CN106541593A - A kind of production technology for harmful substance sewage filter net in absorption effluent - Google Patents

A kind of production technology for harmful substance sewage filter net in absorption effluent Download PDF

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Publication number
CN106541593A
CN106541593A CN201610952342.2A CN201610952342A CN106541593A CN 106541593 A CN106541593 A CN 106541593A CN 201610952342 A CN201610952342 A CN 201610952342A CN 106541593 A CN106541593 A CN 106541593A
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China
Prior art keywords
parts
exchange resin
production technology
harmful substance
filter net
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CN201610952342.2A
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Chinese (zh)
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CN106541593B (en
Inventor
缪东伟
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Wuhu Hangda Network Industry Co Ltd
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Wuhu Hangda Network Industry Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D28/00Producing nets or the like, e.g. meshes, lattices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/16Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one other macromolecular compound obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds as constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0407Additives and treatments of the filtering material comprising particulate additives, e.g. adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/10Filtering material manufacturing

Abstract

The invention discloses a kind of production technology for harmful substance sewage filter net in absorption effluent, comprises the following steps:Prepare net raw material processed;Polyester slice with high viscosity and polyurethane fiber are heated at high temperature, nanometer glass fiber and auxiliary agent is added, stir to obtain blend glue stuff A;By adsorbent resin, ion exchange resin and active carbon nanoparticles heated and stirred at high temperature, stir to obtain blend glue stuff B;Blend glue stuff A and blend glue stuff B is obtained into industrial filament C and industrial filament D by the spinning of melt spinning machine respectively;Industrial filament C and industrial filament D are made into composite filament, drainage screen are woven using composite filament.Production technology proposed by the present invention, simple to operate, low production cost, the sewage filter net of preparation, with good acid and alkali-resistance, ageing-resistant performance, heat-resisting quantity is good, and long service life, adsorptivity are strong, harmful substance in the effective absorption effluent of energy, plays isolation of purified effect, and easy cleaning is worthy to be popularized.

Description

A kind of production technology for harmful substance sewage filter net in absorption effluent
Technical field
The present invention relates to technical field of polymer materials, more particularly to it is a kind of for harmful substance sewage mistake in absorption effluent The production technology of filter screen.
Background technology
Paper industry is the industry for manufacturing various types of other paper products, and closely bound up with the national economic development, it is related to woods Multiple industries such as industry, agricultural, machine-building, chemical industry, electric automatization, transportation, environmental protection.Paper industry uses timber, rice Grass, phragmites communiss, rag etc. be raw material, the steaming and decocting of Jing High Temperature High Pressure and isolate cellulose, make paper pulp.In paper making process, Many paper wastes can be produced, which is very harmful, serious polluted source brings serious to ecological environment and human health Threaten.
Polyester (PET)Belong to macromolecular compound.Fiber polyester chip is used to manufacture terylene short fiber peacekeeping polyester filament, The raw material of polyster fibre enterprise processing fiber and Related product is supplied with, terylene is occupied as the maximum kind of yield in chemical fibre The market share of chemical fibre industry nearly 80%, therefore, the turn of the market of polyester series and development trend are the weights of chemical fibre industry concern Point.As developing rapidly for China's economic, the domestic Apparent con- sumption to polyester slice increase rapidly, the polyester production capacity of China is fast Speed development.Polyester has tension intensity big, and resistance to ag(e)ing is strong, and resistant of high or low temperature is good, and hardness is good, and easily braiding, weaving molding etc. is excellent Point, existing polyester-type paper grade (stock) net in the market, with high temperature resistant, the activity beneficial of remaining unchanged for a long period of time property under high temperature action, But papermaking baking operation is only used for, is acted on single.Based on above statement, the present invention proposes a kind of for being harmful in absorption effluent The production technology of material sewage filter net.
The content of the invention
The invention aims to shortcoming present in prior art is solved, and the one kind for proposing is used in absorption effluent The production technology of harmful substance sewage filter net.
A kind of production technology for harmful substance sewage filter net in absorption effluent, comprises the following steps:
S1, preparation net raw material processed, including following components:30~60 parts of polyester slice with high viscosity, polyurethane fiber 30~40 Part, 18~30 parts of adsorbent resin, 10~15 parts of ion exchange resin, 15~25 parts of active carbon nanoparticles, nanometer glass fiber 3~8 Part, 3~8 parts of auxiliary agent;
S2, the polyester slice with high viscosity and polyurethane fiber of proportion described in step S1 are heated into 2 at 270~300 DEG C of high temperature ~6h, after dissolving completely, insulated and stirred sequentially adds the nanometer glass fiber of proportion described in step S1 while stirring and helps Agent, mixing speed are 100~300r/min, to the blend glue stuff A that stirs to obtain;
S3, by the adsorbent resin of proportion described in step S1, ion exchange resin and active carbon nanoparticles in 170~220 DEG C of high temperature Under carry out heated and stirred, mixing speed is 300~500r/min, to the blend glue stuff B that stirs to obtain;
S4, the blend glue stuff A of gained in step S2 is obtained into industrial filament C by the spinning of melt spinning machine, by institute in step S3 The blend glue stuff B for obtaining is obtained industrial filament D by the spinning of melt spinning machine;
S5, by step S4 gained industrial filament C and industrial filament D composite filament is made by doubling twisting, using composite filament Braiding is obtained the drainage screen that mesh number is 10~500 mesh.
Preferably, the net processed in step S1 is included with raw material:32~57 parts of polyester slice with high viscosity, polyurethane are fine 32~38 parts of dimension, 21.6~28 parts of adsorbent resin, 12~14 parts of ion exchange resin, 18~22 part, nanometer glass of active carbon nanoparticles 4~6 parts of glass fiber, 4~6 parts of auxiliary agent.
Preferably, the net processed in step S1 is included with raw material:50 parts of polyester slice with high viscosity, polyurethane fiber 35 Part, 24 parts of adsorbent resin, 12 parts of ion exchange resin, 20 parts of active carbon nanoparticles, 5 parts of nanometer glass fiber, 5 parts of auxiliary agent.
Preferably, the mass ratio of the polyester slice with high viscosity and polyurethane fiber in step S1 is 1~1.5:1.
Preferably, the mass ratio of the adsorbent resin and ion exchange resin in step S1 is 1.8~2:1.
Preferably, the ion exchange resin in step S1 is macroporous ion-exchange resin, including anion exchange resin and sun Ion exchange resin, wherein, the weight ratio of anion exchange resin and cation exchange resin is 0.8~1:1~2.
Preferably, the auxiliary agent in step S1 includes surface conditioning agent, lubricant and coupling agent, wherein, each component Percentage by weight be surface conditioning agent 10~40%, lubricant 20~50%, balance of coupling agent.
A kind of production technology for harmful substance sewage filter net in absorption effluent proposed by the present invention, using nanometer glass Glass fiber adding assistant is modified rear spinning to polyester and polyurethane fiber, using adsorbent resin, ion exchange resin and nanometer Spinning after activity melting, two kinds of long filaments is made by way of doubling twisting and weave drainage screen after composite filament, simple to operate, raw Low cost is produced, modified polyester has stronger tension intensity and hardness, and acid and alkali-resistance, high temperature resistant, ageing-resistant performance are carried Height, using adsorbent resin and the synergism of ion exchange resin, greatly strengthen adsorption activity, sewage mistake prepared by the present invention Filter screen, with good acid and alkali-resistance, ageing-resistant performance, heat-resisting quantity is good, long service life, and which also has stronger adsorptivity, Harmful substance in the effective absorption effluent of energy, so as to play a part of isolation of purified, easy cleaning can be widely applied to papermaking and give up The process of water and other industrial wastewaters, is worthy to be popularized.
Specific embodiment
The present invention is further explained with reference to specific embodiment.
Embodiment one
A kind of production technology for harmful substance sewage filter net in absorption effluent proposed by the present invention, comprises the following steps:
S1, preparation net raw material processed, including following components:50 parts of polyester slice with high viscosity, 38 parts of polyurethane fiber, absorption tree 20 parts of fat, 11 parts of ion exchange resin, 18 parts of active carbon nanoparticles, 4 parts of nanometer glass fiber, 5 parts of auxiliary agent;
S2, the polyester slice with high viscosity and polyurethane fiber of proportion described in step S1 are heated into 6h at 270 DEG C of high temperature, treated After dissolving entirely, insulated and stirred sequentially adds the nanometer glass fiber and auxiliary agent of proportion described in step S1, stirring speed while stirring Spend for 150r/min, to the blend glue stuff A that stirs to obtain;
S3, the adsorbent resin of proportion described in step S1, ion exchange resin and active carbon nanoparticles are carried out at 190 DEG C of high temperature Heated and stirred, mixing speed are 400r/min, to the blend glue stuff B that stirs to obtain;
S4, the blend glue stuff A of gained in step S2 is obtained into industrial filament C by the spinning of melt spinning machine, by institute in step S3 The blend glue stuff B for obtaining is obtained industrial filament D by the spinning of melt spinning machine;
S5, by step S4 gained industrial filament C and industrial filament D composite filament is made by doubling twisting, using composite filament Braiding is obtained the drainage screen that mesh number is 200 mesh.
Embodiment two
A kind of production technology for harmful substance sewage filter net in absorption effluent proposed by the present invention, comprises the following steps:
S1, preparation net raw material processed, including following components:45 parts of polyester slice with high viscosity, 32 parts of polyurethane fiber, absorption tree 22 parts of fat, 13 parts of ion exchange resin, 20 parts of active carbon nanoparticles, 5 parts of nanometer glass fiber, 6 parts of auxiliary agent;
S2, the polyester slice with high viscosity and polyurethane fiber of proportion described in step S1 are heated into 2h at 300 DEG C of high temperature, treated After dissolving entirely, insulated and stirred sequentially adds the nanometer glass fiber and auxiliary agent of proportion described in step S1, stirring speed while stirring Spend for 300r/min, to the blend glue stuff A that stirs to obtain;
S3, the adsorbent resin of proportion described in step S1, ion exchange resin and active carbon nanoparticles are carried out at 170 DEG C of high temperature Heated and stirred, mixing speed are 350r/min, to the blend glue stuff B that stirs to obtain;
S4, the blend glue stuff A of gained in step S2 is obtained into industrial filament C by the spinning of melt spinning machine, by institute in step S3 The blend glue stuff B for obtaining is obtained industrial filament D by the spinning of melt spinning machine;
S5, by step S4 gained industrial filament C and industrial filament D composite filament is made by doubling twisting, using composite filament Braiding is obtained the drainage screen that mesh number is 200 mesh.
Embodiment three
A kind of production technology for harmful substance sewage filter net in absorption effluent proposed by the present invention, comprises the following steps:
S1, preparation net raw material processed, including following components:45 parts of polyester slice with high viscosity, 30 parts of polyurethane fiber, absorption tree 18 parts of fat, 10 parts of ion exchange resin, 25 parts of active carbon nanoparticles, 8 parts of nanometer glass fiber, 3 parts of auxiliary agent;
S2, the polyester slice with high viscosity and polyurethane fiber of proportion described in step S1 are heated into 4h at 280 DEG C of high temperature, treated After dissolving entirely, insulated and stirred sequentially adds the nanometer glass fiber and auxiliary agent of proportion described in step S1, stirring speed while stirring Spend for 100r/min, to the blend glue stuff A that stirs to obtain;
S3, the adsorbent resin of proportion described in step S1, ion exchange resin and active carbon nanoparticles are carried out at 200 DEG C of high temperature Heated and stirred, mixing speed are 500r/min, to the blend glue stuff B that stirs to obtain;
S4, the blend glue stuff A of gained in step S2 is obtained into industrial filament C by the spinning of melt spinning machine, by institute in step S3 The blend glue stuff B for obtaining is obtained industrial filament D by the spinning of melt spinning machine;
S5, by step S4 gained industrial filament C and industrial filament D composite filament is made by doubling twisting, using composite filament Braiding is obtained the drainage screen that mesh number is 200 mesh.
Example IV
A kind of production technology for harmful substance sewage filter net in absorption effluent proposed by the present invention, comprises the following steps:
S1, preparation net raw material processed, including following components:50 parts of polyester slice with high viscosity, 36 parts of polyurethane fiber, absorption tree 25 parts of fat, 15 parts of ion exchange resin, 22 parts of active carbon nanoparticles, 3 parts of nanometer glass fiber, 8 parts of auxiliary agent;
S2, the polyester slice with high viscosity and polyurethane fiber of proportion described in step S1 are heated into 3h at 290 DEG C of high temperature, treated After dissolving entirely, insulated and stirred sequentially adds the nanometer glass fiber and auxiliary agent of proportion described in step S1, stirring speed while stirring Spend for 250r/min, to the blend glue stuff A that stirs to obtain;
S3, the adsorbent resin of proportion described in step S1, ion exchange resin and active carbon nanoparticles are carried out at 220 DEG C of high temperature Heated and stirred, mixing speed are 300r/min, to the blend glue stuff B that stirs to obtain;
S4, the blend glue stuff A of gained in step S2 is obtained into industrial filament C by the spinning of melt spinning machine, by institute in step S3 The blend glue stuff B for obtaining is obtained industrial filament D by the spinning of melt spinning machine;
S5, by step S4 gained industrial filament C and industrial filament D composite filament is made by doubling twisting, using composite filament Braiding is obtained the drainage screen that mesh number is 200 mesh.
Embodiment five
A kind of production technology for harmful substance sewage filter net in absorption effluent proposed by the present invention, comprises the following steps:
S1, preparation net raw material processed, including following components:40 parts of polyester slice with high viscosity, 40 parts of polyurethane fiber, absorption tree 20 parts of fat, 12 parts of ion exchange resin, 15 parts of active carbon nanoparticles, 6 parts of nanometer glass fiber, 4 parts of auxiliary agent;
S2, the polyester slice with high viscosity and polyurethane fiber of proportion described in step S1 are heated into 5h at 280 DEG C of high temperature, treated After dissolving entirely, insulated and stirred sequentially adds the nanometer glass fiber and auxiliary agent of proportion described in step S1, stirring speed while stirring Spend for 200r/min, to the blend glue stuff A that stirs to obtain;
S3, the adsorbent resin of proportion described in step S1, ion exchange resin and active carbon nanoparticles are carried out at 180 DEG C of high temperature Heated and stirred, mixing speed are 450r/min, to the blend glue stuff B that stirs to obtain;
S4, the blend glue stuff A of gained in step S2 is obtained into industrial filament C by the spinning of melt spinning machine, by institute in step S3 The blend glue stuff B for obtaining is obtained industrial filament D by the spinning of melt spinning machine;
S5, by step S4 gained industrial filament C and industrial filament D composite filament is made by doubling twisting, using composite filament Braiding is obtained the drainage screen that mesh number is 200 mesh.
Drainage screen in embodiment proposed by the present invention~five is used to filter dustiness identical paper waste, Jing is surveyed Water quality situation after filter screen filtration is as a result as follows:
COD clearances(%) SS clearances(%)
Embodiment one 36.4 85.7
Embodiment two 37.9 87.5
Embodiment three 37.3 87.1
Example IV 38.2 89.9
Embodiment five 36.1 85.3
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto, any Those familiar with the art the invention discloses technical scope in, technology according to the present invention scheme and its invention Design in addition equivalent or change, should all be included within the scope of the present invention.

Claims (7)

1. a kind of production technology for harmful substance sewage filter net in absorption effluent, it is characterised in that comprise the following steps:
S1, preparation net raw material processed, including following components:30~60 parts of polyester slice with high viscosity, polyurethane fiber 30~40 Part, 18~30 parts of adsorbent resin, 10~15 parts of ion exchange resin, 15~25 parts of active carbon nanoparticles, nanometer glass fiber 3~8 Part, 3~8 parts of auxiliary agent;
S2, the polyester slice with high viscosity and polyurethane fiber of proportion described in step S1 are heated into 2 at 270~300 DEG C of high temperature ~6h, after dissolving completely, insulated and stirred sequentially adds the nanometer glass fiber of proportion described in step S1 while stirring and helps Agent, mixing speed are 100~300r/min, to the blend glue stuff A that stirs to obtain;
S3, by the adsorbent resin of proportion described in step S1, ion exchange resin and active carbon nanoparticles in 170~220 DEG C of high temperature Under carry out heated and stirred, mixing speed is 300~500r/min, to the blend glue stuff B that stirs to obtain;
S4, the blend glue stuff A of gained in step S2 is obtained into industrial filament C by the spinning of melt spinning machine, by institute in step S3 The blend glue stuff B for obtaining is obtained industrial filament D by the spinning of melt spinning machine;
S5, by step S4 gained industrial filament C and industrial filament D composite filament is made by doubling twisting, using composite filament Braiding is obtained the drainage screen that mesh number is 10~500 mesh.
2. a kind of production technology for harmful substance sewage filter net in absorption effluent according to claim 1, which is special Levy and be, the net processed in step S1 is included with raw material:32~57 parts of polyester slice with high viscosity, polyurethane fiber 32~38 Part, 21.6~28 parts of adsorbent resin, 12~14 parts of ion exchange resin, 18~22 parts of active carbon nanoparticles, nanometer glass fiber 4~ 6 parts, 4~6 parts of auxiliary agent.
3. a kind of production technology for harmful substance sewage filter net in absorption effluent according to claim 1, which is special Levy and be, the net processed in step S1 is included with raw material:50 parts of polyester slice with high viscosity, 35 parts of polyurethane fiber, absorption 24 parts of resin, 12 parts of ion exchange resin, 20 parts of active carbon nanoparticles, 5 parts of nanometer glass fiber, 5 parts of auxiliary agent.
4. a kind of production technology for harmful substance sewage filter net in absorption effluent according to claim 1, which is special Levy and be, the mass ratio of polyester slice with high viscosity and polyurethane fiber in step S1 is 1~1.5:1.
5. a kind of production technology for harmful substance sewage filter net in absorption effluent according to claim 1, which is special Levy and be, the mass ratio of adsorbent resin and ion exchange resin in step S1 is 1.8~2:1.
6. a kind of production technology for harmful substance sewage filter net in absorption effluent according to claim 1, which is special Levy and be, the ion exchange resin in step S1 is macroporous ion-exchange resin, including anion exchange resin and cation exchange Resin, wherein, the weight ratio of anion exchange resin and cation exchange resin is 0.8~1:1~2.
7. a kind of production technology for harmful substance sewage filter net in absorption effluent according to claim 1, which is special Levy and be, the auxiliary agent in step S1 includes surface conditioning agent, lubricant and coupling agent, wherein, the weight percent of each component Than for surface conditioning agent 10~40%, lubricant 20~50%, balance of coupling agent.
CN201610952342.2A 2016-11-03 2016-11-03 A kind of production technology for harmful substance sewage filter net in absorption effluent Active CN106541593B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107051000A (en) * 2017-04-21 2017-08-18 徐州工程学院 A kind of water proof material and its manufacture method and application
CN108404519A (en) * 2018-04-02 2018-08-17 苏州清荷坊环保科技有限公司 A kind of sewage filter net for adsorbing harmful substance
CN113737312A (en) * 2021-08-24 2021-12-03 南通强生石墨烯科技有限公司 Graphene high-filterability fiber and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6167422A (en) * 1984-09-11 1986-04-07 東レ株式会社 Laver net
CN102704325A (en) * 2012-06-06 2012-10-03 云南瑞升烟草技术(集团)有限公司 Selective absorbing dry method paper filter material for cigarette filter tip rod and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6167422A (en) * 1984-09-11 1986-04-07 東レ株式会社 Laver net
CN102704325A (en) * 2012-06-06 2012-10-03 云南瑞升烟草技术(集团)有限公司 Selective absorbing dry method paper filter material for cigarette filter tip rod and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107051000A (en) * 2017-04-21 2017-08-18 徐州工程学院 A kind of water proof material and its manufacture method and application
CN108404519A (en) * 2018-04-02 2018-08-17 苏州清荷坊环保科技有限公司 A kind of sewage filter net for adsorbing harmful substance
CN113737312A (en) * 2021-08-24 2021-12-03 南通强生石墨烯科技有限公司 Graphene high-filterability fiber and preparation method thereof

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