CN106552890A - A kind of rectangular wire cluster spring production technology - Google Patents
A kind of rectangular wire cluster spring production technology Download PDFInfo
- Publication number
- CN106552890A CN106552890A CN201510612135.8A CN201510612135A CN106552890A CN 106552890 A CN106552890 A CN 106552890A CN 201510612135 A CN201510612135 A CN 201510612135A CN 106552890 A CN106552890 A CN 106552890A
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- Prior art keywords
- spring
- rectangular
- ensured
- coiling
- production technology
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F35/00—Making springs from wire
- B21F35/006—Double twist coil springs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Springs (AREA)
Abstract
It is an object of the invention to provide a kind of rectangular wire cluster spring production technology, concrete technology step is as follows:(1) using mandrel coiling Rectangular Spring, it is ensured that after Rectangular Spring coiling, steel wire angle of inclination is uniform and be α ± 1 °;(2) sizing tempering:280±10℃;(3) circle, shaping are cut by drawing;(4) two pieces is carried into same tilt angle and the identical unitary rectangular wire spring of geometric parameter, convex-concave interlocks and spins together, and the termination of two springs is in 180 after combining;(5) it is ground end face, it is ensured that the free height of spring is more than more than finished product free height 1mm after combination, and ensures the perpendicularity of spring;(6) swirling flows:Cluster spring punching axle vertical display on forcing press is pressed and processed, it is minimum reciprocal 3 times, finally make product reach finished product height.Using the rectangular wire cluster spring of the technique productions, the big technical requirements of small volume, bearing capacity can be met.
Description
Technical field
The present invention relates to rectangular wire spring, especially provides a kind of production work of rectangular wire cluster spring
Skill.
Background technology
Rectangular Section Spring, its making material rectangular cross-section, it has, and installation volume is little, elasticity is good,
Rigidity big (bearing capacity is big), the advantages of precision is high, be highly suitable for that load is high and installing space very
Limited occasion, single-piece Rectangular Spring are currently used primarily in stamping die, die cast metal mould, plastic injection
Plant equipment of mould and precise structure etc..Convex-concave combination Rectangular Spring involved in the present invention, application
In petroleum recovering machinery, external advanced oil production equipment part is still fallen within present.Domestic machinery is to such product
The production and application of product is still in blank, therefore the production technology of the product is necessary to apply for patent of invention.
The content of the invention
It is an object of the invention to provide a kind of rectangular wire cluster spring production technology, concrete technology step
It is rapid as follows:
(1) using mandrel coiling Rectangular Spring (special core shaft structure refers to accompanying drawing 1), it is ensured that rectangle bullet
After spring coiling, steel wire angle of inclination is uniform and be α ± 1 ° (a, steel wire tilt angle alpha value of the present invention
For 14 °, b, spring, can a more than one piece coilings according to mandrel length);
(2) sizing tempering:280±10℃;
(3) circle, shaping are cut by drawing;
(4) two pieces is carried into same tilt angle and the identical unitary rectangular steel wire bullet of geometric parameter
Spring, convex-concave interlock and spin together, and the termination of two springs is in 180 ° (see accompanying drawing 3) after combining;
(5) it is ground end face, it is ensured that the free height of spring is more than finished product free height 1mm after combination
More than, and ensure the perpendicularity of spring;
(6) swirling flows:Cluster spring punching axle vertical display on forcing press is pressed and processed
(i.e. swirling flows), it is minimum reciprocal 3 times, finally make product reach finished product height, ensureing that spring is vertical
Under conditions of straight degree, it is allowed to which reconditioning end face is to finished product height.
Wherein, using mandrel coiling Rectangular Spring, the mandrel is by around core spindle 2, location-plate for step (1)
3rd, other 4 composition is fixed by location-plate 3 around core spindle 2 (see accompanying drawing 1), and other 4 passes perpendicularly through
Location-plate 3, for fixing Rectangular Spring 1, Rectangular Spring 1 is wrapped on core spindle 2, it is ensured that square
After 1 coiling of shape spring, steel wire angle of inclination is uniform and be certain angle α ± 1 °
Using the rectangular wire cluster spring of technique productions of the present invention, small volume can be met, held
Carry the big technical requirements of power.
Find through test of many times in production:Spring forming angle of inclination directly affects the rigidity of spring,
It is more than 14 ° ± 1 ° when front spring angle of inclination angle is suppressed, and swirling flows rear-inclined angle is changed into
When 13 ° ± 1 °, the physical dimension and mechanical index of spring comply fully with the standard of tolerance model of original product
Enclose, otherwise spring rate can be low, mechanics detection is unqualified.
Description of the drawings
The special core shaft structure schematic diagram of Fig. 1 Rectangular Section Springs (wherein 1, Rectangular Section Spring, 2,
Around core spindle, 3, location-plate, 4, other head, L, around core spindle active length, d ', mandrel bottom footpath,
D ', outside diameter of mandrel).
Fig. 2 Rectangular Section Spring embryo figure (wherein H0', free height, Dw, spring outer diameter, t, section
Away from b, material are thick).
Fig. 3 spring assembly figures (termination is in 180 ° of angles).
Specific embodiment
Following examples technology design only to illustrate the invention and feature, it is impossible to which the present invention is limited with this
Protection domain.
Embodiment 1
Rectangular wire cluster spring production craft step is as follows:
(1) using mandrel coiling Rectangular Spring (core shaft structure is shown in accompanying drawing 1), it is ensured that Rectangular Spring coiling
Steel wire angle of inclination is uniform afterwards and be 14 ° ± 1 °, and spring, can a more than one piece coiling according to mandrel length;
(2) sizing tempering:280±10℃;
(3) circle, shaping (spring described in the present embodiment, the Rectangular Spring of monomer are cut by drawing
Geometric parameter is:Section of steel wire 1.7*7, single-piece number of turns n1=n=4.5 (equal pitch), is not ground front freedom
Height H02) '=30mm, be shown in accompanying drawing;
(4) two pieces is carried into same tilt angle and the identical spring of geometric parameter, convex-concave interlocks
Spin together, and the termination of two springs is in 180 ° (see accompanying drawing 3) after combining;
(5) it is ground end face, it is ensured that the free height of spring is more than finished product free height 1mm after combination
More than, and ensure the perpendicularity of spring;
(6) swirling flows:Cluster spring punching axle vertical display on forcing press is pressed and processed
(i.e. swirling flows), must be reciprocal 3 times, finally makes product reach finished product height.
The unqualified test data sheet for causing spring load not enough of table 1, angle
Table 2, trial-produce rear rectangular wire cluster spring mechanics detection record successfully
Claims (4)
1. a kind of rectangular wire cluster spring production technology, it is characterised in that processing step is as follows:
(1) using mandrel coiling Rectangular Spring, it is ensured that after Rectangular Spring coiling, steel wire angle of inclination is uniform and be α ± 1 °, α is steel wire angle of inclination;
(2) sizing tempering:280±10℃;
(3) circle, shaping are cut by drawing;
(4) two pieces is carried into same tilt angle and the identical unitary rectangular wire spring of geometric parameter, convex-concave interlocks and spins together, and the termination of two springs is in 180 ° after combining;
(5) it is ground end face, it is ensured that the free height of spring is more than more than finished product free height 1mm after combination, and ensures the perpendicularity of spring;
(6) swirling flows:Cluster spring punching axle vertical display on forcing press is pressed and processed, it is minimum reciprocal 3 times, finally make product reach finished product height.
2. according to the cluster spring production technology of rectangular wire described in claim 1, it is characterised in that:Step (1) is using mandrel coiling Rectangular Spring, the mandrel is by constituting around core spindle (2), location-plate (3), other head (4), it is fixed by location-plate (3) around core spindle (2), other head (4) passes perpendicularly through location-plate (3), for fixing Rectangular Spring (1), Rectangular Spring (1) is wrapped on core spindle (2), it is ensured that after Rectangular Spring (1) coiling, steel wire angle of inclination is uniform and be certain angle α ± 1 °.
3. according to the cluster spring production technology of rectangular wire described in claim 1, it is characterised in that:Unitary rectangular wire spring described in step (4), its geometric parameter is:Section of steel wire 1.7*7, single-piece number of turns n1=n=4.5 are not ground front free height H0'=30mm.
4. according to rectangular wire cluster spring production technology described in claim 1, it is characterised in that:When highly overproof after suppressing in step (6), under conditions of spring verticality is ensured, it is allowed to which reconditioning end face is to finished product height.
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CN201510612135.8A CN106552890A (en) | 2015-09-24 | 2015-09-24 | A kind of rectangular wire cluster spring production technology |
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CN201510612135.8A CN106552890A (en) | 2015-09-24 | 2015-09-24 | A kind of rectangular wire cluster spring production technology |
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CN106552890A true CN106552890A (en) | 2017-04-05 |
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CN201510612135.8A Pending CN106552890A (en) | 2015-09-24 | 2015-09-24 | A kind of rectangular wire cluster spring production technology |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108115062A (en) * | 2017-12-19 | 2018-06-05 | 晋西工业集团有限责任公司 | A kind of torsion compression spring processing technology |
Citations (6)
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---|---|---|---|---|
EP0711933A1 (en) * | 1994-11-09 | 1996-05-15 | Bal Seal Engineering Company, Inc. | Coil spring with ends adapted for coupling without welding |
CN104057002A (en) * | 2014-05-26 | 2014-09-24 | 安徽红桥金属制造有限公司 | Compression spring processing technology |
CN104395010A (en) * | 2012-07-03 | 2015-03-04 | 约尔格·施瓦茨比希 | Method for producing threaded parts |
CN104475621A (en) * | 2014-10-23 | 2015-04-01 | 贵州红林机械有限公司 | Multi-layer wave spring winding device and winding method |
CN104624876A (en) * | 2015-02-03 | 2015-05-20 | 中南大学 | Manufacturing method of special-shaped spring |
EP2940342A2 (en) * | 2014-05-02 | 2015-11-04 | Bal Seal Engineering Co. | Nested canted coil springs, applications thereof, and related methods |
-
2015
- 2015-09-24 CN CN201510612135.8A patent/CN106552890A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0711933A1 (en) * | 1994-11-09 | 1996-05-15 | Bal Seal Engineering Company, Inc. | Coil spring with ends adapted for coupling without welding |
CN104395010A (en) * | 2012-07-03 | 2015-03-04 | 约尔格·施瓦茨比希 | Method for producing threaded parts |
EP2940342A2 (en) * | 2014-05-02 | 2015-11-04 | Bal Seal Engineering Co. | Nested canted coil springs, applications thereof, and related methods |
CN104057002A (en) * | 2014-05-26 | 2014-09-24 | 安徽红桥金属制造有限公司 | Compression spring processing technology |
CN104475621A (en) * | 2014-10-23 | 2015-04-01 | 贵州红林机械有限公司 | Multi-layer wave spring winding device and winding method |
CN104624876A (en) * | 2015-02-03 | 2015-05-20 | 中南大学 | Manufacturing method of special-shaped spring |
Non-Patent Citations (1)
Title |
---|
TSUBASA TSUBOUCHI, KAZUHITO TAKAHASHI, TAKASHI KUBOKI: "Development of Coiled Springs with High Rectangular Ratio in Cross-section", 《IN PROCEDIA ENGINEERING》 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108115062A (en) * | 2017-12-19 | 2018-06-05 | 晋西工业集团有限责任公司 | A kind of torsion compression spring processing technology |
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Application publication date: 20170405 |
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