CN106548191A - Continuous process fault detection method based on collection nucleation locality preserving projections - Google Patents

Continuous process fault detection method based on collection nucleation locality preserving projections Download PDF

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CN106548191A
CN106548191A CN201610847885.8A CN201610847885A CN106548191A CN 106548191 A CN106548191 A CN 106548191A CN 201610847885 A CN201610847885 A CN 201610847885A CN 106548191 A CN106548191 A CN 106548191A
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continuous process
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fault detection
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CN106548191B (en
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郭金玉
王鑫
李元
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Shenyang University of Chemical Technology
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Abstract

Continuous process fault detection method based on collection nucleation locality preserving projections, it is related to a kind of continuous process fault detection method with regard to kernel parameter selection, including using the historical data under normal condition as modeling data training set, kernel mapping is carried out to modeling data using gaussian kernel function, non-linear continuous process modeling and fault detect is carried out with EKLPP methods.First training data matrix is standardized.Nuclear matrix is converted thereof into KLPP methods and replaces data to be tested, each testing result is changed into using Bayesian decision-makings the Probability Forms for breaking down, it is whether whether normal to judge the time data more than control limit according to integrated statistic.If integrated statistic exceedes control limit, the time data is failure.If testing indicate that system malfunctions, need staff to find out situation, remove the dangerous condition.Present invention efficiently solves for different failures, the problem that applicable parameter also can be different.

Description

Continuous process fault detection method based on collection nucleation locality preserving projections
Technical field
The present invention relates to a kind of non-linear procedure failure testing method, more particularly to a kind of to process different faults nuclear parameter The partial fault detection method of selection.
Background technology
Chemical process increasingly embodies nonlinear feature as one of industrial key areas, tradition Global fault's detection method can only retain the global information of initial data, destroy its partial structurtes, how effectively to extract In production process, the local message of initial data carries out monitoring to non-linear process becomes the important interior of fault detection technique research Hold.
Core locality preserving projections method has obvious advantage for the partial structurtes problem for processing holding nonlinear data. But, people would generally use gaussian kernel function when using traditional core locality preserving projections method processing data, and this causes The performance of the method is subject to nuclear parametercImpact.So far, the foundation that the selection of nuclear parameter does not determine how is carried out, Generally chosen using empirical method.It is obvious that the performance of fault detect depends on the selection of nuclear parameter.If therefore Barrier is known, then the nuclear parameter of the suitable failure of selection carries out fault detect and can be obtained by optimum detection result.But production During failure be not usually unique, it is faulty that the nuclear parameter for thus selecting is not necessarily applied to institute, for different Failure, applicable parameter can be significantly different.Therefore, find a kind of effective method nuclear parameter is reasonably selected to seem outstanding For important.
The content of the invention
It is an object of the invention to provide a kind of based on collection nucleation locality preserving projections (Ensemble Kernel Locality Preserving Projections, EKLPP) continuous process fault detection method.The method effectively can be carried The partial structurtes information of original nonlinear data in industrial processes is taken, by choosing the gaussian kernel function with different parameters Setting up multiple core locality preserving projections (Kernel Locality Preserving Projections, KLPP) model carries out event Barrier detection, the Probability Forms for being converted into breaking down by the testing result of each model using Bayesian decision-makings, then by integrated Each testing result is combined by learning method, effectively solves the problems, such as kernel parameter selection.
The purpose of the present invention is achieved through the following technical solutions:
Based on the continuous process fault detection method of collection nucleation locality preserving projections, methods described includes procedure below:
Fault detect is carried out using traditional KLPP methods and would generally be subject to nuclear parametercImpact, collect nucleation locality preserving projections The purpose of method is exactly to choose the nuclear parameter suitable for different faults.First, the history number under the conditions of collection normal production operation According to collection as training sample, training sample is standardized.Then, choose the gaussian kernel function with different nuclear parameters Kernel mapping is carried out to the data matrix after standardization, the nuclear matrix of training data is obtained.Each nuclear moment tried to achieve with training data Battle array is replaced initial data and carries out LPP projections in nuclear space respectively, obtains projection matrix, sets up a series of sub- KLPP models.Most Afterwards, the SPE statistics and T of each submodel are calculated2Statistic, determines the control of two statistics of each submodel using Density Estimator System limit.Batch to be detected is being standardized with after kernel mapping, projects to respectively and multiple inspections are obtained on different submodels Survey result.Recycle Bayesian decision-makings that each testing result is changed into the Probability Forms for breaking down.Finally, by integrated Each testing result is combined by learning method, and by by itself and control limitαIt is compared to carry out fault detect.
The described continuous process fault detection method based on collection nucleation locality preserving projections, the modeling process are just included Normal state model and Fault Model.For the gaussian kernel function that the data decimation in industrial process has different nuclear parameters enters Row kernel mapping, replaces primitive modeling data using the nuclear matrix after conversion.Multiple models are set up with LPP, and calculates different moulds The control limit of the statistic and statistic of type.
The described continuous process fault detection method based on collection nucleation locality preserving projections, the Fault Model will Newly arrive and enter line translation with different kernel functions after time data pretreatment, by the data projection after conversion to different sub- KLPP Its statistic testing result is calculated on model, each testing result is processed using Bayesian decision-makings and integrated study method, With control limitαFault detect is carried out relatively.
Advantages of the present invention with effect is:
1. the present invention effectively can carry out Nonlinear feature extraction and dimensionality reduction to initial data.Due to the production spy of continuous process Point, most of data all have non-linear.Nonlinear data is processed with collection nucleation locality preserving projections method, first Initial data is projected to by higher dimensional space by nonlinear mapping, then recycles locality preserving projections method to carry out information retrieval And dimensionality reduction.
2. the present invention effectively maintains the partial structurtes of initial data, improves the utilization rate of effective information.Traditional Global Algorithm would generally cause data neighborhood structural damage, the method for the present invention to belong to local algorithm.It is suitable by choosing Projecting direction causes this adjacency information matrix of preferably can keeping intact between the sample after dimensionality reduction.In simple terms, for Former sample concentrates adjacent sample still adjacent in the projected, the sample distant with former sample collection still keep in the projected compared with Remote distance, effectively maintains the partial structurtes of initial data.
3. the present invention solves Kernel-parameter Selection Problem of traditional KLPP methods when different faults are processed.By choosing Gaussian kernel function with different nuclear parameters is set up multiple submodels and carries out fault detect, using Bayesian decision-makings by each detection As a result the Probability Forms for breaking down are changed into, each testing result is combined by integrated study method, is efficiently solved For different failures, the problem that applicable parameter also can be different.
Description of the drawings
Fig. 1 is the core algorithm flow chart of the present invention.
Specific embodiment
With reference to embodiment, the present invention is described in detail.
The present invention is that continuous process data are carried out with pretreatment with gaussian kernel function, extracts the non-linear letter of initial data Breath.On the basis of pretreatment, the partial structurtes of initial data are kept using locality preserving projections.By choosing with different IPs The gaussian kernel function of parameter solves the problems, such as that parameter selects to affect failure detection result, sets up multiple submodels, utilizes Bayesian decision-makings and integrated study method will carry out continuous process fault detect after the combination of each testing result.This technology solves biography Kernel parameter selection identical problem of the system KLPP methods when different faults are processed.
Fault detection technique based on collection nucleation locality preserving projections:In order to carry out procedure fault detection, need using Then new data are detected by the normal data modeling known.The present invention is using the normal historical data for collecting as building The training set of modulus evidence, is modeled using EKLPP methods and fault detect.After training set is carried out pretreatment, core is constructed Centralization matrix, carries out extracting the non-linear local message of modeling data with KLPP methods.Choose a series of with different IPs The gaussian kernel function of parameter sets up multiple KLPP submodels, and calculates the statistic and its control limit of each model.For new-comer After moment sample carries out pretreatment, kernel mapping is carried out to which with KLPP methods, by the matrix projection after conversion to each submodel On, each testing result is changed into the Probability Forms for breaking down using Bayesian decision-makings, by integrated study method by each inspection Survey result to be combined, whether the control limit for whether exceeding modeling according to integrated statistic is normal to judge the data at the moment.
Software system:In order to realize fault detect, MALTAB software programming of the present invention using MathWorks companies Exploitation, the continuous process data to collecting in industrial process are detected, when the statistic of testing data is prescribed a time limit more than control, Then the time data is failure, i.e. system malfunctions, needs staff to find out situation in time, removes the dangerous condition.
The present invention is made up of following two parts:Normal condition model and Fault Model.It is normal in industrial process Historical data, extracts the non-linear local message of initial data by KLPP.Choose a series of Gausses with different nuclear parameters Kernel function carries out kernel mapping, replaces primitive modeling data using the data after conversion, sets up multiple submodels with KLPP methods, The control limit of each two statistic of submodel is determined using Density Estimator.
For time data of newly arriving, after pretreatment is carried out, non-linear local message is extracted first with KLPP and obtain core change Matrix is changed, kernel matrix is projected to and on each submodel, is obtained statistic testing result, using Bayesian decision-makings by each inspection Survey result and change into the Probability Forms for breaking down, each testing result is combined by integrated study method, and by itself and control System limitαIt is compared, it is whether whether normal to judge the time data more than control limit according to integrated statistic.If integrated system More than control limit, then the time data is failure for metering;Otherwise it is normal, realizes based on collection nucleation locality preserving projections Continuous process fault detect.
The present invention extracts the local message of nonlinear data using core locality preserving projections, and maximized utilization data have Effect information.At the same time, Kernel-parameter Selection Problem of traditional KLPP methods when different faults are processed is solved, non-thread is improve Property procedure fault detection degree of accuracy.

Claims (3)

1. based on collection nucleation locality preserving projections continuous process fault detection method, it is characterised in that methods described include with Lower process:
Using the normal data for collecting in process of production as the training set of modeling data, place is standardized to training data Reason, extracts the non-linear local message of modeling data using KLPP methods;Choose a series of gaussian kernel with different nuclear parameters Function, sets up multiple submodels with KLPP methods, and calculates the control limit of the statistic and statistic of each model;To newly arriving Moment sample carry out pretreatment after, convert thereof into nuclear matrix with KLPP methods and replace data to be tested, and project to each On individual submodel, each testing result is changed into the Probability Forms for breaking down using Bayesian decision-makings, by integrated study Each testing result is combined by method, and by which and controls limitαBe compared, according to integrated statistic whether exceed control limit come Judge whether the time data is normal;If integrated statistic exceedes control limit, the time data is failure;Just otherwise it is Normal;If testing indicate that system malfunctions, then need staff to find out situation in time, remove the dangerous condition.
2. according to claim 1 based on the continuous process fault detection method for collecting nucleation locality preserving projections, its feature It is that described modeling includes normal condition model and Fault Model;For the data in industrial process, selection has The gaussian kernel function of different nuclear parameters carries out kernel mapping, replaces primitive modeling data using the data after conversion;Set up with LPP Multiple models, and calculate the control limit of the statistic and statistic of different models.
3. according to claim 1 based on the continuous process fault detection method for collecting nucleation locality preserving projections, its feature It is that the Fault Model is that time data of newly arriving carries out entering line translation with different kernel functions again after pretreatment, Its statistic testing result will be calculated on data projection after conversion to different sub- KLPP models, using Bayesian decision-makings and Integrated study method carries out fault detect after each testing result is combined.
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CN110765587A (en) * 2019-09-30 2020-02-07 北京化工大学 Complex petrochemical process fault diagnosis method based on dynamic regularization judgment local retention projection
CN114611606A (en) * 2022-03-07 2022-06-10 安徽理工大学 Fault detection method based on nuclear hybrid space projection

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110765587A (en) * 2019-09-30 2020-02-07 北京化工大学 Complex petrochemical process fault diagnosis method based on dynamic regularization judgment local retention projection
CN114611606A (en) * 2022-03-07 2022-06-10 安徽理工大学 Fault detection method based on nuclear hybrid space projection
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