CN106564265A - Photovoltaic assembly lamination apparatus and photovoltaic assembly lamination method - Google Patents
Photovoltaic assembly lamination apparatus and photovoltaic assembly lamination method Download PDFInfo
- Publication number
- CN106564265A CN106564265A CN201510638892.2A CN201510638892A CN106564265A CN 106564265 A CN106564265 A CN 106564265A CN 201510638892 A CN201510638892 A CN 201510638892A CN 106564265 A CN106564265 A CN 106564265A
- Authority
- CN
- China
- Prior art keywords
- photovoltaic module
- shaper
- photovoltaic assembly
- edge
- arm
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003475 lamination Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000002313 adhesive film Substances 0.000 claims description 17
- 238000004806 packaging method and process Methods 0.000 claims description 17
- 238000010030 laminating Methods 0.000 claims description 13
- 238000009826 distribution Methods 0.000 claims description 6
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 4
- 239000003292 glue Substances 0.000 abstract description 8
- 238000007493 shaping process Methods 0.000 abstract 8
- 230000002093 peripheral effect Effects 0.000 abstract 4
- 238000005538 encapsulation Methods 0.000 abstract 2
- 230000003796 beauty Effects 0.000 abstract 1
- 239000011521 glass Substances 0.000 description 11
- 239000002390 adhesive tape Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 2
- 239000005357 flat glass Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000012864 cross contamination Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Packages (AREA)
- Photovoltaic Devices (AREA)
Abstract
The present invention discloses a photovoltaic assembly lamination apparatus and a photovoltaic assembly lamination method. The photovoltaic assembly lamination apparatus comprises a shaping mold for being fixed on the peripheral edge of a photovoltaic assembly, wherein the shaping mold is provided with shaping arms and shaping grooves positioned between the shaping arms and the peripheral edge of the photovoltaic assembly, the shaping grooves are surrounding the periphery of the photovoltaic assembly and are continuously distributed, and are used for accommodating the encapsulation glue film overflowing from the photovoltaic assembly. According to the present invention, the shaping mold is arranged on the peripheral edge of the photovoltaic assembly before the lamination, such that the encapsulation glue film overflowing from the photovoltaic assembly can directly enter the shaping mold and is shaped during the lamination process, and finally the glue strip around the peripheral edge of the photovoltaic assembly is formed and has characteristics of unified and regular shape and excellent beauty so as not to require the edge cutting treatment of the photovoltaic assembly after the lamination and so as to save the process and the cost and improve the impact resistance of the photovoltaic assembly.
Description
Technical field
The present invention relates to photovoltaic module manufacturing technology, more particularly to a kind of photovoltaic module laminater and lamination side
Method.
Background technology
Photovoltaic module is by transparent cover plate, backboard, the packaging adhesive film being sandwiched between backboard and transparent cover plate and photovoltaic
Cell piece is constituted, and above-mentioned part forms complete photovoltaic module or photovoltaic panel by laminating technology, was laminated
Cheng Zhong, cover plate is with backboard by by huge pressure so that the packaging adhesive film in the middle of both easily overflows from surrounding
Go out, especially double glass photovoltaic modulies, it is as the material of transparent cover plate and backboard adopts glass material and double
Glass photovoltaic module is often designed using Rimless, therefore, once packaging adhesive film is from the surrounding of double glass photovoltaic modulies
When edge overflows, easily cross-contamination cover-plate glass and back-panel glass need to carry out chamfered edge process after laminating,
The unnecessary glued membrane remained on photovoltaic module edge is prescinded, the workload after lamination, Er Qiexiao is increased
Side quality will directly affect the aesthetic measure of double glass photovoltaic modulies, if double glass photovoltaic modulies are hit after chamfered edge
Hit, then cover-plate glass and back-panel glass will be stressed directly, have larger fragmentation risk.
The content of the invention
In order to solve the above problems, the present invention provides a kind of photovoltaic module laminater and laminating method, and which can
Remove the chamfered edge technique after lamination from, while improve production efficiency, also so that photovoltaic module product is more beautiful
See, it is durable.
For achieving the above object, the present invention provides a kind of photovoltaic module laminater, including for being fixed on light
Shaper on volt component edge, the shaper are provided with styling arm and are located at styling arm and photovoltaic
Fixed slot between component edge, the fixed slot are surrounded on the surrounding of the photovoltaic module and in continuous
Distribution, for accommodating the packaging adhesive film overflowed from photovoltaic module.
Further, the shaper is additionally provided with the upper arm for being located at the upper and lower both sides of photovoltaic module respectively with
Arm, the styling arm are located at and are connected between the upper arm and underarm and respectively with the upper arm and underarm, described
Upper arm and underarm are arranged in parallel.
Further, offer the plastic hole of some insertions to the fixed slot in the styling arm, it is described go out
Glue hole is arranged along the marginal distribution of photovoltaic module, and the plastic hole is located at the centre position of the styling arm.
Further, the styling arm is curved and outwardly convex, and the upper arm and underarm are put down in the horizontal direction
Row extends.
Further, the photovoltaic module laminater is also included for being distributed in four corners of photovoltaic module
Fixture, the fixture is to the shaper stationary positioned.
The present invention provides a kind of photovoltaic module laminating method, comprises the steps：
Shaper is installed on the edge of photovoltaic module to be laminated, the interior sizing for setting in shaper is made
Grooved ring is around in the surrounding of photovoltaic module to be laminated；
Carry out lamination treatment to photovoltaic module using laminating machine, and by the fixed slot in shaper come accommodate from
The packaging adhesive film overflowed in photovoltaic module；
During temperature≤40 DEG C of undetermined type mould, the shaper on the photovoltaic module from after lamination, is unloaded,
So that the packaging adhesive film in fixed slot is molded on the edge of photovoltaic module.
Further, before shaper being attached to photovoltaic module to be laminated, if opening up on shaper
It is dry to be distributed along photovoltaic module edge and the plastic hole in insertion to the fixed slot, and keep it is two neighboring go out
Spacing≤50cm between glue hole.
Further, when shaper being installed, four fixtures are set in four corner locations of photovoltaic module,
The shaper is fixed by fixture.
The present invention is by arranging shaper in the edge of photovoltaic module before lamination so that be laminated
During the packaging adhesive film overflowed from photovoltaic module in journey can be directly entered shaper and shape, eventually form
Be surrounded on the edge upper strip of photovoltaic module, and regular shape, the unification of adhesive tape, aesthetics more preferably,
So that photovoltaic module need not carry out chamfered edge process after laminating again, technique and cost are saved, life is also improved
Efficiency is produced, the impact resistance of photovoltaic module is also improved.
Description of the drawings
Accompanying drawing described herein is used for providing further understanding of the present application, constitutes of the application
Point, the schematic description and description of the application is used to explain the application, does not constitute to the application not
Work as restriction.In the accompanying drawings：
Fig. 1 is the use state figure under a kind of angle of photovoltaic module laminater of the present invention.
Fig. 2 is the use state figure under another angle of photovoltaic module laminater of the present invention.
Fig. 3 is the structural representation using the photovoltaic module after photovoltaic module laminating method of the present invention.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with of the invention concrete real
Apply example and corresponding accompanying drawing is clearly and completely described to technical solution of the present invention.Obviously, it is described
Embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.Based on the enforcement in the present invention
Example, the every other enforcement obtained under the premise of creative work is not made by those of ordinary skill in the art
Example, belongs to the scope of protection of the invention.
The present invention provides a kind of photovoltaic module laminater 100, and which is located at the edge of photovoltaic module 200,
The random spilling of packaging adhesive film 203 during for preventing from being laminated in photovoltaic module 200 and to photovoltaic module 200
Itself has undesirable effect, as shown in figure 1, the photovoltaic module laminater 100 includes shaper
10, the shaper 10 is provided with upper arm 11, underarm 12, and is connected between upper arm 11 and underarm 12
Styling arm 13, pressure is applied to photovoltaic module 200 by laminating machine during lamination.
The upper arm 11 and underarm 12 are located at the both sides up and down of photovoltaic module 200 respectively, for being fixed on light
The edge of component 200 is lied prostrate, and upper arm 11 and underarm 12 be arranged in parallel.The styling arm 13 is in arc
Shape, and can be integrally formed structure, or split-type structural with the upper arm 11 and underarm 12
But by being welded together, 13 outside curved projection of the styling arm, its upper/lower terminal are distinguished
Be connected with the upper arm 11 and underarm 12 so that the edge of the styling arm 13 and photovoltaic module 200 it
Between form fixed slot 14, can be used to accommodate in lamination from 200 edge of photovoltaic module (i.e. transparent cover plate 201
Between backboard 202) packaging adhesive film 203 that overflows, the packaging adhesive film 203 is subject in fixed slot 14
The restriction of styling arm 13 and cannot diffusional flow further out, simultaneously as upper arm 11 and underarm 12
Presence, also cannot further diffusional flow to photovoltaic module 200 upper and lower surface, and can only be limited
In fixed slot 14.Certainly, in present pre-ferred embodiments, offer in the styling arm 13 some
Plastic hole 15, for controlling the glue amount in fixed slot 14, causes the fixed slot 14 when glue overflow amount is excessive
Interior unnecessary glue amount can be discharged from the plastic hole 15 when cannot accommodate, and the plastic hole 15 is located at institute
State the centre position of styling arm 13.
Due to being stopped by styling arm 13, after lamination terminates, the packaging adhesive film in the fixed slot 14
203 will form the arcwall face adhesive tape of regular shape, appearance looks elegant on the edge of photovoltaic module 200,
Shown in ginseng Fig. 3, and can be as the edge seal adhesive tape with 200 one of photovoltaic module, and due to described fixed
Arm 13 is the edge continuous distribution along photovoltaic module 200, therefore so that adhesive tape (i.e. 203)
Outward appearance have higher concordance, the overall visual effect of photovoltaic module 200 can be lifted.
Further, since adhesive tape 203 is formed on the edge of photovoltaic module 200 so as to equivalent to composition
One buffering frame of photovoltaic module 200, when photovoltaic module 200 is subject to external force collision, adhesive tape 203 can
To play certain cushioning effect, to photovoltaic module 200 (especially double glass photovoltaic modulies) with certain
Protective effect, it is possible to decrease the risk of the glass breaking of double glass photovoltaic modulies.
It is noted that in present pre-ferred embodiments, the photovoltaic module laminater 100 also includes
Positioned at the fixture 20 of 200 4 corners of photovoltaic module, the fixture 20 is for the shaper 10
It is fixed positioning so that the shaper 10 on 200 long edge of photovoltaic module and short edge can keep
Reliably secure positioning.And, the shaper 10 is made up of hard alloy, and it is special that its surface needs
Non cohesive gel process, two 15 spacing of plastic hole≤50cm.
In practice, the shaper 10 must be attached to described before photovoltaic module 200 is laminated first
The edge of photovoltaic module 200, and stationary positioned is realized by fixture 20；Then, to photovoltaic module
200 carry out lamination treatment, and the packaging adhesive film 203 in photovoltaic module 200 is squeezed and from photovoltaic module 200
Edge be spilled in shaper 10；Finally, during temperature≤40 DEG C of undetermined type mould 10, from photovoltaic
The shaper 10 is unloaded on component 200, now, the glued membrane 203 of spilling is molded in photovoltaic module
On 200 edge.
It can be seen that, the present invention is interfixed by the edge increase by before lamination in photovoltaic module 200
Shaper 10, the packaging adhesive film overflowed during by lamination are collected, and the packaging adhesive film of thawing is in stock mould
Solidified in tool 10, form a solid shape, and be formed on the edge of photovoltaic module 200,
Constitute the housing adhesive tape with 200 one of photovoltaic module.
Above-described instantiation, has carried out entering one to the purpose of the present invention, technical scheme and beneficial effect
Step is described in detail, the be should be understood that specific embodiment that the foregoing is only the present invention, and without
In limit the present invention, all any modifications within the spirit and principles in the present invention, made, equivalent,
Improve etc., should be included within the scope of the present invention.
Claims (8)
1. a kind of photovoltaic module laminater, including the sizing for being fixed on photovoltaic module edge
Mould, it is characterised in that the shaper is provided with styling arm and is located at styling arm and photovoltaic module surrounding
Fixed slot between edge, the fixed slot are surrounded on the surrounding of the photovoltaic module and in continuous distribution, are used for
The packaging adhesive film that receiving is overflowed from photovoltaic module.
2. photovoltaic module laminater as claimed in claim 1, it is characterised in that the shaper
The upper arm and underarm respectively positioned at the upper and lower both sides of photovoltaic module is additionally provided with, the styling arm is located at the upper arm
It is connected and underarm between and respectively with the upper arm and underarm, the upper arm and underarm are arranged in parallel.
3. photovoltaic module laminater as claimed in claim 2, it is characterised in that in the styling arm
The plastic hole of some insertions to the fixed slot is offered, the plastic hole is set along the marginal distribution of photovoltaic module
Put, and the plastic hole is located at the centre position of the styling arm.
4. photovoltaic module laminater as claimed in claim 3, it is characterised in that the styling arm is in
Arc and outwardly convex, the upper arm and underarm are extended in parallel in the horizontal direction.
5. photovoltaic module laminater as claimed in claim 4, it is characterised in that the photovoltaic module
Laminater also includes that the fixture is to the sizing for being distributed in the fixture of four corners of photovoltaic module
Mould stationary positioned.
6. a kind of photovoltaic module laminating method, it is characterised in that comprise the steps：
Shaper is installed on the edge of photovoltaic module to be laminated, the interior sizing for setting in shaper is made
Grooved ring is around in the surrounding of photovoltaic module to be laminated；
Carry out lamination treatment to photovoltaic module using laminating machine, and by the fixed slot in shaper come accommodate from
The packaging adhesive film overflowed in photovoltaic module；
During temperature≤40 DEG C of undetermined type mould, the shaper on the photovoltaic module from after lamination, is unloaded,
So that the packaging adhesive film in fixed slot is molded on the edge of photovoltaic module.
7. photovoltaic module laminating method as claimed in claim 6, it is characterised in that shaper is pacified
Before being filled to photovoltaic module to be laminated, some distribution along photovoltaic module edge and insertion is opened up on shaper
Plastic hole to the fixed slot, and keep the spacing≤50cm between two neighboring plastic hole.
8. photovoltaic module laminating method as claimed in claim 7, it is characterised in that install shaper
When, four fixtures are set in four corner locations of photovoltaic module, the stock mould is fixed by fixture
Tool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510638892.2A CN106564265B (en) | 2015-09-30 | 2015-09-30 | Photovoltaic module laminater and laminating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510638892.2A CN106564265B (en) | 2015-09-30 | 2015-09-30 | Photovoltaic module laminater and laminating method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106564265A true CN106564265A (en) | 2017-04-19 |
| CN106564265B CN106564265B (en) | 2018-12-07 |
Family
ID=58507052
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510638892.2A Active CN106564265B (en) | 2015-09-30 | 2015-09-30 | Photovoltaic module laminater and laminating method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106564265B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010177307A (en) * | 2009-01-28 | 2010-08-12 | Sharp Corp | Solar cell module, frame for solar cell panel, and manufacturing method of them |
| CN102152594A (en) * | 2010-12-30 | 2011-08-17 | 阿特斯(中国)投资有限公司 | Method for laminating solar battery module |
| CN202473981U (en) * | 2012-02-28 | 2012-10-03 | 常州天合光能有限公司 | Gel overflow-proof structure for solar component |
| CN205033697U (en) * | 2015-09-30 | 2016-02-17 | 阿特斯(中国)投资有限公司 | Photovoltaic module lamination device |
-
2015
- 2015-09-30 CN CN201510638892.2A patent/CN106564265B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010177307A (en) * | 2009-01-28 | 2010-08-12 | Sharp Corp | Solar cell module, frame for solar cell panel, and manufacturing method of them |
| CN102152594A (en) * | 2010-12-30 | 2011-08-17 | 阿特斯(中国)投资有限公司 | Method for laminating solar battery module |
| CN202473981U (en) * | 2012-02-28 | 2012-10-03 | 常州天合光能有限公司 | Gel overflow-proof structure for solar component |
| CN205033697U (en) * | 2015-09-30 | 2016-02-17 | 阿特斯(中国)投资有限公司 | Photovoltaic module lamination device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106564265B (en) | 2018-12-07 |
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| GR01 | Patent grant | ||
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| CP03 | Change of name, title or address |
Address after: No. 199, deer mountain road, Suzhou high tech Zone, Jiangsu Province Patentee after: Atlas sunshine Power Group Co.,Ltd. Patentee after: Changshu Artes Sunshine Power Technology Co.,Ltd. Address before: No. 199, deer mountain road, Suzhou high tech Zone, Jiangsu Province Patentee before: CSI SOLAR POWER GROUP Co.,Ltd. Patentee before: Changshu Artes Sunshine Power Technology Co.,Ltd. |
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