A kind of high oil-producing slag gasification furnace and coal gasification method
Technical field
The present invention relates to a kind of coal gasifier, more particularly to a kind of a kind of slag gasification furnace and high oil-producing of high oil-producing
Coal gasification method.
Background technology
Coal is in addition to for generating electricity with but heat, and main industrial chemicals, and CNPC's shortage, coal resources are relative
Abundant, in the gross reserves of generaI investigation, the coal reserves that can be used to refine oil is huge, if by the oil extract of coal out, not only can be with
Artificial petroleum is obtained, the raw material of industry and high-grade fuel of high added value can also be obtained, but at present, be actually used in the coal of oil refining
It is little.
In order to further improve the efficiency of energy utilization of the utilization ratio and coal of coal, water resource during reduction coal utilization
Consumption, reduces environmental pollution, and modern society develops many new techniques to coal grading sub-prime using increasingly paying attention to, but
It is that these new techniques all also have a certain distance from commercial Application, is only limitted to laboratory scale or technical identification stage.For with
The Modern Coal-based Chemical of the raw material of industry coal based on coal gasification production synthesis gas, industrialized pressurized coal gasification technology, main
(for example lurgi gasifier is done for entrained flow bed gasification technology (such as dry coal powder gasification, coal water slurry gasification etc.) to be included, fixed bed gasification technology
Bottom moving bed gasification, BGL slags gasification) etc. technology.
Air-flow bed technique is mainly so that SHELL (shell) dry coal powder pressure gasifying, GSP be powdered coal pressuring gasified and Texaco's water coal
Slurry pressurized gasification is representative, with pure oxygen as gasifying agent, carries out slag gasification at high temperature under high pressure, only has micro first in raw gas
Alkane, does not produce the side-products such as tar, naphthalene and phenol water, and the oil contained in coal and fugitive constituent are all cracked into simplest small molecule,
Therefore no fluid product output.
Fixed bed gasification technology is a kind of gasification installation that blocks of solid carbon-containing fuel is converted into raw gas, and raw gas is
Indispensable unstripped gas in commercial production, the chemical products prepared by the effective ingredient carbon monoxide in raw gas and hydrogen
Including artificial oil, carbamide, methanol, ethylene glycol etc..It is in coal gasification producer of the country at present to adopt fixed bed gasification technology as life more
The main Coal Gasification Technology of unstripped gas is produced, fixed bed gasification technology includes crushed coal pressurized-gasification furnace gasification technology (lurgi gasifier), broken
Coal pressurization slag gasification technology (BGL stoves) and fixed-bed intermittent gasification technology (UGI).
Lurgi gasifier bed technology adopts dry ash extraction, and furnace temperature is low, coal and gasifying agent reverse flow, in the stove by down to
On sequentially form combustion zone, gasification zone and dry distillation area (burning zone, gasification layer, dry distilling layer), carry out combustion reaction in burning zone, carry
For the heat needed for gasification reaction;Gasification reaction of water vapour and C etc. is carried out in gasification layer;There is more methane life in methane layer
Into;In dry distilling layer, the mainly volatile relese in coal out.It is miscellaneous containing a certain amount of tar, phenol, ammonia etc. in gained raw gas
Matter, it is separated after can be as liquid by-product, with good economy.
Fixed bed slag gasification technology combines the advantage of the high rate of gasification of air flow bed slag gasification technology and the high intensity of gasification
And furnace binding cheap advantage low with lurgi gasifier fixed bed pressured gasification technology oxygen consumption, overcomes air flow bed slag gasification technology
High energy consumption is with high investment and lurgi gasifier fixed bed pressured gasification technology wastewater flow rate is big, the high shortcoming of difficult treatment and processing cost, tool
There are few construction investment, cycle is short, productivity ratio height, the comprehensive advantage that operating cost is low, maintenance cost is low.The dry distillation area of its gasification furnace
Tar and oil are produced, is entrained in raw gas.Raw gas isolates tar and oil through wash cooling, while isolating certain
The phenol wastewater of amount higher concentration phenol ammonia.These are the side-product of high added value, can be as the raw material of rear processing, or directly
Sell as side-product, with good economic benefit.The Typical Representative of the technology is exactly BGL slag gasification furnaces and slag gasification
Technology.
Although and the representative lurgi gasifier gasification of bed technology and slag gasification technology main purpose have been in the market
Into coal gasification, part fluid product can be produced, but oil productivity is only the 50% or so of aluminium retort analysis oil content, remaining
Oily ingredient and volatile components are also reacted to small molecule, therefore, oil productivity is still low.
The content of the invention
There is no liquid by-product and fixed bed to solve air flow bed slag gasification technology and some other Coal Gasification Technology
Lurgi gasifier gasifies and the low problem of slag gasification technology oil productivity, the invention provides a kind of slag gasification of new high oil-producing
Stove and a kind of coal gasification method of high oil-producing, to obtain bigger oil productivity.
One side of the invention is to provide in a kind of slag gasification furnace of high oil-producing, including hollow body of heater, body of heater by under
It is supreme including combustion zone, gasification zone and dry distillation area.
Second aspect of the invention is to provide a kind of coal gasification method of high oil-producing, including:
Coal is added in slag gasification furnace from the top of slag gasification furnace, carries out burning shape in the middle bottom of slag gasification furnace
Into slag and raw gas;
Raw gas Jing furnace roofs are escaped, and into follow-up workshop section, isolate tar and oil ingredient and phenol component.
In one preferred embodiment of the invention, the slag gasification furnace ratio of height to diameter is preferably at least 2.2, is more preferably
At least 2.5, such as 2.2-3.5, more preferably more preferably 2.2-3.0,2.5-2.8.Wherein, " height " in the ratio of height to diameter is referred to
" height of molten slag bath to top ".
In one preferred embodiment of the invention, the distance that molten slag bath liquid level to raw gas is exported is preferably >=10m, more
Preferably >=12m, such as 14m, 15m, 16m, 18m etc..
In one preferred embodiment of the invention, slag gasification furnace gasification zone arrange coolant jet, for
Gasification zone sprays coolant and gasification zone is lowered the temperature.
Wherein, the coolant is preferably water, vapor or combination.
In one preferred embodiment of the invention, the gasification zone temperature of the slag gasification furnace is preferably less than combustion zone
50-800 DEG C, more preferably 100~600 DEG C, more preferably 150~500 DEG C, more preferably 200~400 DEG C, such as 250 DEG C, 300
℃。
In one preferred embodiment of the invention, the slag gasification furnace combustion zone temperature is preferably >=1500 DEG C, more
Preferably >=1800 DEG C, more preferably >=2000 DEG C.
In one preferred embodiment of the invention, the gasification zone temperature is preferably 1000-1500 DEG C, more preferably
1100-1400℃。
Wherein, the nozzle can be odd number or even number, and can be in sustained height or differing heights.
In a kind of preferred embodiment, nozzle ring is uniformly distributed around body of heater inner surface.
Described coolant jet is consistent with the gasifying agent nozzle layout of combustion zone, wherein, the layout unanimously refer to
The quantity or density, distribution angle, injector spacing of few coolant jet is consistent with gasifying agent nozzle;Also, each gasification
Coolant jet is provided with above agent nozzle.
In one preferred embodiment of the invention, the coolant jet fluid passage is located at furnace interior point including gradually
Contracting section, throat and divergent segment, wherein, the flow channel cross-sections product of the converging transition from fluid passage body part to throat by
Step reduces, and the flow channel cross-sections product of the divergent segment is progressively expanded from throat to least significant end.
Wherein, between the divergent segment inwall and throat's inwall, angle is preferably 10 ° -30 °.
In a kind of more preferred embodiment of the present invention, the coolant jet divergent segment inwall is provided with guiding gutter, institute
State guiding gutter from throat connection end to divergent segment end extend.It is highly preferred that the guiding gutter is angularly disposed or spiral is arranged.
Wherein, it is described angularly disposed to refer to guiding gutter direction not in the diametric(al) of fluid passage.
In a kind of preferred embodiment of the invention, coal particle diameter is preferably >=3mm, more preferably >=4mm, more preferably
>=5mm, more preferably >=6mm.
In a kind of more preferred embodiment of the present invention, the coal particle diameter is preferably≤50mm, more preferably≤
40mm, more preferably≤30mm.
In a kind of more preferred embodiment of the present invention, coal particle diameter such as 6-50mm, the preferably 8-45mm are more excellent
Elect 10-40mm, more preferably more preferably 15-35mm, 20-30mm as.
In one preferred embodiment of the invention, in the slag gasification furnace, pressure is preferably 15-50bar, more preferably
For 20-40bar, more preferably 25-35bar.
In one preferred embodiment of the invention, there is no the anti-stove step of tar;Or there is no the anti-stove of tar be
System.
In one preferred embodiment of the invention, the slag gasification furnace is also locked including the coal at top.
Wherein, the coal lock quantity is preferably two.
In present invention further optimization embodiment, the coal lock is connected to body of heater by Y type transitional storehouses.
In a kind of more preferred embodiment of the present invention, two coal locks are alternately to coal in body of heater.
The present invention improves the sub-prime comprehensive utilization of coal, makes full use of fixed bed Coal Gasification gas-solid counter-current flow former
Reason, first by coal day-coal pyrogenation and carbonization, extracts lightweight volatile components in coal, obtains coal tar, coal gas and coke, then by Jiao
Charcoal slag gasification production coal gas, therefore oil product and light components in the coal of different chemical processes are realized in the same apparatus
Efficient utilization, can obtain the side-product of such as various high added values such as tar, oil, phenol, ammonia, Petroleum.
Description of the drawings
Fig. 1 is slag gasification furnace structural representation in an embodiment of the present invention;
Fig. 2 is coolant jet, gasifying agent nozzle identical (A) and different (B) layout feelings in an embodiment of the present invention
Cooling effect contrast schematic diagram under condition;
Fig. 3 is coolant jet fluid channel structure schematic diagram in an embodiment of the present invention;
Fig. 4 is coolant jet divergent segment guiding gutter setting schematic diagram in an embodiment of the present invention;
Fig. 5 is cooling effect (A) and conventional nozzle cooling effect (B) contrast schematic diagram under Fig. 4 guiding gutter facilities.
Specific embodiment
Embodiment 1
Reference Fig. 1, the invention provides a kind of slag gasification furnace of high oil-producing, including body of heater 1, bottom of furnace body is molten slag bath
3, body of heater includes combustion zone, gasification zone and dry distillation area from the bottom to top.
Body of heater molten slag bath exports 14 meters of distance, body of heater ratio of height to diameter 2.0 to top raw gas.
Inventor has found that coal particle size is more little more uniform, for this purpose, easier analysis of tar and fugitive constituent whole in coal
Go out.On the premise of gasification furnace gasification performance is met, as-fired coal particle size is more little more uniform better, can increase the liquid of coal
Body byproduct yield.Coal of the present embodiment using 6-50mm particle diameters.
Coal enters body of heater 1 by Y types transitional storehouse from top coal lock 5, in combustion zone, is provided with nozzle 2, for spraying into gasification
Agent, such as vapor and oxygen.1800 DEG C of base burning area temperature.
The present invention is not provided with the case of tar returns stove step, and carries out coal gas respectively using 40bar and 25bar pressure
Change.Inventor will be not provided with tar and return stove step with the parameter index contrast in the case of stove step two kind is returned using tar, knot
Fruit such as table 1.
1. tar of table returns the impact of stove and pressure condition to oil productivity
In the case of comparing as can be seen that cancellation tar returns stove step, little is affected on gasification furnace production capacity, but
It is that tar yield is significantly increased.With tar, it is middle oil, four kinds of liquid phase side-products of Petroleum and crude phenols total output as calculating benchmark,
As can be seen that at the same pressure, tar does not return stove, and liquid phase side-product yield can improve 6.6%~7.9% respectively.
Additionally, operating pressure also has this obvious impact to oil productivity, with tar, middle oil, four kinds of liquid of Petroleum and crude phenols
The ton coal by-product amount of phase side-product is calculating benchmark, and under the configuration of identical flow process, operating pressure is reduced to from 40bar
25bar, liquid phase side-product yield can improve 20.5%-18.9%, especially Petroleum respectively and crude phenols yield is obviously improved.
Embodiment 2
Body of heater molten slag bath exports 16 meters of distance, body of heater ratio of height to diameter 2.3 to top raw gas.Compared to existing lurgi gasifier or molten
Slag gasification furnace and embodiment 1, feed coal of the present invention and the coal gas time of staying and time of contact are longer, and coal gas is coal particle
Fully heat and displace lightweight oily ingredient therein, including coal tar and fugitive constituent.Reduce the descending entrainment of coal particle after dry distilling
Coal tar and volatile content, improve raw gas yield and tar content therein, so as to improve liquid by-product yield.Together
When, discharged producer gas temperature is still maintained at zone of reasonableness, it is to avoid temperature is too low to cause raw gas entrained liquids side-product ability mistake
It is low.
2000 DEG C of base burning area temperature.
Remaining is with reference to embodiment 1.
The high impact to oil productivity of 2. stove of table
From table 2 it can be seen that tar, it is middle oil, four kinds of product yields of Petroleum and crude phenols have lifting, with tar, it is middle oil,
The total output of four kinds of liquid phase side-products of Petroleum and crude phenols is calculating benchmark, and under 2 scheme of embodiment, liquid phase side-product yield can
To improve 0.35%;This explanation, in the embodiment of the present invention 2, stove height can obtain higher oil productivity after optimization.
In addition, inventor also has found, gasification zone temperature is reduced, and can in a disguised form extend gasification section length, and be conducive to
Oil generates direction to be developed.For this purpose, in the gasification zone of body of heater 1, coolant jet 4 is provided with, for spraying into coolant to gasification zone, such as
Water or vapor, gasification zone is lowered the temperature.
Coolant jet is set in gasification zone, gasification zone temperature is decreased below into 300 DEG C of combustion zone temperature.Coolant sprays
Mouth is consistent with gasifying agent nozzle layout, it means that the parameter such as nozzle direction, distance, density is consistent, also, each gasifying agent
A coolant jet is provided with above nozzle, i.e., in addition to height, gasifying agent nozzle layout is complete with coolant jet layout
Unanimously.With reference to Fig. 2A, in the case that gasifying agent nozzle is consistent with coolant jet layout, coolant cooling is interval to be sprayed with gasifying agent
Enter interval to be consistent or close, so as to have more preferable cooling-down effect, if layout is different, as shown in Figure 2 B, coolant drop
10 between warm area, (solid line region) and gasifying agent to be sprayed into and there is blind area between interval 11 (dashed regions), and cooling-down effect is poor.
With reference to Fig. 3, coolant jet of the present invention extend into the part inside gasification furnace, fluid line include converging transition 41,
Throat 42 and divergent segment 43, the flow channel cross-sections product of converging transition 41 is from furnace wall fluid passage part 44 of gasifying to throat 42
Progressively reduce, the flow channel cross-sections product of divergent segment 43 from progressively amplifying to least significant end with throat 42 connection end, divergent segment inwall
Angle can be arbitrarily angled in the range of 10 ° -30 ° between throat inwall.Converging transition 41 is reduced due to sectional area, and fluid exists
Converging transition accelerates, and so as to increase jet length, divergent segment then guides coolant to spray into the region of greater angle.With reference to Fig. 4,
Coolant jet is provided with guiding gutter 40, and guiding gutter 40 can be that to be obliquely installed (4A) can also be that spiral arranges (4B), reference picture
5, this setup of guiding gutter, after coolant ejection, overlay area 20 (solid line region) is sprayed more than the coolant of conventional nozzle
Go out rear overlay area 21 (dashed region), therefore cooling effect is more preferably.
But gasification zone temperature is unsuitable too low, meanwhile, body of heater is unsuitable too high, in order to avoid raw gas temperature is too low, is unfavorable for doing
Evaporate, can also reduce the ability that raw gas carries oil phase by-product secretly.
Above the specific embodiment of the present invention is described in detail, but which has been intended only as example, the present invention has not been limited
It is formed on particular embodiments described above.To those skilled in the art, any equivalent modifications carried out by the present invention and
Replacement is also all among scope of the invention.Therefore, the impartial conversion made without departing from the spirit and scope of the invention and
Modification, should all cover within the scope of the invention.