CN106543504A - With oil resistivity rubber and its preparation method and application under a kind of railway switch - Google Patents
With oil resistivity rubber and its preparation method and application under a kind of railway switch Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/17—Amines; Quaternary ammonium compounds
- C08K5/18—Amines; Quaternary ammonium compounds with aromatically bound amino groups
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
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- C08K5/3437—Six-membered rings condensed with carbocyclic rings
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- C08K5/00—Use of organic ingredients
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- C08K5/45—Heterocyclic compounds having sulfur in the ring
- C08K5/46—Heterocyclic compounds having sulfur in the ring with oxygen or nitrogen in the ring
- C08K5/47—Thiazoles
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/68—Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair
- E01B9/681—Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair characterised by the material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
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Abstract
The invention discloses oil resistivity rubber is used under a kind of railway switch, it is prepared from by following component in parts by weight with oil resistivity rubber under the railway switch:Fructus Anisi Stellati:100 parts of nitrile rubber N41;Middle material:45~65 parts of reinforcing agent;15~25 parts of anti-wear agent;Small powder:4~8 parts of vulcanizing agent;3~5 parts of accelerator;1~4 part of age resistor;2~4 parts of coupling agent;1 part of stearic acid.Present invention also offers the preparation method and application of oil resistivity rubber are used under above-mentioned railway switch.It is high with oil resistivity rubber oil-resistant excellent performance, cost performance under the novel railway switch of the present invention, the technical standard of 1995 high ferro standard TB/T3395. (1 5) 2015 of railroad industry standard TB/T2626 is fully met under novel railway switch prepared therefrom with oil resistivity rubber mat plate, its cosmetic variation is little, physical performance index is stable, particularly oil resistivity index is more than 4 times under former railway switch with rubber mat plate, oil absorbency extends the service life with rubber mat plate under railway switch below 1.53%~2.96%.
Description
Technical field
The invention belongs to polymer processing field, and in particular to a kind of oil resistivity road being used as under railway switch with rubber
Trouble rubber and preparation method thereof and application.
Background technology
China is carrying out large-scale Line for Passenger Transportation and high speed railway construction, will build up Line for Passenger Transportation 10,000 to the year two thousand twenty
Many kilometers, the Line for Passenger Transportation skeleton of " four vertical four is horizontal " is formed, the high-speed iron in Circum-Bohai Sea Hai Quan, the Yangtze River Delta and Pearl River Delta area is built up
More than 2000 kilometers of road.With the continuous improvement that people are required to train running speed, cause in how solving vehicle travel process
Vibrations and impact become a very crucial problem.
In order to reduce vibrations, reduce noise, novel fastener system devises resilient sleeper-bearing under iron chair, is high-speed railway
Key elastic element in fastener system, the rigidity, fatigue behaviour and combination property to whole fastener system play decisive work
With.
With rubber mat plate due to being corroded by lubricating and antirust oils and fatss for a long time under railway switch, cause its premature deformations, old
Melt split, conquassation, cause track insulation pooling feature lose, under the railway switch of part with rubber mat plate upper track using three months be
Must change.It is excessively poor with rubber mat plate oil resistivity under active service railway switch, if be continuing with, change the frequency and increase, particularly
Northwest is high and cold, high altitude localitiess change increasingly difficult, frequently changes not only constructional difficulties, also increases maintenance cost, work and bears
Load and security risk, more affect railway normal transport and safety coefficient.
At present with polychlorostyrene ester elastomer and rubber (natural rubber, butadiene-styrene rubber, ethylene propylene diene rubber) as material of main part system
The elastic insert oil absorbency used for high-speed railway made is within the scope of 8.01%~9.99%, though meet ferrum mark TB/T2626-
1995 and high ferro standard TB/T3395. (1-5) 2015 regulation oil resistivity be not more than 20% regulation, but as long as oil absorbency drop
Low one percentage point just influences whether the density degree of strand distribution, can make rubber that a range of expansion area occurs, from
And affect the physical properties index under railway switch with rubber mat plate.
Disclose using thermoplasticity polychlorostyrene ester foaming in Chinese invention patent application of the publication No. for CN102153854A
Obtained backing plate, improves hydrolytic resistance, lower temperature resistance and the resistance to ag(e)ing of backing plate, but to oil resistivity, oil absorbency, corrosion resistance
Can consider with rigidity.
The pad made with polychlorostyrene ester foaming is disclosed in Chinese invention patent application of the publication No. for CN101058629A
Plate has a low feature of low compression property, high mechanical strength and water absorption rate, but the test of fatigue behaviour 50mm × 50mm ×
Apply the vibrations of 10,000,000 (9 ± 6) KN on the test film of 10mm, do not meet " the provisional technical conditions of passenger special railway line fastener system "
The testing standard of middle fatigue behaviour, does not also consider to oil resistivity, oil absorbency, decay resistance.
Disclose in the Chinese invention patent application of publication No. CN101831118A and backing plate made using chlorinated polyethylene,
Weatherability and ageing-resistant performance are improve, but which is considered to oil resistivity, oil absorbency, decay resistance and rigidity.
Need one kind at present badly and not only conform with railroad industry standard TB/T2626-1995 high ferro standard TB/T3395. (1-5)
2015 and GB0402 standard requires, also increases substantially with oil resistivity, uses rubber under the significantly reduced railway switch of oil absorbency
Rubber cushion plate.
The content of the invention
The present invention is increased substantially to oil resistivity for prior art, uses track switch under the significantly reduced railway switch of oil absorbency
The demand of rubber mat plate is provided, and railway prepared therefrom
Oil resistivity rubber mat plate is used under track switch.
The purpose of the present invention is achieved through the following technical solutions:
Oil resistivity rubber is used under a kind of railway switch, under the railway switch with oil resistivity rubber by parts by weight with
Lower component is prepared from:
Fructus Anisi Stellati:
100 parts of nitrile rubber N41;
Middle material:
45~65 parts of reinforcing agent;
15~25 parts of anti-wear agent;
Small powder:
Wherein, the reinforcing agent is selected from activated earth, MT white carbon blacks, 774 carbon blacks, white carbon, flyash type rubber reinforcing filler
(XRF) one or more in;
The vulcanizing agent is selected from sulfur, epoxy resin, phenol formaldehyde resin, tetramethylthiuram disulfide, metal oxidation
One or more in thing;
The accelerator is selected from Urotropinum, diphenylguanidine, altax (MBTS;2,2 '-dithio-bis-benzothiazole), promote
Enter agent TMTD, captax (MBT), accelerator ZDMC, accelerator ZBX, accelerant N A-22, accelerant CZ
One or more in (N- cyclohexyls -2-[4-morpholinodithio sulfenamide);
The age resistor is selected from antioxidant A W (6- ethyoxyl -2,2,4- trimethyl -1,2- dihyaroquinolines), antioxidant A
(N- phenyl-α-aniline), antioxidant D (N- Phenyl beta naphthylamine), age resistor CPPD (N- phenyl-N`- cyclohexyl p-phenylenediamine),
Antioxidant H (N-N`- diphenyl-p-phenylenediamines), 4.4 a pair ofs (2.2- dimethyl benzyls) diphenylamines, anti-aging agent RD (2,2,4- tri-
Methyl isophthalic acid, 2- dihyaroquinolines) in one or more;
The coupling agent is silane coupler Si-69, and entitled double-[γ-(triethoxysilicane) propyl group] four of its chemistry vulcanizes
Thing.
In the embodiment of the invention, with oil resistivity rubber by parts by weight under the railway switch
Following component is prepared from:
Fructus Anisi Stellati:
100 parts of nitrile rubber N41;
Middle material:
54 parts of reinforcing agent;
20 parts of anti-wear agent;
Small powder:
In an embodiment of the invention, the reinforcing agent is made up of following components in parts by weight:
MT white carbon blacks:30 parts
774 carbon blacks:10 parts
White carbon:14 parts.
In an embodiment of the invention, the vulcanizing agent is made up of following components in parts by weight:
Cosan:1 part
Zinc Oxide:5 parts.
In an embodiment of the invention, the vulcanization accelerator is by following components structure in parts by weight
Into:
Accelerant CZ:1.5 part
Altax:1.5 part
Captax:1 part.
In an embodiment of the invention, the age resistor is made up of following components in parts by weight:
Anti-aging agent RD:1.5 part
Antioxidant D:1 part.
In an embodiment of the invention, the anti-wear agent is selected from high abrasion carbon black N300, N550 and N774
In one or more.
Present invention also offers using the preparation method of oil resistivity rubber, methods described to include under above-mentioned railway switch:
1) rubber for preparing is put into and plasticated in masticator, plasticating temperature is controlled at 60-80 DEG C, and time control exists
1-5 minutes;
2) in the rubber plasticated reinforcing agent is added to carry out masterbatching, at 60-80 DEG C, time control exists masterbatching temperature control
5-7 minutes;
3) rubber after masterbatching is rendered in mill, carries out after left and right blending, clot uniformly mix, roll spacing being adjusted to
4-6mm, time control slice, park 4-6h in 3-5 minutes;
4) film being up in the regulation storage period is put in masticator, and by remaining middle material and except Cosan it
Outer small powder carries out refine in being all added to masticator, refining temperature is controlled at 60-80 DEG C, and time control is in 5-7 minutes;
5) film after refine is rendered in mill, after bag roller, addition Cosan, roll spacing is adjusted to 1-2mm is carried out
Put through, clot, it is uniform after, roll spacing is adjusted to into 4-6mm slices;
6) by Jing steps 5) in 3-5 minutes, temperature control is adding Cosan at 60-80 DEG C to whole mill time control
When, the time is fast, to avoid sizing material from burning.
In an embodiment of the invention, the step 1)~5) first have to ensure glue in whole mixing process
Piece is cleaned, and forbids film to land, while ensureing that film external form specification after slice, thickness are uniform;Secondly carrying out plasticating, masterbatching,
During refine, roller temperature to be monitored once every 2 hours.
Invention further provides oil resistivity rubber mat plate is used under a kind of railway switch, under the railway switch, oil resistant is used
Property rubber mat plate be by under above-mentioned railway switch with oil resistivity rubber system it is standby.
Compared with prior art, the present invention at least has advantages below:
1. high with oil resistivity rubber oil-resistant excellent performance, cost performance under the novel railway switch of the present invention, it is prepared therefrom
Ferrum mark technical standard is fully met with oil resistivity rubber mat plate under novel railway switch.It is on probation through upper track, its cosmetic variation is little,
Physical performance index is stable, and particularly oil resistivity index is more than 4 times of former track switch rubber mat plate, oil absorbency 1.53%~
Less than 2.96%, service phase interior energy is maintained in ferrum mark prescribed limit, and price is substantially identical with former track switch rubber mat plate.This
Extend the service life under railway switch with rubber mat plate, and meeting with oil resistivity rubber mat plate under the novel railway switch of invention
Maintenance cost, cost of labor, security risk and the interference to normal transport of circuit are greatly reduced, its value is in busy trunk lines
On it is more notable.
2. substantial amounts of mechanization production is saved with oil resistivity rubber under the railway switch of the present invention, greatly improve life
Efficiency is produced, while ensure that the quality homogeneity of its finished product, the resources of production are saved in reduced mass monitoring.
3. large consumable goodss, the novel railway of the present invention are fallen within oil resistivity rubber mat plate under environmental benefit railway switch
Substantial amounts of raw material is not only saved with the use of oil resistivity rubber mat plate under track switch, resource consumption is reduced, while also greatly subtracting
Lacked the pollution for the higher rubber parts of the frequency being scrapped to environment, realized the effect of the low-carbon environment-friendly that country advocates.
Description of the drawings
Fig. 1 is the aging front tensile strength inspection figure of oil resistivity track switch rubber mat plate according to the present invention;
Fig. 2 be according to the present invention oil resistivity track switch rubber mat plate it is aging after tensile strength inspection figure;
Track switch rubber mat plate aging front tensile strength inspection figures of the Fig. 3 for the butadiene-styrene rubber of prior art;
Fig. 4 for prior art butadiene-styrene rubber track switch rubber mat plate it is aging after tensile strength inspection figure.
Specific embodiment
With reference to embodiment and accompanying drawing, the invention will be further described, and following examples are descriptive, are not
It is determinate, it is impossible to which that protection scope of the present invention is limited with this.
Embodiment 1The preparation process of oil resistivity rubber mat plate is used under railway switch
1. every material component is weighed according to following components:
(1) Fructus Anisi Stellati
Nitrile rubber N41:40000g±100g
(2) material in
(3) small powder
2. prepare as steps described below and under railway switch, use oil resistivity rubber mat plate:
1) rubber for preparing is put into and plasticated in masticator, plasticating temperature is controlled at 60-80 DEG C, and time control exists
1-5 minutes;
2) in the rubber plasticated add white carbon black, semi-reinforcing agent to carry out masterbatching, masterbatching temperature control at 60-80 DEG C, when
Between control in 5-7 minutes;
3) rubber after masterbatching is rendered in mill, carries out after left and right blending, clot uniformly mix, roll spacing being adjusted to
4-6mm, time control slice, park 4-6h in 3-5 minutes;
4) film being up in the regulation storage period is put in masticator, and the middle material and small powder in addition to Cosan is complete
Portion carries out refine in being added to masticator, refining temperature is controlled at 60-80 DEG C, and time control is in 5-7 minutes;
5) film after refine is rendered in mill, after bag roller, addition Cosan, roll spacing is adjusted to 1-2mm is carried out
Put through, clot, it is uniform after, roll spacing is adjusted to into 4-6mm slices;
6) by Jing steps 5) in 3-5 minutes, temperature control is adding Cosan at 60-80 DEG C to whole mill time control
When, the time is fast, to avoid sizing material from burning;
It should be noted that the step 1)~5) first have to ensure cleaning photographic film in whole mixing process, forbid film to land,
After guarantee slice, film external form specification, thickness are uniform simultaneously;Secondly carrying out plasticating, masterbatching, refine when, to supervise every 2 hours
Control roller temperature is once.
Embodiment 2Oil resistivity rubber mat plate service check is used under the railway switch of the present invention
(1) check equipment:
Shore a hardness meter
WDL multifunction electronic tensile testing machines
The super megger of ZC36 types
401-A ageing ovens
JDL-4018 low-temperature brittleness test instrument
MH-74 abrasiometers
Digital display calliper
(2) oil absorbency inspection
1. the oil absorbency method of inspection:
Now random extraction respectively is carried out as sample with oil resistivity rubber mat plate product under the railway switch that embodiment 1 is obtained
Inspection.
1) every piece of backing plate takes 3 samples, and labelling is carried out on sample, and mass change sample is I types:25mm × 50mm's
Rectangle, sample thickness are 2.0mm ± 0.2mm, measure the weight of 3 samples.
2) test(ing) medium is 46# machine oil.
3) at 23 DEG C ± 2 DEG C of code test room temperature, park 24 hours, 3 samples are immersed into three and fills 46# machine oil
In closed glass container, during sample need to be completely immersed in oil and sample can not contact chamber wall.
4) closed glass container is put in calorstat, temperature is maintained at 23 DEG C ± 2 DEG C, places 24 hours.
5) sample is taken out after 24 hours and park 30min, start measurement examination after specimen surface residual liquid being wiped with filter paper
The weight of sample.
6) carry out calculating Δ m by mass change100=(mi-m0/m0) × 100%, in formula:Δm100For mass change percentage
Number;m0For the quality before sample immersion, unit is gram (g);miFor the quality after sample immersion, unit is gram (g).
7) median for taking three specimen test results is result of the test.
2. oil absorbency assay
With the water suction of oil resistivity rubber mat plate, oil absorption test protocol under 1 railway switch of table;
According to table 1, it is only 2.84% with the oil absorbency of oil resistivity rubber mat plate under the railway switch of the present invention.
(3) tensile strength inspection
1. the tensile strength method of inspection
Inventor has randomly selected
Test I type cut-off knives and determine dumbbell-shaped specimen and check its tensile strength, testing sequence is as follows:
1) upper-lower position is gone through before testing, it is ensured that test stand will not cause damage to personnel and equipment when moving, and set
There is emergency stop switch in standby front, when there is any possible fortuitous event, is clashed into any possible position of human body and is promptly stopped
Only switch.
2) firing test function program (stretching, compression, bending, shearing etc.), is below stretched as row.
3) wait and online be designated as normal connectivity on master meter list." load clearing " is carried out, speed is set to into 500mm/
Min, click is set under upper, setting, stop key, whether normally to observe test stand situation of movement, the instruction up and down on hand operation box
It is whether normal.
4) sample is installed under halted state.
5) the test speed value that setting needs.
6) it is set as that automatic decision splits, after sample fracture, test stand can detect that;
7) " RUN " is clicked on, on-test is carried out, and is observed sample profile figure, is restPosed after fracture automatically.
8) repetition above-mentioned 3) -7) until one group of sample has been surveyed;
9) carry out calculating automatically by automatic calculation key and enter data processing;
2. mechanical performance (tensile strength) assay respectively as shown in Figure 1, Figure 2, shown in table 2 and table 3.
Tensile strength check table under the railway switch of 2 present invention of table with oil resistivity rubber mat plate before aging;
Tensile strength check table under the railway switch of 3 present invention of table with oil resistivity rubber mat plate after aging;
(4) mechanical performance test of oil resistivity rubber mat plate is used under railway switch of the invention
1. the method for inspection is worn away
When using MH-74 type Akron abrasion machines, following rule of operation should be followed:
(1) horizontal level for rectifying an instrument.
(2) rotation hand wheel adjusts the gradient of gyroaxis to 15 degree, then rotary nut secured adjusted screw mandrel.
(3) rubber tire for gluing sample is fixed on the gyroaxis of decelerator, then pressurization weight is positioned on pressure arm makes
Rubber tire pressure is 2.72 kilograms, and Jing pre-grinding is removed to weigh with scale and is accurate to 0.001 gram for 15~20 minutes.
(4) rubber tire after pre-grinding is installed on gyroaxis and then is adjusted enumerator in zero-bit, by abrasion machine single-phase electric
On the communication signal plug insertion appliance controller of electromechanical source plug and control computer, and ground wire is connected, power-on switch, rubber tire
Turning round with emery wheel carries out abrasion test, and mono- tyre mileage tests of Jing arrival hour counter stops because of the control of insulating point immediately and sends news
Number.
(5) exchange sample and proceed abrasion test.
(6) sample Jing after a mileage abrasion test, then weigh with scale and be accurate to 0.001 gram.
The abrasion assay of oil resistivity rubber mat plate is used under the railway switch of 4 present invention of table
Room temperature:21 DEG C of adhesive tape cure times:10 minutes
1. the compression set method of inspection
(1) prepared by sample
Using dedicated tool, on rubber mat plate like a groove centered on line, cut the circular pattern of a diameter of 30mm
【Allow that style has starved】And test specimens centre is without 3 points of thickness at groove, average as thickness before compression.
(2) test procedure
Using test equipment by the 50% of sample homogeneous compaction to sample thickness, send in air aging proof box, 100
DEG C keep 24h after, from proof box take out, cool down 30min at room temperature.
Sample is taken out from test equipment, 24h to 48h is freely placed, and dial gauge or slide gauge is adopted in this time,
Average without 3 points of thickness at groove in test specimens centre.(thickness after referred to as compressing).
(3) result of the test
Computing formula;C=(ta-t1)/t0×100
In formula:C--- compression sets, unit:%;
ta--- sample thickness before-compression, unit:mm;
t1--- sample thickness after-compression, unit:mm;
Result of the test compression set≤30% is qualified.
The compression set assay of oil resistivity rubber mat plate is used under the railway switch of 5 present invention of table
The hardness and resistance assay of oil resistivity rubber mat plate are used under the railway switch of 6 present invention of table
Inspection project | Unit | Technical requirements | Assay |
Shore a hardness | Degree | 72-82 | 80.5 |
Operating resistance | Ω | ≥106 | 4.7×109 |
The physical and mechanical propertiess assay of oil resistivity rubber mat plate is used under the railway switch of 7 present invention of table
According to Fig. 1~2 and the assay of table 1~7, inhaled with oil resistivity rubber mat plate under the railway switch of the present invention
Oil cut rate is only 2.4%~2.6%, and its tensile strength, hardness, resistance and every physical and mechanical propertiess meet national standard,
Especially oil absorbency, inspects the assay of sample by random samples below 2.6%.
Comparative example 1With the contrast experiment under the railway switch of prior art with rubber mat plate
Inventor have detected the performance data under the railway switch of prior art with rubber mat plate, the method for inspection and reality simultaneously
The method of inspection applied in example 2 is identical.
1. the component of the butadiene-styrene rubber of prior art is as follows:
2. the performance of rubber mat plate is used under butadiene-styrene rubber railway switch
In method listed in embodiment 2 to the oil absorbency and mechanical performance under butadiene-styrene rubber railway switch with rubber mat plate
Test as a comparison.
1) checked with the oil absorbency of rubber mat plate under butadiene-styrene rubber railway switch
Rubber mat plate oil absorbency assay is used under 8 butadiene-styrene rubber railway switch of table
It is as shown in table 8 with the oil absorbency assay of rubber mat plate under butadiene-styrene rubber railway switch, it is seen that its oil absorbency is
9.39%.
2) checked with the tensile strength of rubber mat plate under butadiene-styrene rubber railway switch
Using method in the same manner as in Example 2 to being carried out with the tensile strength of rubber mat plate under butadiene-styrene rubber railway switch
Inspection, as a result as shown in Fig. 3, Fig. 4, table 9, table 10.
Tensile strength assay under 9 butadiene-styrene rubber railway switch of table with rubber mat plate before aging
Tensile strength assay under 10 butadiene-styrene rubber railway switch of table with rubber mat plate after aging
Oil resistivity rubber mat plate its tensile strength performance and existing skill are used under visible railway switch of the invention by contrasting
The butadiene-styrene rubber backing plate commonly used in art is suitable, but the oil absorbency of the present invention is far smaller than the oil absorbency of butadiene-styrene rubber.
With oil resistivity rubber mat plate relative to using rubber under existing butadiene-styrene rubber railway switch under the railway switch of the present invention
Rubber cushion plate, its cosmetic variation is little, physical performance index is stable, and particularly oil resistivity index is to use rubber mat plate under former railway switch
More than 4 times, service phase interior energy is maintained in ferrum mark prescribed limit, and oil resistivity rubber blanket is used under the railway switch of the present invention
Plate price is substantially identical with former track switch rubber mat plate, while performance is improved has efficiently controlled production cost.The present invention's
The service life under railway switch with rubber mat plate will be extended with oil resistivity rubber mat plate under railway switch, and can be significantly
Maintenance cost, cost of labor, security risk and the interference to normal transport of circuit are reduced, which is worth in busy trunk lines more
Significantly.
Claims (10)
1. oil resistivity rubber is used under a kind of railway switch, it is characterised in that with oil resistivity rubber by with weight under the railway switch
The following component of amount part meter is prepared from:
Fructus Anisi Stellati:
100 parts of nitrile rubber N41;
Middle material:
45~65 parts of reinforcing agent
15~25 parts of anti-wear agent
Small powder:
Wherein, the reinforcing agent is selected from activated earth, MT white carbon blacks, 774 carbon blacks, white carbon, flyash type rubber reinforcing filler (XRF)
In one or more;
The vulcanizing agent is in sulfur, epoxy resin, phenol formaldehyde resin, tetramethylthiuram disulfide, metal-oxide
One or more;
The accelerator is selected from Urotropinum, diphenylguanidine, altax (MBTS;2,2 '-dithio-bis-benzothiazole), accelerator
TMTD, captax (MBT), accelerator ZDMC, accelerator ZBX, accelerant N A-22, accelerant CZ (N- rings
Base -2-[4-morpholinodithio sulfenamide) in one or more;
The age resistor is selected from antioxidant A W (6- ethyoxyl -2,2,4- trimethyl -1,2- dihyaroquinolines), antioxidant A (N- benzene
Base-a- aniline), antioxidant D (N- Phenyl beta naphthylamine), age resistor CPPD (N- phenyl-N `-cyclohexyl p-phenylenediamine), age resistor
H (N-N `-diphenyl-p-phenylenediamine), 4.4 a pair ofs (2.2- dimethyl benzyls) diphenylamines, anti-aging agent RD (2,2,4- trimethyls-
1,2- dihyaroquinoline) in one or more;
The coupling agent is silane coupler Si-69 (double-[γ-(triethoxysilicane) propyl group] tetrasulfide).
2. oil resistivity rubber is used under railway switch as claimed in claim 1, it is characterised in that use oil resistant under the railway switch
Property rubber is prepared from by following component in parts by weight:
Fructus Anisi Stellati:
100 parts of nitrile rubber N41;
Middle material:
54 parts of reinforcing agent;
20 parts of anti-wear agent;
Small powder:
3. oil resistivity rubber is used under railway switch as claimed in claim 1 or 2, it is characterised in that the reinforcing agent is by with weight
The following components of amount part meter is constituted:
MT white carbon blacks:30 parts
774 carbon blacks:10 parts
White carbon:14 parts.
4. oil resistivity rubber is used under the railway switch as any one of claims 1 to 3, it is characterised in that the sulfuration
Agent is made up of following components in parts by weight:
Cosan:1 part
Zinc Oxide:5 parts.
5. oil resistivity rubber is used under the railway switch as any one of Claims 1 to 4, it is characterised in that the sulfuration
Accelerator is made up of following components in parts by weight:
Accelerant CZ:1.5 part
Altax:1.5 part
Captax:1 part.
6. oil resistivity rubber is used under the railway switch as any one of Claims 1 to 5, it is characterised in that described anti-old
Agent is made up of following components in parts by weight:
Anti-aging agent RD:1.5 part
Antioxidant D:1 part.
7. oil resistivity rubber is used under the railway switch as any one of claim 1~6, it is characterised in that described wear-resisting
One or more in high abrasion carbon black N300, N550 and N774 of agent.
8. under the railway switch as any one of claim 1~7, use the preparation method of oil resistivity rubber, its feature to exist
In the preparation method includes:
1) rubber for preparing is put into and plasticated in masticator, plasticating temperature is controlled at 60-80 DEG C, and time control is in 1-5
Minute;
2) in the rubber plasticated reinforcing agent is added to carry out masterbatching, at 60-80 DEG C, time control is in 5-7 for masterbatching temperature control
Minute;
3) rubber after masterbatching is rendered in mill, carries out after left and right blending, clot uniformly mix, roll spacing being adjusted to 4-
6mm, time control slice, park 4-6h in 3-5 minutes;
4) film being up in the regulation storage period is put in masticator, remaining middle material and the small powder in addition to Cosan
Refine is carried out in being all added to masticator, refining temperature is controlled at 60-80 DEG C, and time control is in 5-7 minutes;
5) film after refine is rendered in mill, bag roller, add Cosan after, by roll spacing be adjusted to 1-2mm carry out putting through,
Clot, it is uniform after, roll spacing is adjusted to into 4-6mm slices;
6) by Jing steps 5) whole mill time control in 3-5 minutes, temperature control at 60-80 DEG C, when Cosan is added, when
Between it is fast, to avoid sizing material from burning.
9. preparation method as claimed in claim 8, it is characterised in that the step 1)~5) will ensure in whole mixing process
Cleaning photographic film, forbids film to land, while ensureing that film external form specification after slice, thickness are uniform;Preferably, carrying out plasticating,
When masterbatching, refine, roller temperature to be monitored once every 2 hours.
10. oil resistivity rubber mat plate is used under a kind of railway switch, it is characterised in that oil resistivity rubber blanket is used under the railway switch
Plate is standby with oil resistivity rubber system under the railway switch as any one of claim 1~7.
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Cited By (5)
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CN108929531A (en) * | 2017-05-28 | 2018-12-04 | 毛利 | A kind of railway switch oil resistant rubber backing plate and its preparation process |
CN109337143A (en) * | 2018-08-15 | 2019-02-15 | 苏州闪联高压电器有限公司 | The track insulation pad new material and its production technology of isolation fan stream and resistance to vibration function |
CN109467767A (en) * | 2018-09-29 | 2019-03-15 | 芜湖集拓橡胶技术有限公司 | A kind of railway switch rubber |
CN110128717A (en) * | 2019-04-26 | 2019-08-16 | 东莞理工学院 | Nitile-butadiene rubber composite material and its preparation method and application |
CN113583314A (en) * | 2021-08-13 | 2021-11-02 | 马金福 | Industrial turnout rubber base plate used under railway turnout and preparation method and application thereof |
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CN104212005A (en) * | 2014-08-25 | 2014-12-17 | 青岛康泰鑫环保科技有限公司 | High-efficiency oil resistant rubber material |
CN105153490A (en) * | 2015-10-22 | 2015-12-16 | 浙江天台祥和实业股份有限公司 | Composition used for manufacturing railway rubber pad |
CN105949543A (en) * | 2016-07-27 | 2016-09-21 | 广西南宁胜祺安科技开发有限公司 | High-performance rubber vibration-absorptive material and preparation method thereof |
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CN104072894A (en) * | 2014-07-12 | 2014-10-01 | 浙江省天台祥和实业有限公司 | Composition for manufacturing shock pad for railway fastener |
CN104212005A (en) * | 2014-08-25 | 2014-12-17 | 青岛康泰鑫环保科技有限公司 | High-efficiency oil resistant rubber material |
CN105153490A (en) * | 2015-10-22 | 2015-12-16 | 浙江天台祥和实业股份有限公司 | Composition used for manufacturing railway rubber pad |
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CN108929531A (en) * | 2017-05-28 | 2018-12-04 | 毛利 | A kind of railway switch oil resistant rubber backing plate and its preparation process |
CN109337143A (en) * | 2018-08-15 | 2019-02-15 | 苏州闪联高压电器有限公司 | The track insulation pad new material and its production technology of isolation fan stream and resistance to vibration function |
CN109467767A (en) * | 2018-09-29 | 2019-03-15 | 芜湖集拓橡胶技术有限公司 | A kind of railway switch rubber |
CN110128717A (en) * | 2019-04-26 | 2019-08-16 | 东莞理工学院 | Nitile-butadiene rubber composite material and its preparation method and application |
CN113583314A (en) * | 2021-08-13 | 2021-11-02 | 马金福 | Industrial turnout rubber base plate used under railway turnout and preparation method and application thereof |
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