CN106566610A - Ageing-proof molybdenum disulfide dry film lubricant used for self-locking nuts, and preparation method thereof - Google Patents

Ageing-proof molybdenum disulfide dry film lubricant used for self-locking nuts, and preparation method thereof Download PDF

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Publication number
CN106566610A
CN106566610A CN201610917866.8A CN201610917866A CN106566610A CN 106566610 A CN106566610 A CN 106566610A CN 201610917866 A CN201610917866 A CN 201610917866A CN 106566610 A CN106566610 A CN 106566610A
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parts
self
epoxy resin
molybdenum bisuphide
dry film
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周波
陈吉勇
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Ma'anshan Tianyu Shipbuilding Co Ltd
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Ma'anshan Tianyu Shipbuilding Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • C10M169/044Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/065Sulfides; Selenides; Tellurides
    • C10M2201/066Molybdenum sulfide
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08Inorganic acids or salts thereof
    • C10M2201/081Inorganic acids or salts thereof containing halogen
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08Inorganic acids or salts thereof
    • C10M2201/084Inorganic acids or salts thereof containing sulfur, selenium or tellurium
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    • C10M2201/102Silicates
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/022Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least two hydroxy groups
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/04Ethers; Acetals; Ortho-esters; Ortho-carbonates
    • C10M2207/046Hydroxy ethers
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/08Aldehydes; Ketones
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/14Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/141Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings monocarboxylic
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C10M2213/00Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
    • C10M2213/02Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen and halogen only
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/06Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
    • C10M2215/066Arylene diamines
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    • C10M2227/00Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/04Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions having a silicon-to-carbon bond, e.g. organo-silanes
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10N2010/02Groups 1 or 11
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    • C10N2010/06Groups 3 or 13
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/26Waterproofing or water resistance
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/72Extended drain
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    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/08Solids

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  • Chemical & Material Sciences (AREA)
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  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

The invention discloses an ageing-proof molybdenum disulfide dry film lubricant used for self-locking nuts. The dry film lubricant is prepared from, by weight, 89-90 parts of 601 epoxy resin, 29-31 parts of 618 epoxy resin, 10-11 parts of chloroprene rubber, 27-29 parts of molybdenum disulfide, 3.1-3.4 parts of methylhexahydrophthalic anhydride, 4.1-4.6 parts of nanometer silicon carbide, 5-7 parts of fluorinated rare earth, 0.1-0.2 parts of alum, 2-4 parts of aluminum silicate fibers, 0.2-0.4 parts of ethyltrimethoxysilane, 3-4 parts of triacetin, 0.1-0.2 parts of an antioxidant TPPD and 56-59 parts of a mixed solvent. Compared with routine grease lubricants, the dry film lubricant prepared in the invention has antirust, ageing proofing, lubrication and cleaning effects, keeps the self-locking nuts in a good working state for a long time, and prolongs the service life of the self-locking nuts.

Description

A kind of anti-aging self-locking nut molybdenum bisuphide dry lubricant and preparation method thereof
Technical field
The present invention relates to technical field of lubricant preparation, more particularly to a kind of anti-aging self-locking nut molybdenum bisuphide dry film Lubricant and preparation method thereof.
Background technology
In addition to the fastening effect with plain nut, also with locking property, its operation principle is usually self-locking nut Frictionally self-locking, can prevent tightening member in use from loosening, obscission occurring, and be widely used in Aeronautics and Astronautics and fly The fastening of the mechanical movable parts such as row device.Fretting wear is in industrial circle generally existing, " cancers " being referred to as in industry, self-locking Nut is not only due to various vibration environments during assembling or use and fretting wear damage easily occurs, and because many It is secondary be screwed into, back-out Jing often with occur parent metal phase mutual friction, bonding phenomenon, so as to the locking property for causing nut fails, And then impact is produced on the structure of overall machinery, and the reliability and service life of machinery are reduced, spraying lubricant is to reduce One of effective way of friction and reduction abrasion.
Dry lubricant is that kollag, anti-wear additive etc. are scattered in organic or inorganic binder system by one kind In, by the techniques such as spraying, brushing, dip-coating on friction means surface film forming reducing a kind of new profit of its friction and wear Sliding technology, especially organic binding dry film lubricant, using simple, easy construction, being applied to self-locking nut can be in height Effectively lubricate under the environment such as temperature, high load capacity, ultrahigh vacuum, Strong oxdiative reduction and intense radiation, be that current kind is most, apply most A wide class dry lubricant.For example《The Aero-Space development of thermosetting molybdenum bisuphide dry lubricant》The acid of one literary grace The thermosetting curing that the blending epoxy of acid anhydride, 601 and 618, colloid molybdenum bisuphide and special solvent and additive etc. are prepared into Molybdenum dry lubricant, as a result shows, not only adhesive force, anti-corrosive properties, resistant of high or low temperature and resistant to liquid medium are good for its film layer, and Stable work in work, coefficient of friction be low under hot vacuum environment, friction durability is long.
But, the protrusion of the molybdenum bisuphide dry film for using at present has the disadvantage the easy oxygen in air (especially in moist atmosphere) Change and lubrication failure occurs.Molybdenum bisuphide resolves into Mo and S at 1100 DEG C in vacuum;In atmosphere, when temperature is more than 400 DEG C When, significantly oxidation is produced, and generate molybdenum trioxide, affect its lubricity and its adhesive attraction to metal surface, therefore Molybdenum bisuphide can use to 350 DEG C in air, and fretting wear when temperature is high again all can increase, and the humidity for improving dry film is needed for this Property and resistance to elevated temperatures, additionally, the epoxy resin adhesive heat resistance that obtained dry lubricant is used in document is poor, It is one of the reason for causing dry lubricant heat resistance relatively poor, and the dry lubricant structure function in text is all more It is single, only with lubrication, be coated in self-locking nut surface and do not have a rust inhibition, and low bearing capacity, anticorrosive property it is poor, It is difficult to remove.
The content of the invention
The object of the invention is exactly to make up the defect of prior art, there is provided a kind of anti-aging self-locking nut molybdenum bisuphide Dry lubricant and preparation method thereof.
The present invention is achieved by the following technical solutions:
A kind of anti-aging self-locking nut molybdenum bisuphide dry lubricant, is prepared by the raw materials in:601 epoxy resin 89-90,618 epoxy resin 29-31, neoprene 10-11, molybdenum bisuphide 27-29, methyl hexahydrophthalic anhydride 3.1-3.4, nano-sized carbon It is SiClx 4.1-4.6, rare earth fluoride 5-7, alum 0.1-0.2, alumina silicate fibre 2-4, ethyl trimethoxy silane 0.2-0.4, sweet Oily triacetate 3-4, age resistor TPPD0.1-0.2, mixed solvent 56-59, described mixed solvent be by ethylene glycol monoethyl ether, Dimethylbenzene is mixed with acetone according to mass percent 1: 5: 4.
The described a kind of anti-aging self-locking nut preparation method of molybdenum bisuphide dry lubricant, comprises the following steps:
(1)By rare earth fluoride in drying box 100-120 DEG C of preheating and drying 1-2 hour, add mass fraction for 5-8% alum Solution ultrasonic grinding 20-30 minutes at 60-90 DEG C, it is spray-dried, it is cold in 1000-1100 DEG C of temperature lower calcination 15-20 minute But alumina silicate fibre grinding 20-30 minutes are added to obtain modified fluorinated rare earth to room temperature;
(2)By nanometer silicon carbide in drying box 100-120 DEG C of preheating and drying 1-2 hour, keeping temperature add ethyl trimethoxy Base silane stirs 10-15 minutes, is vacuum dried to obtain modified Nano carborundum;
(3)In 601 epoxy resin, 618 epoxy resin, neoprene input high mixer mixed solvent will be added to be warming up to 85-95 DEG C stir to whole dissolvings, add step(2)Material high-speed stirring 20-30 minutes obtain inorganic nanometer modified blending epoxy Liquid;
(4)By molybdenum bisuphide in 740-840 DEG C of calcination processing 30-40 minute, it is cooled to 110-120 DEG C and adds TG acid Ester, step(1)Material grinds 1-2 hours, and in 75-85 DEG C step is added(3)Material and other residual components ultrasonic disperse grindings 2-4 hours, discharging.
It is an advantage of the invention that:With molybdenum bisuphide as lubricant, S atom is exposed to molybdenum bisuphide to the present invention in molybdenum bisuphide The surface of crystal layer, chemical bond is formed so as to produce very strong adhesive attraction to metal surface with metal surface atom, is easily formed Transfer membrane, under various friction conditions, transfer membrane of the molybdenum bisuphide on metal is in obvious orientations, and its base surface is put down Row reduces fretting wear in metal surface, 601 epoxy resin, 618 epoxy resin is carried out into composite nano inoganic and is modified Afterwards as organic binder bond, the resistance to elevated temperatures and ageing resistace of binding agent is improved, finally again the modified fluorination of compatibility is dilute Soil is used as filler and other effective additives, hence it is evident that improve the lubricity and antirust anti-moisture performance of dry lubricant, obtained Dry lubricant and conventional fat lubrication ratio are compared with four large effects such as antirust, anti-aging, lubrication, cleaning, can allowing self-locking nut Excellent working condition is kept for a long time, is increased the service life.
Specific embodiment
A kind of anti-aging self-locking nut molybdenum bisuphide dry lubricant, is prepared by the raw materials in:601 epoxies Resin 89,618 epoxy resin 29, neoprene 10, molybdenum bisuphide 27, methyl hexahydrophthalic anhydride 3.1, nanometer silicon carbide 4.1, fluorination It is rare earth 5, alum 0.1, alumina silicate fibre 2, ethyl trimethoxy silane 0.2, triacetin 3, age resistor TPPD 0.1, mixed Bonding solvent 56, described mixed solvent be to be mixed according to mass percent 1: 5: 4 with acetone by ethylene glycol monoethyl ether, dimethylbenzene and Into.
The described a kind of anti-aging self-locking nut preparation method of molybdenum bisuphide dry lubricant, comprises the following steps:
(1)By rare earth fluoride in drying box 100-120 DEG C of preheating and drying 1-2 hour, add mass fraction for 5-8% alum Solution ultrasonic grinding 20-30 minutes at 60-90 DEG C, it is spray-dried, it is cold in 1000-1100 DEG C of temperature lower calcination 15-20 minute But alumina silicate fibre grinding 20-30 minutes are added to obtain modified fluorinated rare earth to room temperature;
(2)By nanometer silicon carbide in drying box 100-120 DEG C of preheating and drying 1-2 hour, keeping temperature add ethyl trimethoxy Base silane stirs 10-15 minutes, is vacuum dried to obtain modified Nano carborundum;
(3)In 601 epoxy resin, 618 epoxy resin, neoprene input high mixer mixed solvent will be added to be warming up to 85-95 DEG C stir to whole dissolvings, add step(2)Material high-speed stirring 20-30 minutes obtain inorganic nanometer modified blending epoxy Liquid;
(4)By molybdenum bisuphide in 740-840 DEG C of calcination processing 30-40 minute, it is cooled to 110-120 DEG C and adds TG acid Ester, step(1)Material grinds 1-2 hours, and in 75-85 DEG C step is added(3)Material and other residual components ultrasonic disperse grindings 2-4 hours, discharging.
There is following technical indicator using dry lubricant obtained in the present invention:
(1)10min will be incubated at 400 DEG C of test piece, it is a circulation to take out and keep at room temperature 10min, 10 is carried out altogether and follows test, sight Examine coating surface and do not find the phenomenons such as crackle, softening, heat-resisting quantity and resistance to temperature alternating are functional;
(2)100h is soaked into respectively in test piece in 70 DEG C of RP-3 fuel oils and 120 DEG C of HH-2 aero-oils, coating table is observed Face, does not find to bubble, becomes the soft phenomenon such as come off, and oil resistivity is good;
(3)Its bearing capacity is tested for 8560N, friction durability according to HB6688-1992(4450N)For 235min;
(4)Testing its coefficient of friction according to ASTM D2625 is:0.046.

Claims (2)

1. a kind of anti-aging self-locking nut molybdenum bisuphide dry lubricant, it is characterised in that by the raw material system of following weight portion Into:601 epoxy resin 89-90,618 epoxy resin 29-31, neoprene 10-11, molybdenum bisuphide 27-29, methyl hexahydrophthalic anhydride 3.1-3.4, nanometer silicon carbide 4.1-4.6, rare earth fluoride 5-7, alum 0.1-0.2, alumina silicate fibre 2-4, ethyl trimethoxy Silane 0.2-0.4, triacetin 3-4, age resistor TPPD 0.1-0.2, mixed solvent 56-59, described mixed solvent is Mixed according to mass percent 1: 5: 4 by ethylene glycol monoethyl ether, dimethylbenzene and acetone.
2. a kind of anti-aging self-locking nut according to claim 1 preparation method of molybdenum bisuphide dry lubricant, its It is characterised by comprising the following steps:
(1)By rare earth fluoride in drying box 100-120 DEG C of preheating and drying 1-2 hour, add mass fraction for 5-8% alum Solution ultrasonic grinding 20-30 minutes at 60-90 DEG C, it is spray-dried, it is cold in 1000-1100 DEG C of temperature lower calcination 15-20 minute But alumina silicate fibre grinding 20-30 minutes are added to obtain modified fluorinated rare earth to room temperature;
(2)By nanometer silicon carbide in drying box 100-120 DEG C of preheating and drying 1-2 hour, keeping temperature add ethyl trimethoxy Base silane stirs 10-15 minutes, is vacuum dried to obtain modified Nano carborundum;
(3)In 601 epoxy resin, 618 epoxy resin, neoprene input high mixer mixed solvent will be added to be warming up to 85-95 DEG C stir to whole dissolvings, add step(2)Material high-speed stirring 20-30 minutes obtain inorganic nanometer modified blending epoxy Liquid;
(4)By molybdenum bisuphide in 740-840 DEG C of calcination processing 30-40 minute, it is cooled to 110-120 DEG C and adds TG acid Ester, step(1)Material grinds 1-2 hours, and in 75-85 DEG C step is added(3)Material and other residual components ultrasonic disperse grindings 2-4 hours, discharging.
CN201610917866.8A 2016-10-21 2016-10-21 Ageing-proof molybdenum disulfide dry film lubricant used for self-locking nuts, and preparation method thereof Withdrawn CN106566610A (en)

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