CN106554578B - The acoustic barrier plate prepared using solid waste - Google Patents

The acoustic barrier plate prepared using solid waste Download PDF

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Publication number
CN106554578B
CN106554578B CN201510619150.5A CN201510619150A CN106554578B CN 106554578 B CN106554578 B CN 106554578B CN 201510619150 A CN201510619150 A CN 201510619150A CN 106554578 B CN106554578 B CN 106554578B
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partition
acoustic barrier
solid waste
aperture
sound
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CN106554578A (en
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郁永清
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Shanghai Yongxi Environment Science & Technology Co Ltd
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Shanghai Yongxi Environment Science & Technology Co Ltd
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Abstract

The invention discloses a kind of acoustic barrier plates prepared using solid waste, this acoustic barrier plate is connected in sequence by apertured panel, first partition, aperture bottom plate, fixed net, second partition and sound insulationg board, apertured panel, first partition, aperture bottom plate, second partition and sound insulationg board are made of raw material from the following weight: Corvic 50~80%, solid waste 10~40%, processing aid 1~8%, stabilizer 2~6%, foaming agent 0~3%, lubricant 1~10%, and are made of skinning fretting map melting extrusion one-shot forming technique.This acoustic barrier plate overcomes the defect of conventional acoustic barrier; improve weatherability and service life; it reduces the production cost; have many advantages, such as to inhale that sound insulation value is excellent, high mechanical strength, any surface finish, light weight, easy for installation; the resource utilization of solid waste is improved simultaneously, is conducive to environmental protection.

Description

The acoustic barrier plate prepared using solid waste
Technical field
The present invention relates to environmental protection high speed highway, railway, light rail noise abatement field more particularly to a kind of utilization are solid The acoustic barrier plate of body waste preparation.
Background technique
With the high speed development of China's infrastructure, people is given in a large amount of constructions of highway, high-speed railway, urban light rail While bring convenience, traffic noise pollution problem is also got worse, and subjective reflection is deeply impacted, and it is normal to disturb resident Work, studying and living.The governing problem of noise pollution has become social concern urgently to be resolved.At the same time, with work Industry, urbanization process quickly propel, produce and live in generated solid waste it is also more and more, by solid waste Environmental problem caused by object also than more prominent, how scientific and reasonable processing these solid waste, reduce the dirt to environment The problem of contaminating, also becoming people's growing interest.
At present in a variety of control methods of traffic noise pollution, setting acoustic barrier is a kind of relatively effective side Method.The resource utilization of solid waste simultaneously, is made into acoustic barrier plate, not only reduces the discharge of solid waste, Noise pollution problem can also be effectively administered, certain business efficiency can also be generated by bringing while preferable environmental efficiency.
Currently, conventional acoustic shield plates generally use front and back plate, central filler sound-absorbing material, front plate is generally worn Orifice plate, cooperation sound-absorbing material form sound absorption structure, and backplate is not perforated, used as sound insulationg board.The acoustic barrier plate is adopted mostly Be made of metal material, have light-weight, the easy for installation and preferable advantage of sound-adsorbing sound-insulating hung effect, but due to its weatherability is poor, The disadvantages of service life is short, sound reflection is big, cost performance is not high, was also gradually replaced by other materials in recent years.
In order to improve the weatherability and service life of acoustic barrier, cement base acoustic barrier can also be used.Chinese patent Shen Please CN102852098A disclose a kind of cement base sawdust composite noise barrier, be mainly made of sawdust layer and concrete layer, benefit With the cohesive force of cement clay, sawdust layer and concrete layer are bonded together, while using the hole of sawdust layer itself, being absorbed The energy of sound carries out itself consumption, to achieve the purpose that noise reduction.Chinese patent CN204266138U discloses one kind by surpassing Sound barrier made of high-performance powder concreting comprising more root posts and multiple between adjacent columns connect up and down The wallboard connect, top wallboard are equipped with arc panel, and wallboard is that abatvoix is equipped among two pieces of soundproof plates.Using cement base sound Although sound barrier good weatherability, low cost, manufacture craft mostly uses greatly traditional pouring molding method, generally existing surface density It is high, intensity is weak, heaviness is coarse, unsightly, transportation cost height, the disadvantages of installation is difficult.
In order to improve absorbing sound and lowering noise performance, foamed material can also be used, by its unique foam structure, by air in hole It rubs in gap with basis material, and because of the viscous effect of air and basis material, sound can be absorbed in the form of thermal energy.Though So there are good sound absorption qualities, but the material fire protecting performance is poor, intensity is low, thus be gradually backed out use, or is only used as sound Sound-absorbing core plate uses in shield plates.Chinese patent CN103147520A discloses a kind of modified fretting map body grain of abandoned mine ground-slag The method that lightweight inhales sound insulation core plate is prepared, adds abandoned mine powder, in polyurethane foam material to improve the rigid of foaming body grain Degree and density are prepared by compression molding to improve foam oise insulation factor and inhale sound insulation core plate.The preparation method is compression molding, Production efficiency is not high, although addition abandoned mine powder increases the rigidity and density of material, but still cannot be as acoustic barrier Plate uses, and is only capable of as sound-absorbing core material.
With the quickening of current modernization, the development in city, industrial prosperity, the processing and disposition of solid waste Technology is mature already, and resource utilization also has involved in preparation field of compound material.Powder is made in solid waste It is widely used in polymer composite as filler addition, but utilizes the acoustic barrier of solid waste preparation Plate temporarily has not been reported.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of acoustic barrier plate prepared using solid waste, this sound Sound shield plates overcome the defect of conventional acoustic barrier, improve weatherability and service life, reduce the production cost, and have and inhale Sound insulation value is excellent, high mechanical strength, any surface finish, light weight, it is easy for installation the advantages that, while improving solid waste Resource utilization is conducive to environmental protection.
In order to solve the above technical problems, the acoustic barrier plate that the present invention is prepared using solid waste includes sequentially connected Apertured panel, first partition, aperture bottom plate, fixed net, second partition and sound insulationg board, the apertured panel, first partition, aperture Bottom plate, second partition and sound insulationg board are made of raw material from the following weight: Corvic 50~80%, solid waste 10 ~40%, processing aid 1~8%, stabilizer 2~6%, foaming agent 0~3%, lubricant 1~10%, and it is molten using skinning fretting map Melt extrusion one-shot forming technique to be made.
Further, the solid waste is in blast furnace slag, flyash, cinder, municipal sludge and paper-making deinking sludge It is a kind of.
Further, the processing aid is by acrylics anti-impact modifier (ACR), acrylics rubber (ACM), terpolymer resin (MBS), the second of haloflex (CPE), methyl methacrylate, butadiene and styrene composition In the copolymer resins (ABS) that copolymer resins (EVA), acrylonitrile, butadiene and the styrene that alkene and vinyl acetate are constituted are constituted One or more compositions, the stabilizer by one of heat stabilizer, light stabilizer and antioxidant or it is a variety of form, it is described Foaming agent by one of AC foaming agent, sodium bicarbonate, sodium carbonate and ammonium carbonate or it is a variety of form, the lubricant is by hard One of resin acid, zinc stearate, calcium stearate, PE wax, atoleine and epoxidized soybean oil or a variety of compositions.
Further, in the production raw material of the sound insulationg board, the dosage of foaming agent is zero.
Further, the fixed net is wire mesh or plastic silk screen.
Further, fill sound-absorbing material in the second partition, the sound-absorbing material be mineral wool, rock wool, technique felt, One of foamed plastics and cork sheet are a variety of.
Further, on the apertured panel and aperture bottom plate the aperture of aperture be 8~16mm, the angle of aperture be 30~ 70 °, aperture spacing be 8~16mm.
Further, the first partition and second partition are cored slab or solid slab.
Further, it is used between the apertured panel, first partition, aperture bottom plate, fixed net, second partition and sound insulationg board Rivet is fixed, adhesive is bonded, one of sweat soldering or kinds of processes mode connect.
Since the present invention uses above-mentioned technical proposal, i.e. this sound screen using the acoustic barrier plate of solid waste preparation Baffle is connected in sequence by apertured panel, first partition, aperture bottom plate, fixed net, second partition and sound insulationg board, aperture face Plate, first partition, aperture bottom plate, second partition and sound insulationg board are made of raw material from the following weight: Corvic 50~ 80%, solid waste 10~40%, processing aid 1~8%, stabilizer 2~6%, foaming agent 0~3%, lubricant 1~10%, and It is made of skinning fretting map melting extrusion one-shot forming technique.This acoustic barrier plate overcomes the defect of conventional acoustic barrier, Improve weatherability and service life, reduce the production cost, have inhale sound insulation value is excellent, high mechanical strength, any surface finish, Light weight, it is easy for installation the advantages that, while improving the resource utilization of solid waste, be conducive to environmental protection.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and embodiments:
Fig. 1 is acoustic barrier plate structural schematic diagram of the present invention using solid waste preparation.
Specific embodiment
Embodiment is as shown in Figure 1, the acoustic barrier plate that the present invention is prepared using solid waste includes sequentially connected opens Hole panel 1, first partition 2, aperture bottom plate 3, fixed net 4, second partition 5 and sound insulationg board 7, the apertured panel 1, first partition 2, aperture bottom plate 3, second partition 5 and sound insulationg board 7 are made of raw material from the following weight: Corvic 50~80%, solid Waste 10~40%, processing aid 1~8%, stabilizer 2~6%, foaming agent 0~3%, lubricant 1~10%, and use skinning Fretting map melting extrusion one-shot forming technique is made.The moulding process makes product sandwich layer present dense uniform on microcosmic Foam structure while reaching certain sound-absorbing effect, also meets its use intensity, ageing-resistant, corrosion resistance, convenient for adding Work, installation.
Preferably, the solid waste is in blast furnace slag, flyash, cinder, municipal sludge and paper-making deinking sludge It is a kind of.
Preferably, the processing aid is by acrylics anti-impact modifier (ACR), acrylics rubber (ACM), terpolymer resin (MBS), the second of haloflex (CPE), methyl methacrylate, butadiene and styrene composition In the copolymer resins (ABS) that copolymer resins (EVA), acrylonitrile, butadiene and the styrene that alkene and vinyl acetate are constituted are constituted One or more compositions, the stabilizer by one of heat stabilizer, light stabilizer and antioxidant or it is a variety of form, it is described Foaming agent by one of AC foaming agent, sodium bicarbonate, sodium carbonate and ammonium carbonate or it is a variety of form, the lubricant is by hard One of resin acid, zinc stearate, calcium stearate, PE wax, atoleine and epoxidized soybean oil or a variety of compositions.
Preferably, in the production raw material of the sound insulationg board 7, the dosage of foaming agent is zero.Due to reactive blowing agent, densification is made The sound insulationg board of structure effectively improves the performance of barrier noise.
Preferably, the fixed net 4 is wire mesh or plastic silk screen.
Preferably, sound-absorbing material 6 is filled in the second partition 5, the sound-absorbing material 6 is mineral wool, rock wool, technique hair One of felt, foamed plastics and cork sheet are a variety of.
Preferably, the aperture of aperture 11 is 8~16mm on the apertured panel 1 and aperture bottom plate 3, the angle of aperture 11 is 30~70 °, 11 spacing of aperture be 8~16mm.
Preferably, the first partition 2 and second partition 5 are cored slab or solid slab.
Preferably, the apertured panel 1, first partition 2, aperture bottom plate 3, fixed net 4, second partition 5 and sound insulationg board 7 it Between fixed using rivet, adhesive bonding, one of sweat soldering or kinds of processes mode connect.
When this acoustic barrier plate actual fabrication, 55kg Corvic, 30kg deinked sludge dry powder, 4kg can be processed Auxiliary agent, 2kg compound stabilizer, 0.5kg epoxidized soybean oil, 0.4kg calcium stearate, 0.4kg stearic acid, 0.3kgPE wax put into High-speed mixer is stirred, and stirring while heats up;When temperature reaches 100 DEG C, 0.4kgAC foaming agent can be added simultaneously Continue stirring to 110 DEG C, or do not add foaming agent until temperature reaches 110 DEG C, shutdown cools down.
The mixture of foaming agent will be added after cooling by extruder, using skinning fretting map melting extrusion one-pass molding, Apertured panel, first partition, second partition and aperture bottom plate are prepared respectively by different molds;Foaming agent will be not added with after cooling Mixture by extruder, prepare sound insulationg board.
Finally successively apertured panel, first partition, aperture bottom plate, fixed net, second partition and sound insulationg board are led in order It crosses rivet interlacement and acoustic barrier plate is made;Wherein, second partition is cored slab, the sound absorber that interior filling is made of mineral wool Material.
According to GB/T19889.3-2005 " acoustics building and building element sound insulation measurement third portion: building element air The laboratory measurement of sound sound insulation " and GB/T20247-2006 " acoustic absorptivity measurements of acoustic reverberation room " progress acoustical behavior test, it obtains The air-borne sound weighted transmission loss R of this acoustic barrier platew (C,Ctr) it is 30 (- 2;- 5) dB, noise reduction coefficient NRC are 0.75.Therefore originally Acoustic barrier plate have inhale sound insulation value is excellent, high mechanical strength, good weatherability, long service life, any surface finish, light weight, The advantages that easy for installation;The resource utilization of solid waste simultaneously, also generates while creating social benefit, environmental benefit Certain economic benefit makes solid waste administer industry and develops to more healthy, scientific, sustainable direction.

Claims (5)

1. a kind of acoustic barrier plate prepared using solid waste, it is characterised in that: take off 55kg Corvic, 30kg Black sludge dry powder, 4kg processing aid, 2kg compound stabilizer, 0.5kg epoxidized soybean oil, 0.4kg calcium stearate, 0.4kg are stearic Acid, 0.3kgPE wax put into high-speed mixer and are stirred, and stirring while heats up;When temperature reaches 100 DEG C, add Add 0.4kgAC foaming agent and continue stirring to 110 DEG C, or do not add foaming agent until temperature reaches 110 DEG C, shutdown cools down;It will The mixture of foaming agent is added after cooling by extruder, using skinning fretting map melting extrusion one-pass molding, by different molds Apertured panel, first partition, second partition and aperture bottom plate are prepared respectively;The mixture that foaming agent is not added with after cooling is led to Extruder is crossed, sound insulationg board is prepared;Finally successively by apertured panel, first partition, aperture bottom plate, fixed net, second partition and every Acoustic barrier plate is made sequentially through rivet interlacement in sound plate;Wherein, second partition is cored slab, and interior filling is by mineral wool structure At sound-absorbing material.
2. the acoustic barrier plate according to claim 1 prepared using solid waste, it is characterised in that: the processing helps Agent is that modifying agent, haloflex, methyl methacrylate-butadiene-styrene ternary polymerization are hit by acrylic ester impact-resisting One of resin, the copolymer resins of ethylene and vinyl acetate composition, acrylonitrile-butadiene-styrene are a variety of Composition, the compound stabilizer is by one of heat stabilizer, light stabilizer and antioxidant or a variety of forms.
3. the acoustic barrier plate according to claim 2 prepared using solid waste, it is characterised in that: the fixed net It is wire mesh or plastic silk screen.
4. the acoustic barrier plate according to claim 2 prepared using solid waste, it is characterised in that: the aperture face The aperture of aperture is 8~16mm on plate and aperture bottom plate, the angle of aperture is 30~70 °, aperture spacing is 8~16mm.
5. it is according to claim 2 using solid waste prepare acoustic barrier plate, it is characterised in that: described first every Plate is cored slab or solid slab.
CN201510619150.5A 2015-09-25 2015-09-25 The acoustic barrier plate prepared using solid waste Active CN106554578B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107445510A (en) * 2017-08-04 2017-12-08 湖州钟泰隔热材料有限公司 A kind of composite heat insulatant thermal insulation material prepared using waste material and its method
CN109517300B (en) * 2018-11-20 2020-11-13 内蒙古佳运通智能环保新材料有限公司 Organic-inorganic solid waste composite material and preparation method and application thereof
CN114479312B (en) * 2022-01-24 2023-10-03 安徽中益新材料科技股份有限公司 Light self-cleaning sound barrier plate and preparation method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101240098A (en) * 2008-03-05 2008-08-13 杨益琴 Hard polyvinyl chloride sound insulation barrier and manufacturing technique
CN201704817U (en) * 2010-06-12 2011-01-12 江苏丰顺新材料科技有限公司 Punching perforated plate
CN201866042U (en) * 2010-10-28 2011-06-15 靖江市艾维德紧固件制造有限公司 Rivet and sound arrester using same
CN103614976A (en) * 2012-10-15 2014-03-05 厦门嘉达环保建造工程有限公司 Road sound insulation barrier
CN104672695A (en) * 2014-12-10 2015-06-03 青岛帮尼达新产品技术开发咨询有限公司 Acoustic panel and preparation method thereof
CN204551297U (en) * 2015-03-13 2015-08-12 平遥县景能环保设备有限公司 A kind of sound barrier for road sound insulation

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101240098A (en) * 2008-03-05 2008-08-13 杨益琴 Hard polyvinyl chloride sound insulation barrier and manufacturing technique
CN201704817U (en) * 2010-06-12 2011-01-12 江苏丰顺新材料科技有限公司 Punching perforated plate
CN201866042U (en) * 2010-10-28 2011-06-15 靖江市艾维德紧固件制造有限公司 Rivet and sound arrester using same
CN103614976A (en) * 2012-10-15 2014-03-05 厦门嘉达环保建造工程有限公司 Road sound insulation barrier
CN104672695A (en) * 2014-12-10 2015-06-03 青岛帮尼达新产品技术开发咨询有限公司 Acoustic panel and preparation method thereof
CN204551297U (en) * 2015-03-13 2015-08-12 平遥县景能环保设备有限公司 A kind of sound barrier for road sound insulation

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