CN106544055A - A kind of processing method of inferior heavy oil and/or poor residuum - Google Patents

A kind of processing method of inferior heavy oil and/or poor residuum Download PDF

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CN106544055A
CN106544055A CN201510590501.4A CN201510590501A CN106544055A CN 106544055 A CN106544055 A CN 106544055A CN 201510590501 A CN201510590501 A CN 201510590501A CN 106544055 A CN106544055 A CN 106544055A
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oil
bed reactor
paste state
processing method
catalyst
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CN106544055B (en
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童凤丫
杨清河
李大东
戴立顺
邓中活
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Abstract

The present invention relates to the processing method of a kind of inferior heavy oil and/or poor residuum, the method includes to contact with hydrogenation catalyst in inferior heavy oil and/or poor residuum feeding paste state bed reactor, carry out the first hydrogenation reaction, then products therefrom is sent in high-pressure separator and is separated, hydrogen-containing gas are obtained from the top of high-pressure separator, middle part obtains liquid component and bottom obtains heavier feeds, heavier feeds are carried out into isolated deasphalted oil and the de-oiled asphalt containing hydrogenation catalyst, and the second hydrogenation reaction will be carried out in liquid component and deasphalted oil feeding fixed bed reactors, the condition of the first hydrogenation reaction causes inferior heavy oil and/or the conversion level of poor residuum to be less than 50%.The processing method of the present invention can be with the poor inferior heavy oil of handling properties and/or poor residuum, in being able to ensure that paste state bed reactor and pipeline, noncoking or coking amount substantially is less, it is possible thereby to obtain higher light oil yield, the operation cycle of fixed bed reactors is also extended.

Description

A kind of processing method of inferior heavy oil and/or poor residuum
Technical field
The present invention relates to the processing method of a kind of inferior heavy oil and/or poor residuum.
Background technology
In world wide, crude oil becomes heaviness and in poor quality, resulting residual oil after crude oil time processing Ratio is sharply increased, and the processing capacity of crude oil increases year by year in addition, and residual oil yield drastically rises.It is same with this When, crude oil reserve is being gradually reduced, and market is increasing year by year to the demand of light-end products, light crude oil With the price difference of heavy crude also in expanding day, it is light that residual oil/heavy oil is developed in all an urgent demands of these factors Matter and efficient utilization new technology.
At present, residual oil/heavy oil lighting technology mainly has two processes of decarburization and hydrogenation, wherein decarburization Journey yield of light oil is low, poor product quality, and hydrogenation process can be maximized and change into gently residual oil/heavy oil Matter product.Hydrogen addition technology can be divided into bed technology, boiling bed technique, moving bed technique and slurry bed system Technology, wherein bed technology are the process technologies of comparative maturity, compared to other hydrogen addition technologies, Gu Fixed bed hydrogen addition technology is ripe, and investment cost is low, stable operation, operation safety, and good product quality is The first-selection of hydrogen addition technology, accounts for more than the 80% of the total treating capacity of residual oil/heavy-oil hydrogenation.But, fixed bed work There is the deficiency of two aspects in skill:One is that the adaptability to raw material is poor, when the Ni+V contents of raw material it is big In being equal to, 200 μ g/g, micro carbon residue are more than or equal to 15 weight % or asphalt content is more than or equal to 7 weights The difficulty processed during amount % is larger;Two is that the operation cycle is short, due to carbon deposit and metal deposit, catalyst Inactivation is very fast.
Slurry bed technique is the technology that the checking of Jing demonstration plants can process any poor residuum/heavy oil.Slurry Bed technique mostly using empty barrel reactor, will disperse very thin catalyst or additive and feedstock oil and Hydrogen is converted by reactor together, in course of reaction based on heat cracking reaction, catalyst and On the one hand the presence of hydrogen inhibits the condensation green coke of macromolecular compound, on the other hand promotes hydrogenation Desulfurization and demetalization reaction, the catalyst for existing will also become the carrier of metal deposit, can be very big Reactor coking is reduced in degree.Slurry bed technique main advantage includes:(1) adaptability to raw material Extensively, the charging of any poor quality can be processed;(2) consumption of slurry bed technique additive or catalyst is few, Product yield is high;(3) can operate at a high space velocity, the disposal ability of device can be improved;(4) Additive or catalyst granules are little, can reduce the impact of diffusion couple reaction;(5) flow process and reactor knot Structure is simple, it is easy to operation etc..But, the slurry bed technique developed at present is typically under high conversion Operation, has that operating condition is harsh, product quality is poor need to carry out after-treatment, resin and asphalt Drastic cracking cause product unstable, the easily coking in reactor and pipeline, so as to affect The run stability of device, and the deficiency such as post catalyst reaction or additive separation difficulty, these are all Constrain the development of slurry bed technique.
Klaus Niemann process poor residuum/heavy oil, residual oil/heavy oil and catalyst with a kind of technique Carry out deep hydrogenation together first in slurry bed system, reaction stream is isolated into heat separator from top Gas, isolates catalyst and portion of non-converted oil from bottom, and the logistics at middle part enters fixed bed reaction Device carries out hydrofinishing and obtains the preferable oil product of product quality.In this process, slurry bed hydroprocessing is anti- Condition is answered to be temperature 440-485 DEG C, pressure is 25MPa, and with this understanding, residual oil/heavy oil there occurs depth Degree thermal cracking, is converted into light-end products, and fixed bed is simply refined to product.The method lack Point is that serious coking is there occurs in paste state bed reactor wall and pipeline.
US 4941966 proposes the hydrotreating method of a kind of heavy oil or residual oil.The raw material of the method It is:Heavy oil, residual oil, waste oil or its mixture, raw material are mixed with the additive of 0.1%-10.0% first Close, additive is the solid that a class has high-specific surface area, selected from charcoal, brown mud, iron oxide, power plant Leaching and Cyclonic dust, these additives have 2 kinds of size ranges, a kind of to be less than or equal to 90 μm, and one Kind at 100-1000 μm, reaction condition is temperature 250-500 DEG C, pressure 5-35MPa, and hydrogen-oil ratio is 100-10000m3/t.In practical operation, this technology generally uses more than 440 DEG C of operation temperature, The operating pressure of more than 15MPa is obtaining high conversion.The method equally there is also reactor wall and pipe The burnt shortcoming of knot, and it is very serious.
US 5932090 proposes a kind of process inferior heavy, the method for residual oil, the method in slurry bed system With reference to following three machining cell:Hydro-conversion is carried out using slurry bed system, product is distilled or dodged Steam, finally carry out depitching, wherein bottoms or leave flash evaporation unit liquid have 80 weight % with On be recycled to depitching area.In the method, slurry bed system hydrogenation unit uses oil-soluble catalyst, urges The addition of agent is 1500-5000 μ g/g, and being hydrogenated with preferred operating condition is:Temperature 380-440 DEG C, Pressure 10-20MPa.In this technology, the total conversion of heavy charge can reach more than 90%, resulting Product quality also preferably, but the raising of conversion ratio rely on be bottoms or leave flash evaporation unit The circulation of liquid, can cause reactor and pipeline coking.And this process uses oil-soluble catalysis Agent, one side price are higher, on the other hand cannot also provide the field of enough coke and metal deposit Institute.
US 4176051 provides the heavy oil that a kind of wherein more than 524 DEG C constituent contents of process at least account for 25% Method, heavy oil and catalyst are made slurries at 50-400 DEG C by the method first, and are heated to , paste state bed reactor is continuously introduced into afterwards, used reaction condition is temperature by 250-550 DEG C 400-500 DEG C, pressure 0.6-24MPa.Higher conversion ratio in the method pursuit paste state bed reactor, Therefore the light oil yield of gained is of a relatively high, but while also produces very many cokings, more is dry Gas, and gained light-end products need to carry out the after-treatments such as hydrofinishing, the residual oil for causing technique overall And/or the conversion ratio of heavy oil is relatively low.
The content of the invention
It is an object of the invention to overcome the slurry of the processing method of existing inferior heavy oil and/or poor residuum State bed reactor and pipeline coking be serious and the fixed bed reactors operation cycle short waits deficiency, there is provided one Kind of paste state bed reactor and pipeline coking amount are less and can extend the fixed bed reactors operation cycle The processing method of inferior heavy oil and/or poor residuum.
Although reporting more slurry bed system weight, crude conversion technology at present, these technologies typically exist Operate under high conversion, have that operating condition is harsh, product quality is poor need to carry out after-treatment, with And the drastic cracking of resin and asphalt causes the unstable knot easily in reactor and pipeline of product It is burnt so as to affecting the deficiencies such as the run stability of device.
Inventor have recognized that, slurry bed system hydrogenation technique is with fixed bed hydrogenation technique in strengths and weaknesses On define complementation, can with reference to both advantage exploitation slurry bed system-fixed bed group technology.The present invention Inventor through further investigation find, can first by the control material in paste state bed reactor Conversion level should not be too high, as long as and part metals therein, carbon residue and sulphur etc. can be removed, make anti- Especially tenor and carbon residue content disclosure satisfy that fixed bed reactors feed to the residual oil property that should be generated Requirement, then separate it is fuel-displaced in solid matter (mainly catalyst or additive) after, Hydrogenation reaction is carried out in sending into fixed bed reactors;It is possible thereby to higher light oil yield is obtained, also The fixed bed reactors operation cycle can be greatly prolonged, and is conducive to greatly by controlling relatively low conversion level The big phenomenon for alleviating paste state bed reactor and pipeline coking.
The processing method that the present invention provides a kind of inferior heavy oil and/or poor residuum, the method includes will be bad Reduced fuel oil and/or poor residuum are contacted with hydrogenation catalyst in sending into paste state bed reactor, are carried out first and are added Hydrogen reacts, and then the first hydrogenation reaction products therefrom is sent in high-pressure separator and is separated, from height Obtain that hydrogen-containing gas, middle part obtain liquid component and bottom obtains urging containing hydrogenation at the top of pressure separator The heavier feeds containing hydrogenation catalyst are carried out solvent deasphalting, are taken off by the heavier feeds of agent Coal tar and the de-oiled asphalt containing hydrogenation catalyst, and the liquid component and deasphalted oil are sent into solid The second hydrogenation reaction is carried out in fixed bed reactor, the condition of first hydrogenation reaction causes inferior heavy oil And/or the conversion level of poor residuum is less than 50%.
The processing method of the inferior heavy oil and/or poor residuum of the present invention exists relative to the advantage of prior art In:
(1) applied range, can be with the poor inferior heavy oil of handling properties and/or poor residuum;
(2) in being able to ensure that paste state bed reactor and pipeline, noncoking or coking amount substantially is less, thus Higher light oil yield can be obtained;
(3) inferior heavy oil and/or poor residuum are by carrying out the first hydrogenation first in paste state bed reactor Reaction, disclosure satisfy that the requirement of fixed bed reactors charging, reduces fixed bed reactors hydrotreating Difficulty, extend the operation cycle of fixed bed reactors.
Description of the drawings
Accompanying drawing is, for providing a further understanding of the present invention, and to constitute the part of specification, It is used for explaining the present invention together with detailed description below, but does not constitute the limit to the present invention System.In the accompanying drawings:
Fig. 1 is a kind of process chart of the preferred embodiment according to the inventive method.
Fig. 2 is the process chart of another kind of preferred embodiment according to the inventive method.
Reference
1 paste state bed reactor, 2 high-pressure separator, 3 fixed bed reactors
4 solvent deasphalting towers
Specific embodiment
Hereinafter the specific embodiment of the present invention is described in detail.It should be appreciated that this place The specific embodiment of description is merely to illustrate and explains the present invention, is not limited to the present invention.
The invention provides the processing method of a kind of inferior heavy oil and/or poor residuum, the method include by Inferior heavy oil and/or poor residuum are contacted with hydrogenation catalyst in sending into paste state bed reactor, carry out first Hydrogenation reaction, then sends into the first hydrogenation reaction products therefrom in high-pressure separator and is separated, from Obtain at the top of high-pressure separator that hydrogen-containing gas, middle part obtain liquid component and bottom is obtained containing hydrogenation The heavier feeds containing hydrogenation catalyst are carried out solvent deasphalting, are obtained by the heavier feeds of catalyst Deasphalted oil and the de-oiled asphalt containing hydrogenation catalyst, and the liquid component and deasphalted oil are sent into The second hydrogenation reaction is carried out in fixed bed reactors, the condition of first hydrogenation reaction causes inferior heavy The conversion level of oil and/or poor residuum is less than 50%.
In the present invention, term " conversion level " refers to (inferior into the feedstock oil of paste state bed reactor Heavy oil and/or poor residuum) conversion ratio, the method for testing of conversion ratio is according to ASTM D7169-11 The High Temperature Simulation way of distillation that standard is carried out.
In the present invention, when all inferior heavy oils into paste state bed reactor, the amount of feedstock oil refers to Into the amount of the inferior heavy oil of paste state bed reactor;When all poor residuums into paste state bed reactor When, the amount fingering of feedstock oil enters the amount of the poor residuum of paste state bed reactor;When entering paste state bed reactor Existing inferior heavy oil when having poor residuum again, the amount fingering of feedstock oil enters the inferior heavy of paste state bed reactor The total amount of oil and poor residuum.
In the present invention, the original that " heavy oil " refers to asphalitine and gum level is higher, viscosity is larger Oil, its ground surface density are more than 0.943g/cm3And underground viscosity is more than 50 centipoises." residual oil " is referred to The remaining component in destilling tower bottom during crude distillation.Wherein, the crude oil is referred to from underground mining out Natural oil, it is a kind of liquid, the mineral products with hydrocarbon as main component.
In the present invention, inferior heavy oil and poor residuum continue to use the conventional definition in this area, refer to quality Poor heavy oil and residual oil, refer in particular to those tenors and/or carbon residue the higher heavy oil of content and Residual oil.Preferably, in the poor residuum and/or inferior heavy oil, tenor is at least 110 μ g/g, residual Carbon content is at least 10wt%;It is highly preferred that tenor in the poor residuum and/or inferior heavy oil At least 180 μ g/g, carbon residue content are at least 15wt%.
It was found by the inventors of the present invention that in the first hydrogenation reaction, if conversion level is too high, easily Reactor and pipeline coking are caused, so as to affect the stability of plant running, therefore, in the first hydrogenation In reaction, should control in paste state bed reactor is guaranteed on the premise of noncoking, will be second-rate The most of metal of raw material removing and transform portion carbon residue the removing with part sulphur etc., generate reaction Heavy oil or residual oil property especially tenor and carbon residue content disclosure satisfy that fixed bed reactors feed Requirement.The present inventor further study show that, by controlling the first hydrogenation reaction Condition causes inferior heavy oil and/or the conversion level of poor residuum that above-mentioned mesh is capable of achieving less than 50% 's.And the prior art yield of light oil higher in order to pursue paste state bed reactor, inferior heavy oil and/or The conversion level of poor residuum typically up to more than 80%, as a result causes a large amount of cokings, not only light oil Product yield is not improved, and is also resulted in subsequent catalyst and is easily inactivated.The present inventor is in process of the test Middle discovery, when the conversion level of inferior heavy oil and/or poor residuum in the first hydrogenation reaction is less than 50% When, in inferior heavy oil and/or poor residuum, tenor can be typically removed to below 80 μ g/g, carbon residue Content can typically be reduced to 15%, and be able to ensure that toluene insolubles (that is, green coke amount) 1.6% Below;Preferably, in the first hydrogenation reaction, the conversion level of inferior heavy oil and/or poor residuum is 20-50%, more preferably 25-50%, thus further improve light in the case where metal removal rate is ensured Matter oil yield.
In the present invention, method of the tenor (weight %) according to ASTM D5708 in liquid material Determine, carbon residue content (weight %) is determined according to the method for ASTM D4530, sulfur content (weight %) According to ASTM D5291-96 method determine, toluene insolubles content (weight %) according to The method of GB8926TOL is determined.
In a kind of specific embodiment of the present invention, the product obtained by the first hydrogenation reaction enters high pressure It is allowed to stand in separator and natural separation occurs, containing for nature rising is obtained from the top of high-pressure separator Hydrogen, bottom obtain the heavier feeds of the muddy containing hydrogenation catalyst of natural subsidence, and middle part is flowed The liquid component of state, the liquid component of the fluidised form carry out second in being sent directly into fixed bed reactors Hydrogenation reaction.The heavier feeds that bottom obtains can be controlled by controlling the time for standing to obtain with middle part Liquid component ratio.In order to obtain liquid product yield as high as possible, the general time for standing makes Obtain 10 weight % of the amount less than paste state bed reactor inlet amount of bottom heavier feeds.
It was found by the inventors of the present invention that by the weight containing hydrogenation catalyst for obtaining high-pressure separator bottom What matter material was passed through that solvent deasphalting tower is separated into lighter deasphalted oil and heavy contains hydrogenation catalyst De-oiled asphalt, and by deasphalted oil feeding fixed bed reactors carry out the second hydrogenation reaction, just can be big The big time for shortening even completely left out high-pressure separator standing is (general by controlling going out for high-pressure separator Material speed is controlling), and without the need for the filter in traditional handicraft or other be used to remove in liquid component The equipment of catalyst.By increasing solvent deasphalting step, the time that can control to stand causes bottom weight 30 weight % of the amount of matter material less than paste state bed reactor inlet amount, general control is in 15-30 weights Amount %, more preferably 25-30 weight %, it is possible thereby to obtain solvent deasphalting load and yield it Between preferable economic equilibrium.And prior art is in order to obtain higher liquid component yield, it usually needs control The amount of bottoms material processed is less than 20 weight %, and general control is in 10-15 weight %.Thus, using this The method of invention, the process load of high-pressure separator can reduce half.Also, can also contain and add The de-oiled asphalt of the heavy of hydrogen catalyst is at least partly back to paste state bed reactor, on the one hand can drop Low cost, reduction waste discharge, on the other hand, due to wherein containing substantial amounts of useless/old catalyst, more Be conducive to control conversion level relatively low so as in the range of application claims.Wherein, it is back to slurry bed system There is no particular limitation for the amount of the de-oiled asphalt containing hydrogenation catalyst of reactor, it is preferable that accounts for Paste state bed reactor feeds 0.5-20 weight % of total amount, more preferably accounts for 1-15 weight %, further preferably For 1-5 weight %.
In the present invention, there is no particular limitation for the species of the solvent that the solvent deasphalting is used, and uses The conventional solvent deasphalting in this area carries out the detached solvent of mink cell focus with solvent, for example, can be third One or more in alkane, butane, pentane and hexane.Solvent deasphalting is typically in solvent deasphalting tower Carry out.In the solvent deasphalting tower, there is no particular limitation for the consumption of solvent, it is preferable that relative to 100 The heavier feeds of the entrance solvent deasphalting tower of weight portion, the consumption of solvent is 10-25 weight portions, preferably For 10-16 weight portions.Also there is no particular limitation for the operating condition of solvent deasphalting tower, can be according to this The conventional operating condition in field is carried out, it is preferable that pressure is 2.8-3.9MPa, and tower top temperature is 54-82 DEG C, Preferably 70-82 DEG C.
According to a kind of specific embodiment of the invention, as shown in figure 1, reaction mass and catalyst are (preferably With up flow type from bottom to top) contact that to carry out the first hydrogenation anti-in paste state bed reactor 1 with hydrogen Should, reaction resulting material is separated into high-pressure separator 2, is obtained from the top of high-pressure separator 2 Naturally (content is generally less than 1 weight % to the hydrogen-containing gas for rising, usually 0.4-0.7 weight %, to starch State bed reactor feeds gauge), middle part obtains the lighter liquid component for being practically free of hydrogenation catalyst and (contains Amount is generally 70-75 weight %, feeds gauge with paste state bed reactor), bottom is obtained containing hydrogenation catalyst Heavier feeds (as above, content is usually no more than 30 weight %, usually 25-30 weight %, with starch State bed reactor feeds gauge), the heavier feeds containing hydrogenation catalyst that bottom obtains are sent into into solvent Further isolated lighter deasphalted oil and heavy are carried out in deasphalting tower 4 contains hydrogenation catalyst De-oiled asphalt, deasphalted oil is merged or is each sent with the liquid component without hydrogenation catalyst at middle part The second hydrogenation reaction is carried out in entering fixed bed reactors 3, by the de-oiled asphalt part containing hydrogenation catalyst Or recycle in being all returned to paste state bed reactor 1, or directly outer row.
For the phenomenon of coking in further reducing paste state bed reactor and pipeline, the present inventor is also It was found that, if fixed bed reactors outlet resulting material is at least partly back to paste state bed reactor, can It is not produce coking in guaranteeing substantially paste state bed reactor and pipeline, more inferior so as to be more beneficial for processing Heavy oil and/or residual oil and extend operation cycle of fixed bed, its principle may is that:Fixed bed reaction The light material of device outlet gained on the one hand can be effectively prevented in paste state bed reactor poor residuum and/ Or the asphalitine in heavy oil is separated out or the asphalitine of precipitation is dissolved again, on the other hand can also be played The effect of hydrogen supply agent.Can preferably suppress the feelings of coking phenomenon by controlling conversion level in the present invention Under condition, the process of the return material is used merely as further optimizing the invention effect of the present invention, because There is no particular limitation for the amount of this return material;The preferable invention effect of collateral security (coking amount is low, plus Work inferior heavy oil and/or residual oil, extend operation cycle of fixed bed etc.) and the enough yield of guarantee consideration Set out, it is preferable that the fixed bed reactors for being back to paste state bed reactor export the amount of resulting material 1-20 weight % that paste state bed reactor feeds total amount, more preferably 1-15 weight % are accounted for, it is further excellent Elect 5-10 weight % as.
According to a kind of preferred embodiment of the invention, as shown in Fig. 2 which is included in Fig. 1 On the basis of shown specific embodiment, fixed bed reactors 3 are exported into resulting material part and is back to Paste state bed reactor 1, remainder become product or enter subsequent handling.
The processing method of the present invention can also include carrying out the liquid component of gained in the middle part of high-pressure separator Further separate to be re-fed into carrying out after removing contained hydrogenation catalyst described the in fixed bed reactors Two hydrogenation reactions;Wherein, the mode for being separated off contained hydrogenation catalyst in the liquid component The liquid component can be sent into filter and/or switchable guard bed reactor.The present invention's adds Work method can also include heavier feeds or the solvent deasphalting tower bottom for obtaining 2 bottom of high-pressure separator The de-oiled asphalt, and/or the liquid component for obtaining is sent into through the material containing catalyst that filter is obtained Vacuum fractionation is carried out in vacuum fractionation tower, and the light component for obtaining is sent into together with the liquid component The second hydrogenation reaction is carried out in fixed bed reactors;The light component that vacuum fractionation is obtained is referred to when using decompression Fractionating column carries out overhead fraction during vacuum fractionation.The present invention is provided with solvent deasphalting tower, actually Jing is provided with the function of filter, switchable guard bed reactor and vacuum fractionation tower, therefore from simplifying Flow process, cost-effective angle are set out, and the present invention preferably no longer arranges the use in addition to solvent deasphalting tower In filtering catalyst or the equipment of separation component.
In the present invention, there is no particular limitation for the operating condition of the high-pressure separator, can basis The requirement of resulting material is suitably adjusted, such as the operating condition of described high-pressure separator can be wrapped Include:Temperature is 350-420 DEG C, and pressure is 6-16MPa;Preferably, the operation of the high-pressure separator Condition includes:Temperature is 360-400 DEG C, and pressure is 8-12MPa.The equipment choosing of the high-pressure separator With the conventional equipment in this area.
In the present invention, it is preferred to, all materials for being back to paste state bed reactor account for paste state bed reactor 1-20 weight % of charging total amount, more preferably 1-15 weight %;It is described " all to be back to slurry bed system The material of reactor " includes the de-oiled asphalt for being back to paste state bed reactor, the possible fixation Bed reactor outlet resulting material, and the total amount of the material of the needs return of presumable other equipment. In the present invention, paste state bed reactor charging total amount refers to fresh inferior heavy oil and/or residual oil and above-mentioned The total amount of all materials for being back to paste state bed reactor.
In the present invention, there is no particular limitation for the operating condition of the paste state bed reactor, Neng Gouman Requirement of the foot to conversion level.It was found by the inventors of the present invention that when temperature is higher than 430 DEG C, slurry The temperature in obvious coking phenomenon, therefore present invention control paste state bed reactor occurs in state bed reactor Degree is less than 430 DEG C, preferably more than 420 DEG C.Specifically, the operation bar of the paste state bed reactor Part can include:Temperature is 330-420 DEG C, and hydrogen dividing potential drop is 6-25MPa, and hydrogen to oil volume ratio is 100-10000, air speed are 0.1-0.5h-1;Preferably, the operating condition bag of the paste state bed reactor Include:Temperature is 350-420 DEG C, and hydrogen dividing potential drop is 10-20MPa, and hydrogen to oil volume ratio is 200-5000, air speed For 0.1-0.3h-1.Unless otherwise stated, air speed of the present invention refers to liquid hourly space velocity (LHSV).Relate in the present invention And volume refer both to the volume under standard state (273K, 0.1MPa).
According to the present invention, in the first hydrogenation reaction, with the fresh feed oil into paste state bed reactor Weight on the basis of, the addition of the hydrogenation catalyst can be 1-10 weight %.In the present invention, " fresh " feedstock oil is for the aftermentioned material for returning paste state bed reactor, i.e., to enter for the first time The feedstock oil of paste state bed reactor.Theoretically, the addition of catalyst of the invention is more big more favourable In the carrying out of reaction, but, if catalyst is excessive, reaction system solid content can be caused too high, from And the abrasion of acceleration pump, and catalyst consumption it is excessive be also easily caused conversion level control difficulty add Greatly, therefore, consider the control of catalytic performance, service life of equipment and conversion level, the hydrogenation urges The addition of agent is preferably 2-8 weight %.
According to the present invention, in the first hydrogenation reaction, the hydrogenation catalyst can be at various hydrogenation Reason catalyst and its mixture, for example, can be fresh catalyst and/or useless/old hydrotreating catalyst. It was found by the inventors of the present invention that by using various existing useless/old hydrotreating catalysts, not only may be used With reduces cost, and conversion level can also be better controled in the range of application claims, thus Useless hydrotreating catalyst also for prior art have found new outlet.In the present invention, at the hydrogenation that gives up Even if reason catalyst referring to that carried out after being recycled for a long time that again regeneration is processed can not reach at hydrogenation The discarded hydrotreating catalyst of reason Active pharmaceutical.Old hydrogenation catalyst is referred to used but is passed through The hydrotreating catalyst for using is may continue to after regeneration.As useless/old hydrotreating catalyst is relative to new Fresh dose the features such as there is carbon deposit and/or inactive metal such as content of vanadium is high, thus the present invention with carbon content with/ Or content of vanadium is representing whether catalyst is useless/old catalyst.Usually, fresh dose of carbon content and vanadium contain Amount essentially 0, and the carbon content of useless hydrotreating catalyst can be up to 20 weight %, content of vanadium is more It is up to 30 weight %.The de-oiled asphalt containing hydrogenation catalyst is at least partly returned by the present invention The first hydrogenation reaction is participated in into paste state bed reactor, equivalent to adding in warp-wise paste state bed reactor Useless/old hydrotreating catalyst, in this case, adds the hydrorefining catalyst in paste state bed reactor Agent can also can be useless/old hydrotreating catalyst, preferably fresh catalyst for fresh catalyst.
When using useless/old catalyst, on the basis of the total amount of catalyst, the carbon of the hydrogenation catalyst Content is preferably 1-20 weight %, more preferably 5-15 weight %, the content of vanadium of the hydrogenation catalyst With V2O5Meter is preferably 1-30 weight %.The content of wherein carbon is pressed the method for GB/T17144-1997 and is surveyed Fixed, tenor such as content of vanadium is determined by inductively coupled plasma emission spectrography.
When using useless/old catalyst, present inventor have further discovered that, the use of granularity is 100-400 mesh Useless/old hydrotreating catalyst, can further improve the yield of light oil.Can be by using it Before be ground so that uniform particle sizes meeting above-mentioned preferred Particle size requirements.The method and apparatus of grinding The method and apparatus that this area can be adopted conventional, the useless hydrotreating catalyst after grinding can be by sieves Point-score selects particle diameter to be not less than 100 mesh, for example, 100-400 mesh, and preferably 100-200 purposes are useless adds Hydrogen processes catalyst.
According to the present invention, in the first hydrogenation reaction, the hydrogenation catalyst includes carrier and is supported on Active metal component on the carrier, the active metal component are selected from vib metals and/or the One kind or many in one or more in VIII base metal, preferably molybdenum, tungsten, nickel and cobalt Kind.The content of active metal component is usually the 7-45% of total catalyst weight and is preferably 7-35%, VIB 5-20% of the content of race's metallic element for total catalyst weight.The carrier can be aoxidized for porous, inorganic One or more in thing, such as aluminum oxide, silica and amorphous silica-alumina, more preferably aluminum oxide. Can for example be Research Institute of Petro-Chemical Engineering suitable for the hydrogenation catalyst of paste state bed reactor of the present invention RCS and/or RMS series hydrogenation catalyst.
In the present invention is a kind of preferred embodiment, for the hydrogenation catalyst of paste state bed reactor, with On the basis of the weight of the hydrogenation catalyst, wherein the content of each composition is:γ-Al2O3For 55-90 weights Amount %, Co2O3For 0-5 weight %, MoO3For 5-20 weight %, NiO is 0-3 weight %, V2O5 For 0-30 weight %, and C is 5-15 weight %;Additionally, it is possible to also contain a small amount of SiO2With/ Or P2O5And other inevitable impurity.
According to the present invention, in the first hydrogenation reaction, the hydrogenation catalyst can be with this area routine State addition, preferably powder, and particle diameter is selected not less than 100 mesh by sieve method, for example, 100-400 mesh, the preferably hydrogenation catalyst of 100-200 mesh.
In the present invention, second hydrogenation reaction is carried out in fixed bed reactors, by above Process, especially tenor and carbon residue content disclosure satisfy that fixed bed reactors to the property of resulting material The requirement of charging, reduces the difficulty of fixed bed reactors hydrotreating, in fixed bed reactors, The removal efficiency of the impurity of material can reach more than 98%.The operating condition of the fixed bed reactors can To include:Pressure is 7-22MPa, and reaction temperature is 350-450 DEG C, and air speed is 0.1-0.5h-1, hydrogen oil Volume ratio is 350-2000;Preferably, the operating condition of the fixed bed reactors includes:Pressure is 8-20MPa, reaction temperature are 350-420 DEG C, and air speed is 0.1-0.3h-1, hydrogen to oil volume ratio is 800-1200。
According to the present invention, in the second hydrogenation reaction, the hydrogenation catalyst loaded in fixed bed reactors Agent can it is identical from the hydrogenation catalyst used by paste state bed reactor can also be different.For example, fixed bed The hydrogenation catalyst loaded in reactor includes carrier and load active metal group on this carrier Point, the one kind of the active metal component in vib metals and/or group VIII base metal Or various, one or more preferably in molybdenum, tungsten, nickel and cobalt, it is further preferred that fixed bed The combination of the active metal component of the hydrogenation catalyst loaded in reactor be nickel-tungsten, nickel-tungsten- Cobalt, nickel-molybdenum or cobalt-molybdenum.The content of active metal component can be the 9-27% of total catalyst weight, 6-20% of the content of group vib metallic element for total catalyst weight.The carrier can be porous, inorganic One or more in oxide, such as aluminum oxide, silica and amorphous silica-alumina, more preferably aoxidize Aluminium.Can for example be the catalysis of sinopec Chang Ling suitable for the hydrogenation catalyst of fixed bed reactors of the present invention The residual oil hydrocatalyst of the RCS and/or RMS series of agent company.
According to the present invention, the property of the light oil obtained by after the second hydrogenation reaction can reach S contents and be Below 0.6 weight %, Ni+V contents are below 35 weight %, and carbon residue content is below 10 weight %, The content of toluene insolubles is below 2 weight %;Preferably, after the second hydrogenation reaction gained light oil Property can reach S contents for below 0.4 weight %, Ni+V contents are below 20 weight %, residual Carbon content is below 6 weight %, and the content of toluene insolubles is below 1.6 weight %.Also, generally In the case of, after the second hydrogenation reaction of the invention, the product yield of the clean or white of gained can reach 80% More than, preferably reach more than 85%.
In the present invention, the computational methods of product yield are that liquid obtained by unit time fixed bed reactors is produced Quality/unit interval enters the raw material oil quality of paste state bed reactor.
Below, more detailed description is done to the present invention by embodiment.
The assay method of each parameter is in the following Examples and Comparative Examples:
Density (20 DEG C)/(gcm-3) determine according to the method for GB/T 2540;
Viscosity (100 DEG C)/(mm2·s-1) determine according to the method for ASTM D445;
Carbon residue content (weight %) is determined according to the method for ASTM D4530;
Asphalt content (weight %) is determined according to the method for SH/T 0509-2010;
S contents (weight %) are determined according to the method for ASTM D5291-96;
N content (weight %) is determined according to the method for ASTM D5291-96;
Tenor (μ g/g) is determined according to the method for ASTM D5708;
The content (weight %) of toluene insolubles is determined according to the method for GB8926TOL, toluene insoluble The content of thing can represent green coke amount, and the content of toluene insolubles is higher, and green coke amount is higher, and slurry bed system is anti- Answer device and the easier coking of pipeline.
In the following Examples and Comparative Examples, capacity of returns refers to the unit interval and returns to paste state bed reactor Material amount account for unit interval paste state bed reactor feed total amount percentage by weight;
Product yield=(liquid product mass obtained by unit interval fixed bed reactors-unit interval fixed bed Reactor outlet resulting material is back to the liquid product mass of paste state bed reactor)/unit interval entrance slurry The raw material oil quality of state bed reactor;Slurry bed system is back to when fixed bed reactors not being exported resulting material During reactor, described " unit interval fixed bed reactors outlet resulting material is back to paste state bed reactor Liquid product mass " for 0.Wherein, raw material oil quality refers to the quality of fresh feed oil, works as presence When the above return is operated, the back amount from materials such as high-pressure separator bottoms is not included.
The property of feedstock oil A and B used by following examples and comparative example is as shown in table 1, used The property of catalyst C, D, E, F and G is as shown in table 2.
Table 1
Table 2
Note:In upper table, "-" is represented and be can't detect
Embodiment 1
With A as raw material (property is shown in Table 1), in paste state bed reactor, with C as catalyst, (property is shown in Table 2), material flow figure is as shown in Figure 1.
It is 100-150 mesh to grind and control particle diameter by sieve method catalyst, with fresh feed weight of oil 3.0 weight % add in paste state bed reactor 1 with raw material and hydrogen from bottom to top.Control slurry Bed reactor 1 operating condition be:420 DEG C of temperature, pressure 10MPa, hydrogen to oil volume ratio 1000 are empty Fast 0.2h-1.The conversion level of 1 outlet material of paste state bed reactor is as shown in table 3.Material is from slurry bed system High-pressure separator 2 is entered in reactor 1, the operating condition of high-pressure separator 2 includes 380 DEG C of temperature, Pressure 10MPa, and control the discharging speed of high-pressure separator so that 2 bottom of high-pressure separator obtains Heavier feeds account for 25 weight % of paste state bed reactor inlet amount, obtain from the middle part of high-pressure separator 2 The amount of liquid component accounts for 74 weight % of paste state bed reactor inlet amount.
By isolated deasphalted oil in above-mentioned heavier feeds feeding solvent deasphalting tower 4 and containing hydrogenation catalyst The de-oiled asphalt of agent, the operating condition of solvent deasphalting include solvent for propane, propane and heavier feeds Weight ratio is 1:8, tower top temperature is 80 DEG C, and pressure is 3.0MPa, and deasphalted oil is separated with high pressure The liquid component obtained in the middle part of device 2 is sent in fixed bed reactors 3 together, will be de- containing hydrogenation catalyst An oil asphalt part is back to paste state bed reactor 1, arranges outside remainder, and capacity of returns is 3.0 weights Amount %.
The operating condition of fixed bed reactors 3 includes:Pressure is 15MPa, and reaction temperature is 400 DEG C, Air speed is 0.2h-1, hydrogen to oil volume ratio is 1000;The catalyst loaded in fixed bed reactors 3 is Chang Ling The hydrogenation catalyst of the RCS trades mark of catalyst Co. production.Product yield is as shown in table 3.
The property of the liquid material that paste state bed reactor 1 is exported and fixed bed reactors 3 are exported is shown in Table 3.
Embodiment 2
With B as raw material (property is shown in Table 1), in paste state bed reactor, with D as catalyst, (property is shown in Table 2), material flow figure is as shown in Figure 1.
It is 120-180 mesh to grind and control particle diameter by sieve method catalyst, with fresh feed weight of oil 5.0 weight % add in paste state bed reactor 1 with raw material and hydrogen from bottom to top.Control slurry Bed reactor 1 operating condition be:380 DEG C of temperature, pressure 12MPa, hydrogen to oil volume ratio 1500 are empty Fast 0.1h-1.The conversion level of 1 outlet material of paste state bed reactor is as shown in table 3.Material is from slurry bed system High-pressure separator 2 is entered in reactor 1, the operating condition of high-pressure separator 2 includes 390 DEG C of temperature, Pressure 9MPa, and control the discharging speed of high-pressure separator so that 2 bottom of high-pressure separator obtains Heavier feeds account for 30 weight % of paste state bed reactor inlet amount, obtain from the middle part of high-pressure separator 2 The amount of liquid component accounts for 69.5 weight % of paste state bed reactor inlet amount.
By above-mentioned heavier feeds are into isolated deasphalted oil in solvent deasphalting tower 4 and contain hydrogenation catalyst The de-oiled asphalt of agent, the operating condition of solvent deasphalting include solvent for butane, butane and heavier feeds Weight ratio is 1:10, tower top temperature is 75 DEG C, and pressure is 3.5MPa, by deasphalted oil and high pressure point The liquid component obtained in the middle part of device 2 is sent in fixed bed reactors 3 together, will contain hydrogenation catalyst A de-oiled asphalt part is back to paste state bed reactor 1, arranges outside remainder, and capacity of returns is 4.0 weights Amount %.
The operating condition of fixed bed reactors 3 includes:Pressure is 12MPa, and reaction temperature is 380 DEG C, Air speed is 0.2h-1, hydrogen to oil volume ratio is 800;The catalyst loaded in fixed bed reactors 3 is urged for Chang Ling The hydrogenation catalyst of the RDM trades mark of agent company production.Product yield is as shown in table 3.
The property of the liquid material that paste state bed reactor 1 is exported and fixed bed reactors 3 are exported is shown in Table 3.
Comparative example 1
Method according to embodiment 2 is carried out, except that, the control operation bar in paste state bed reactor Part be 460 DEG C of temperature, pressure 15MPa, hydrogen to oil volume ratio 2000, air speed 0.1h-1
The property of the liquid material that paste state bed reactor 1 is exported and fixed bed reactors 3 are exported, conversion are deep Degree and product yield are shown in Table 3.As can be seen from Table 3, the toluene insoluble of the outlet of paste state bed reactor 1 The content of thing is apparently higher than embodiment 1 and embodiment 2.
Comparative example 2
Method according to embodiment 2 is carried out, except that, make the material from paste state bed reactor 1 Sufficient standing separation is carried out in high-pressure separator 2 so that the heavy thing that 2 bottom of high-pressure separator obtains Material accounts for 15 weight % of paste state bed reactor inlet amount, the liquid group obtained from the middle part of high-pressure separator 2 The amount divided accounts for 85 weight % of paste state bed reactor inlet amount, and 2 bottom of high-pressure separator is obtained Heavier feeds do not enter in solvent deasphalting tower 4 and separate, but directly outer arrange;In high-pressure separator 2 The liquid component that portion obtains first passes through filter and filters out the hydrogenation catalyst wherein carried secretly, is then fed into solid In fixed bed reactor 3.
The property of the liquid material that paste state bed reactor 1 is exported and fixed bed reactors 3 are exported, conversion are deep Degree and product yield are shown in Table 3.As can be seen from Table 3, the toluene insoluble of the outlet of paste state bed reactor 1 The content of thing is apparently higher than embodiment 1 and embodiment 2.
Embodiment 3
With A as raw material (property is shown in Table 1), in paste state bed reactor, with C as catalyst, (property is shown in Table 2), material flow figure is as shown in Figure 2.
It is 200-240 mesh to grind and control particle diameter by sieve method catalyst, with fresh feed weight of oil 6.0 weight % add in paste state bed reactor 1 with raw material and hydrogen from bottom to top.Control slurry Bed reactor 1 operating condition be:400 DEG C of temperature, pressure 10MPa, hydrogen to oil volume ratio 1000 are empty Fast 0.2h-1.The conversion level of 1 outlet material of paste state bed reactor is as shown in table 3.Material is from slurry bed system High-pressure separator 2 is entered in reactor 1, the operating condition of high-pressure separator 2 includes 380 DEG C of temperature, Pressure 10MPa, and control the discharging speed of high-pressure separator so that 2 bottom of high-pressure separator obtains Heavier feeds account for 28 weight % of paste state bed reactor inlet amount, obtain from the middle part of high-pressure separator 2 The amount of liquid component accounts for 71 weight % of paste state bed reactor inlet amount.
By above-mentioned heavier feeds are into isolated deasphalted oil in solvent deasphalting tower 4 and contain hydrogenation catalyst The de-oiled asphalt of agent, the operating condition of solvent deasphalting include solvent for pentane, pentane and heavier feeds Weight ratio is 1:7, tower top temperature is 82 DEG C, and pressure is 2.8MPa, and deasphalted oil is separated with high pressure The liquid component obtained in the middle part of device 2 is sent in fixed bed reactors 3 together, will be de- containing hydrogenation catalyst An oil asphalt part is back to paste state bed reactor 1, arranges outside remainder, and capacity of returns is 5.0 weights Amount %.
The operating condition of fixed bed reactors 3 includes:Pressure is 15MPa, and reaction temperature is 400 DEG C, Air speed is 0.2h-1, hydrogen to oil volume ratio is 1200;The catalyst loaded in fixed bed reactors 3 is Chang Ling RDM the and RCS trades mark hydrogenation catalyst of catalyst Co. production is with 1:The hydrogenation catalyst of 1 mixing. The outlet of a fixed bed reactors 3 resulting material part is back to paste state bed reactor 1, and capacity of returns is 5.0 Weight %, used as product, product yield is as shown in table 3 for remainder.
The property of the liquid material that paste state bed reactor 1 is exported and fixed bed reactors 3 are exported is shown in Table 4.
Embodiment 4
With B as raw material (property is shown in Table 1), in paste state bed reactor, with D as catalyst, (property is shown in Table 2), material flow figure is as shown in Figure 2.
It is 180-200 mesh to grind and control particle diameter by sieve method catalyst, with fresh feed weight of oil 8.0 weight % add in paste state bed reactor 1 with raw material and hydrogen from bottom to top.Control slurry Bed reactor 1 operating condition be:370 DEG C of temperature, pressure 16MPa, hydrogen to oil volume ratio 1200 are empty Fast 0.15h-1.The conversion level of 1 outlet material of paste state bed reactor is as shown in table 3.Material is from slurry bed system High-pressure separator 2 is entered in reactor 1, the operating condition of high-pressure separator 2 includes 380 DEG C of temperature, Pressure 10MPa, and control the discharging speed of high-pressure separator so that 2 bottom of high-pressure separator obtains Heavier feeds account for 29 weight % of paste state bed reactor inlet amount, obtain from the middle part of high-pressure separator 2 The amount of liquid component accounts for 70 weight % of paste state bed reactor inlet amount.
By above-mentioned heavier feeds are into isolated deasphalted oil in solvent deasphalting tower 4 and contain hydrogenation catalyst The de-oiled asphalt of agent, the operating condition of solvent deasphalting include solvent for hexane, hexane and heavier feeds Weight ratio is 1:6, tower top temperature is 70 DEG C, and pressure is 3.9MPa, and deasphalted oil is separated with high pressure The liquid component obtained in the middle part of device 2 is sent in fixed bed reactors 3 together, will be de- containing hydrogenation catalyst An oil asphalt part is back to paste state bed reactor 1, arranges outside remainder, and capacity of returns is 3.0 weights Amount %.
The operating condition of fixed bed reactors 3 includes:Pressure is 16MPa, and reaction temperature is 390 DEG C, Air speed is 0.15h-1, hydrogen to oil volume ratio is 900;The catalyst loaded in fixed bed reactors 3 is Chang Ling The hydrogenation catalyst of the RDM trades mark of catalyst Co. production.Fixed bed reactors 3 export resulting material A part is back to paste state bed reactor 1, and capacity of returns is 7 weight %, and remainder is used as product, product Product yield is as shown in table 3.
The property of the liquid material that paste state bed reactor 1 is exported and fixed bed reactors 3 are exported is shown in Table 4.
Comparative example 3
Method according to embodiment 4 is carried out, except that, the control operation in paste state bed reactor 1 Condition be 450 DEG C of temperature, pressure 15MPa, hydrogen to oil volume ratio 2000, air speed 0.1h-1
The property of the liquid material that paste state bed reactor 1 is exported and fixed bed reactors 3 are exported, conversion are deep Degree and product yield are shown in Table 4.As can be seen from Table 4, the toluene insoluble of the outlet of paste state bed reactor 1 The content of thing is apparently higher than embodiment 3 and embodiment 4.
Table 3
Table 4
Inferior heavy oil and/or poor residuum using the present invention can be seen that by embodiment and comparative example Processing method, can effectively alleviate the problem of paste state bed reactor coking, obtain quality preferably light Matter oil product.In addition, adding through verification experimental verification, inferior heavy oil of the invention and/or poor residuum Work method, the operation cycle of fixed bed reactors can reach 1 year more than half, and according to prior art The processing method of inferior heavy oil and/or poor residuum, the operation cycle of fixed bed reactors are generally left in 1 year It is right.
The preferred embodiment of the present invention described in detail above, but, the present invention is not limited to above-mentioned Detail in embodiment, in the range of the technology design of the present invention, can be to the skill of the present invention Art scheme carries out various simple variants, and these simple variants belong to protection scope of the present invention.

Claims (10)

1. the processing method of a kind of inferior heavy oil and/or poor residuum, the method include inferior heavy oil and / or poor residuum send into paste state bed reactor in contact with hydrogenation catalyst, carry out the first hydrogenation reaction, so Afterwards the first hydrogenation reaction products therefrom is sent in high-pressure separator and is separated, from the top of high-pressure separator Portion obtains that hydrogen-containing gas, middle part obtain liquid component and bottom obtains the heavy thing containing hydrogenation catalyst The heavier feeds containing hydrogenation catalyst are carried out solvent deasphalting by material, obtain deasphalted oil and contain adding The de-oiled asphalt of hydrogen catalyst, and the liquid component and deasphalted oil are sent in fixed bed reactors The second hydrogenation reaction of row, the condition of first hydrogenation reaction cause turning for inferior heavy oil and/or poor residuum Change depth and be less than 50%.
2. processing method according to claim 1, wherein, the condition of first hydrogenation reaction So that the conversion level of inferior heavy oil and/or poor residuum is 20-50%.
3. processing method according to claim 1 and 2, wherein, the processing method also includes The de-oiled asphalt is at least partly back to into paste state bed reactor.
4. processing method according to claim 3, wherein, it is back to the institute of paste state bed reactor The amount for stating de-oiled asphalt accounts for 0.5-20 weight % that paste state bed reactor feeds total amount, preferably 1-15 weights Amount %, more preferably 1-5 weight %.
5. the processing method according to any one in claim 1-4, wherein, the processing side Method also includes for fixed bed reactors outlet resulting material being at least partly back to paste state bed reactor;It is preferred that Ground, being back to the amount of the fixed bed reactors outlet resulting material of paste state bed reactor, to account for slurry bed system anti- Device is answered to feed 1-20 weight % of total amount, preferably 1-15 weight %.
6. processing method according to claim 1 and 2, wherein, the paste state bed reactor Operating condition includes temperature for 330-420 DEG C, and hydrogen dividing potential drop is 6-25MPa, and hydrogen to oil volume ratio is 100-10000, liquid hourly space velocity (LHSV) are 0.1-0.5h-1;The addition of hydrogenation catalyst is 1-10wt%.
7. the processing method according to any one in claim 1-6, wherein, the slurry bed system The operating condition of reactor includes temperature for 350-420 DEG C, and hydrogen dividing potential drop is 10-20MPa, hydrogen oil volume Than for 200-5000, liquid hourly space velocity (LHSV) is 0.1-0.3h-1;The addition of hydrogenation catalyst is 2-8wt%.
8. the processing method according to any one in claim 1-7, wherein, the high pressure point Include temperature for 350-420 DEG C from the operating condition of device, pressure is 6-16MPa.
9. the processing method according to any one in claim 1-8, wherein, the fixed bed The operating condition of reactor includes that pressure is 7-22MPa, and reaction temperature is 350-450 DEG C, liquid hourly space velocity (LHSV) For 0.1-0.5h-1, hydrogen to oil volume ratio is 350-2000.
10. the processing method according to any one in claim 1-9, wherein, the slag inferior In oil and/or inferior heavy oil, tenor is at least 110 μ g/g, and carbon residue content is at least 10wt%.
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