. The method of manufacturing a crib as defined in claim 1, wherein: and a limiting plate for preventing the low bed plate from moving is fixed on the periphery of the rectangular frame in a mortise-tenon connection mode.

3. The method of manufacturing a crib as defined in claim 2, wherein: four sides of the high bed board are all hinged with fences.