CN106541276B - A kind of processing unit (plant) of steel - Google Patents
A kind of processing unit (plant) of steel Download PDFInfo
- Publication number
- CN106541276B CN106541276B CN201610928702.5A CN201610928702A CN106541276B CN 106541276 B CN106541276 B CN 106541276B CN 201610928702 A CN201610928702 A CN 201610928702A CN 106541276 B CN106541276 B CN 106541276B
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- roller
- plate
- shear
- frame plate
- cutting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
The invention discloses a kind of processing unit (plant) of steel, including rack, transport mechanism, longitudinal shear mechanism, bending mechanism and lateral shear mechanism, transport mechanism includes transmission motor and transfer roller；Longitudinal shear mechanism includes that shear roller, shear motor, shearing partition board, the first frame plate and the second frame plate, its axial direction of shear roller upper edge are uniformly provided with the cutting sheet of several annulars, shears and offers several strip-cutting slots on partition board；Bending mechanism includes bending motor, upper pressure roller, lower compression roller and liftable riser, its axial direction of lower compression roller upper edge is uniformly provided with several rectangular recess, and upper pressure roller is equipped with several rectangular cams to match with rectangular recess；Transverse cuts mechanism includes adjustable for height transverse cutting machine.Structure of the invention is compact, easy to operate, and the processing of a single u-shaped slot can be at least completed by time processing operation, and high in machining efficiency, the uniform force of steel plate processes the high-quality of the U-shaped steel of formation, and equipment takes up little area.
Description
Technical field
The present invention relates to industrial processing equipment fields, are related specifically to a kind of processing unit (plant) of steel.
Background technology
Due to U-shaped steel have the characteristics that bear pressure is big, supporting time is long, it is easy to install be unlikely to deform, in building and
The fields such as industry are widely used.The processing of traditional U-shaped steel is to carry out bent respectively to the both sides of steel plate by bender
At a bending can only bend the side of one block of steel plate, can not carry out continuous bending, processing efficiency to different steel plates
It is very low, and the length of bender is not less than the length of steel plate, floor space is larger.At the same time, it since steel plate is longer, passes
The U-shaped steel process equipment of system can not ensure the bending part stress size of steel plate during bending, seriously affect U-shaped steel
Bending effect, or even influence the quality of U-shaped steel.
Invention content
It is an object of the invention to be directed to deficiency in the prior art, a kind of processing unit (plant) of steel is provided, in solution
State problem.
Following technical scheme may be used to realize in technical problem solved by the invention：
A kind of processing unit (plant) of steel, including rack, transport mechanism, longitudinal shear mechanism, bending mechanism and lateral shear
The both sides of mechanism, the top of rack are equipped with side plate, and transport mechanism includes that transmission motor and several transverse strands are set to two blocks of side plates
Between transfer roller, transmission motor with transmission roller chain be driven is connected, longitudinal shear mechanism, bending mechanism and lateral shear mechanism
It is set up in the top of transfer roller successively along the direction of transfer of transport mechanism；Longitudinal shear mechanism includes shear roller, shear motor, cuts
The first frame plate and the second frame plate of partition board and U-shaped are cut, the first frame plate and the second frame plate are set to the both sides of shear roller and bottom point
It is not connected with side plate, shear motor is set on the first frame plate, and shear roller is driven by shear motor, the first frame plate and the second frame plate
Both ends be connected respectively by U-shaped connecting plate, U-shaped connecting plate is equipped with bearing block, and the both ends of shear roller are set up on bearing block,
Its axial direction of shear roller upper edge is uniformly provided with the cutting sheet of several annulars, and shearing partition board is set to the top of transfer roller and both ends pass through company
Extension bar is connected with the first frame plate and the second frame plate respectively, shears and offers several strip-cuttings to match with cutting sheet on partition board
Slot；Bending mechanism includes bending motor, upper pressure roller, lower compression roller and liftable riser, and the both ends of lower compression roller are set up in side plate
Upper and be connected with transfer roller transmission, the top end face of lower compression roller and the top end face flush of transfer roller, its axial direction of lower compression roller upper edge is equal
Even to offer several rectangular recess, the width of rectangular recess is less than adjacent the distance between two pieces of cutting sheets, on direction of transfer
The adjacent center line of two pieces of cutting sheets and the center line of rectangular recess coincides, and upper pressure roller is set to the top of lower compression roller, riser
Have two pieces and be respectively arranged on the both sides of transfer roller, the both ends of upper pressure roller are set up on two pieces of risers, upper pressure roller be equipped with it is several with
The rectangular cam that rectangular recess matches；Transverse cuts mechanism includes adjustable for height transverse cutting machine, and transverse cutting machine is cut
The direction of transfer for cutting direction and transfer roller is perpendicular, and the Cutting Length of transverse cutting machine is not less than outermost two pieces on shear roller
The distance between cutting sheet.
Further, the height of the shearing partition board is adjustable, shearing partition board, the first frame plate and the second frame plate respectively with connect
Bar is threadedly coupled.
Further, the bottom surface of one end that the shearing partition board is connected with the second frame plate is frosting.
Further, the riser is lifted by elevating mechanism, and elevating mechanism includes lower cross plate, cylinder and lifting
Bar, lower cross plate are connected with rack, and cylinder is set on lower cross plate, and the movable end of cylinder is connected with upper cross plate, the both ends point of upper cross plate
It is not connected with riser by elevating lever.
Further, the depth of the rectangular recess and the height of rectangular cam are identical.
Further, the transverse cutting machine is connected by height adjustment assembly with side plate, and height adjustment assembly includes inserting
Plate, I-shaped block and adjusting bolt, plate are connected with side plate, and elongated slot is offered at the top of plate, and I-shaped block is inserted in elongated slot, long
The top of slot is equipped with T-shaped block, and the both ends of T-shaped block are connected with plate, and adjusting bolt is threadedly coupled with T-shaped block and I-shaped block successively；
The both ends of transverse cutting machine are connected with the I-shaped block of both sides respectively.
Further, the side of the rack is equipped with bracket, and transmission motor is set on bracket.
Compared with prior art, beneficial effects of the present invention are as follows：
Structure of the invention is compact, easy to operate, without in advance by cutting machine by steel plate partition at after small grid of steel bars again
Bending is carried out one by one.Steel plate cutting is separated into elongate steel plate by the present invention by cutting sheet, not only can be with by cutting partition board
Steel plate is fixed, keeps cutting more steady, while it is smooth to polish the surface of steel plate, to effectively remove steel plate
The rust staining on surface.The different shear roller of cutting sheet spacing is replaced according to the width size of required U-shaped steel, while being replaced corresponding
Upper pressure roller and lower compression roller, you can process the U-shaped steel of different in width.By the height of the adjustable upper pressure roller of elevating mechanism, thus
Adjust the depth of the U-type groove of U-shaped steel.It is cut by transverse cutting machine according to the length of required U-shaped steel.The present invention passes through
Time processing operates the processing that can at least complete a single u-shaped slot, high in machining efficiency.Gradually by the cooperation of upper pressure roller and lower compression roller
U-type groove is formed, the uniform force of steel plate processes the high-quality of the U-shaped steel of formation, and equipment takes up little area.
Description of the drawings
Fig. 1 is the structural schematic diagram of the processing unit (plant) of steel of the present invention.
Fig. 2 is the partial enlarged view of Fig. 1 of the present invention.
Fig. 3 is the partial structural diagram of the processing unit (plant) of steel of the present invention.
Specific implementation mode
To make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, with reference to
Specific implementation mode, the present invention is further explained.
Referring to Fig. 1~Fig. 3, a kind of processing unit (plant) of steel of the present invention, including rack 10, transport mechanism, longitudinal direction
Cutting mechanism 30, bending mechanism 40 and lateral shear mechanism 50.The both sides at the top of rack 10 are equipped with side plate 11.Transport mechanism packet
Include the transfer roller 21 of transmission motor 20 and several transverse strands between two blocks of side plates 11, transmission motor 20 and 21 chain of transfer roller
Wheel transmission is connected.Longitudinal shear mechanism 30, bending mechanism 40 and lateral shear mechanism 50 along transport mechanism direction of transfer successively
It is set up in the top of transfer roller 21.Longitudinal shear mechanism 30 includes shear roller, shear motor 31, shearing partition board 32 and U-shaped
First frame plate 33 and the second frame plate 34.First frame plate 33 and the second frame plate 34 be set to the both sides of shear roller and bottom respectively with side plate
11 are connected, and shear motor 31 is set on the first frame plate 33.Shear roller is driven by shear motor 31.First frame plate 33 and the second frame
The both ends of plate 34 are connected by U-shaped connecting plate 35 respectively, U-shaped connecting plate 35 by L shaped plate 36 respectively with the first frame plate 33 and the
Two frame plates 34 are connected, and adjusting elongated slot is offered in L shaped plate 36, can be according to the thickness of steel plate to keep the height of shear roller adjustable
Adjust accordingly the height of shear roller.U-shaped connecting plate 35 is equipped with bearing block, and the both ends of shear roller are set up on bearing block.It cuts
Cut the cutting sheet 38 that roller upper edge its axial direction is uniformly provided with several annulars.Shearing partition board 32 is set to the top of transfer roller 21 and both ends are logical
Connecting rod 39 is crossed respectively to be connected with the first frame plate 33 and the second frame plate 34, shear offered on partition board 32 it is several with 38 phase of cutting sheet
Matched strip-cutting slot 37.Bending mechanism includes bending motor 41, upper pressure roller 42, lower compression roller 43 and liftable riser
44.The both ends of lower compression roller 43 are set up on side plate 11 and are connected with the transmission of transfer roller 21, the top end face and transfer roller of lower compression roller 43
21 top end face flush.Its axial direction of 43 upper edge of lower compression roller is uniformly provided with several rectangular recess 431, the width of rectangular recess 431
Degree is less than adjacent the distance between two pieces of cutting sheets 38.The center line and rectangle of two pieces of adjacent cutting sheets 38 on direction of transfer
The center line of groove 43 coincides.Upper pressure roller 42 is set to the top of lower compression roller 43.Riser 44 has two pieces and is respectively arranged on transfer roller
The both ends of 21 both sides, upper pressure roller 42 are set up on two pieces of risers 44, and upper pressure roller 42 is equipped with several with 431 phase of rectangular recess
The rectangular cam 421 matched.Transverse cuts mechanism includes adjustable for height transverse cutting machine 51.The cut direction of transverse cutting machine 51
Perpendicular with the direction of transfer of transfer roller 21, i.e., row's cutting head transverse strands of transverse cutting machine 51 are set to the upper of transfer roller 21
Side, and it is perpendicular with direction of transfer.The Cutting Length of transverse cutting machine 51 is not less than outermost two pieces of cutting sheets on shear roller
The distance between 38.
The side of side plate 11 is equipped with control cabinet (not drawn in figure), and control cabinet is equipped with several control buttons and work indicates
Lamp.
Be provided between two pieces of risers 44 and shelve plate, bending motor 41 be set to shelve on plate, and by fixed strip with shelve
Plate is mutually fixed.It bending motor 41 and shelves and is equipped with damping cushion between plate.
The height for shearing partition board 32 is adjustable, adjusts height appropriate according to different steel plate thickness, shears partition board 32, first
Frame plate 33 and the second frame plate 34 are threadedly coupled with connecting rod 39 respectively.
The bottom surface of one end that shearing partition board 32 is connected with the second frame plate 34 is frosting.
Riser 44 is lifted by elevating mechanism, and is oriented to by guiding mechanism, keeps lifting more steady.Lifting
Mechanism includes lower cross plate 61, cylinder 62 and elevating lever 63.Lower cross plate 61 is connected with rack 10, and cylinder 62 is set on lower cross plate 61,
The movable end of cylinder 62 is connected with upper cross plate 64, and the both ends of upper cross plate 64 are connected by elevating lever 63 with riser 44 respectively.Pass through
Elevating mechanism to adjust the height of upper pressure roller 42, to adjust U-shaped steel U-type groove depth.
The depth of rectangular recess 431 is identical as the height of rectangular cam 421.
Transverse cutting machine 51 is connected by height adjustment assembly with side plate 11.Height adjustment assembly includes plate 71, I-shaped
Block 72 and adjusting bolt 73.Plate 71 is connected with side plate 11, and the top of plate 71 offers elongated slot, and I-shaped block 72 is inserted in elongated slot
In.The top of elongated slot is equipped with T-shaped block 74, and the both ends of T-shaped block 74 are connected with plate 71, adjusting bolt 73 successively with T-shaped block 74 and
I-shaped block 72 is threadedly coupled.The both ends of transverse cutting machine 51 are connected with the I-shaped block 72 of both sides respectively.
The side of rack 11 is equipped with bracket 12, and transmission motor 20 is set on bracket 12.
The output end of live-roller 21 is equipped with certified products splicing platform (not drawn in figure) and waste product splicing platform (not drawn in figure), and waste product connects
There are two material platforms and is respectively arranged on the both sides of certified products splicing platform.Waste product splicing platform can effectively store steel plate both sides and cut the side to be formed
Corner material.
In the use of the present invention, by a monoblock steel plate be set to transfer roller 21 input terminal, started by control cabinet, steel plate to
It is preceding to transmit and by longitudinal shear mechanism, steel plate cutting is separated into the elongate steel plate of string configuration by cutting sheet 38
80.During conveying and cutting, steel plate can be not only fixed by cutting partition board 32, keeps cutting more flat
Surely, while by the frosting of its bottom so that the surface of steel plate is polished smooth, and the rust staining of surface of steel plate can be effectively removed.Shearing
Roller is detachably connected with U-shaped connecting plate 35.Side plate 11 is equipped with notch, and the fill block adaptable with it, lower compression roller are equipped in notch
43 are connected with fill block, fill block and side plate can 11 dismountings be connected.Upper pressure roller 42 is detachably connected with riser 44.It can be according to required U
The width size of shaped steel replaces the different shear roller of 38 spacing of cutting sheet, while replacing corresponding upper pressure roller 42 and lower compression roller
43.Rectangular recess 431 aligns with the center line per block length bar steel plate.Elongate steel plate 80 is recessed by corresponding rectangle respectively
Slot 431 and the cooperation of rectangular cam 421 carry out the compacting of U-type groove to it and form U-shaped steel, pass through the adjustable above pressure roller 43 of elevating mechanism
Height, to adjust U-shaped steel U-type groove depth.The U-shaped steel of strip is as transfer roller 21 is fed forward and passes through transverse direction
The both sides of cutting mechanism, lateral shear mechanism are equipped with inductive probe and linear measure longimetry part, pass through inductive probe and linear measure longimetry part
The length for measuring the elongate steel plate 80 passed through, measures signal and feeds back to control cabinet.Control cabinet is according to the length of required U-shaped steel
It is cut by controlling transverse cutting machine 51.The present invention can at least complete the processing of a single u-shaped slot by time processing operation,
It is high in machining efficiency, and processing quality is good.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (7)
1. a kind of processing unit (plant) of steel, it is characterised in that：Including rack, transport mechanism, longitudinal shear mechanism, bending mechanism and
The both sides of lateral shear mechanism, the top of rack are equipped with side plate, and transport mechanism includes that transmission motor and several transverse strands are set to
Transfer roller between two blocks of side plates, transmission motor are connected with transmission roller chain transmission, longitudinal shear mechanism, bending mechanism and transverse direction
Cutting mechanism is set up in the top of transfer roller along the direction of transfer of transport mechanism successively；Longitudinal shear mechanism includes shear roller, cuts
The first frame plate and the second frame plate of motor, shearing partition board and U-shaped are cut, the first frame plate and the second frame plate are set to the two of shear roller
Side and bottom is connected with side plate respectively, shear motor are set on the first frame plate, and shear roller is driven by shear motor, the first frame plate
It is connected respectively by U-shaped connecting plate with the both ends of the second frame plate, U-shaped connecting plate is equipped with bearing block, and the both ends of shear roller are set up
In on bearing block, its axial direction of shear roller upper edge is uniformly provided with the cutting sheet of several annulars, and shearing partition board is set to the top of transfer roller
And both ends are connected with the first frame plate and the second frame plate respectively by connecting rod, shear offered on partition board it is several with cutting sheet phase
The strip-cutting slot matched；Bending mechanism includes bending motor, upper pressure roller, lower compression roller and liftable riser, and the two of lower compression roller
End-rack is set on side plate and is connected with transfer roller transmission, the top end face of lower compression roller and the top end face flush of transfer roller, lower compression roller
Its axial direction of upper edge is uniformly provided with several rectangular recess, the width of rectangular recess be less than between two pieces of adjacent cutting sheets away from
From the adjacent center line of two pieces of cutting sheets and the center line of rectangular recess coincide on direction of transfer, and upper pressure roller, which is set to, to be pushed
The top of roller, riser have two pieces and are respectively arranged on the both sides of transfer roller, and the both ends of upper pressure roller are set up on two pieces of risers, upper pressure roller
It is equipped with several rectangular cams to match with rectangular recess；Transverse cuts mechanism includes adjustable for height transverse cutting machine, horizontal
Perpendicular to the cut direction of cutting machine and the direction of transfer of transfer roller, the Cutting Length of transverse cutting machine is not less than on shear roller
The distance between outermost two pieces of cutting sheets.
2. the processing unit (plant) of steel according to claim 1, it is characterised in that：The height of the shearing partition board is adjustable, cuts
Partition board, the first frame plate and the second frame plate is cut to be threadedly coupled with connecting rod respectively.
3. the processing unit (plant) of steel according to claim 2, it is characterised in that：The shearing partition board is connected with the second frame plate
One end bottom surface be frosting.
4. the processing unit (plant) of steel according to claim 1, it is characterised in that：The riser is risen by elevating mechanism
Drop, elevating mechanism includes lower cross plate, cylinder and elevating lever, and lower cross plate is connected with rack, and cylinder is set on lower cross plate, the work of cylinder
Moved end is connected with upper cross plate, and the both ends of upper cross plate are connected by elevating lever with riser respectively.
5. the processing unit (plant) of steel according to claim 1, it is characterised in that：The depth of the rectangular recess and rectangle are convex
The height of block is identical.
6. the processing unit (plant) of steel according to claim 1, it is characterised in that：The transverse cutting machine is adjusted by height
Component is connected with side plate, and height adjustment assembly includes that plate, I-shaped block and adjusting bolt, plate are connected with side plate, the top of plate
Portion offers elongated slot, and I-shaped block is inserted in elongated slot, and the top of elongated slot is equipped with T-shaped block, and the both ends of T-shaped block are connected with plate, adjusts
Section bolt is threadedly coupled with T-shaped block and I-shaped block successively；The both ends of transverse cutting machine are connected with the I-shaped block of both sides respectively.
7. the processing unit (plant) of steel according to claim 1, it is characterised in that：The side of the rack is equipped with bracket, passes
Power transmission machine is set on bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610928702.5A CN106541276B (en) | 2016-10-31 | 2016-10-31 | A kind of processing unit (plant) of steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610928702.5A CN106541276B (en) | 2016-10-31 | 2016-10-31 | A kind of processing unit (plant) of steel |
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| Publication Number | Publication Date |
|---|---|
| CN106541276A CN106541276A (en) | 2017-03-29 |
| CN106541276B true CN106541276B (en) | 2018-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610928702.5A Active CN106541276B (en) | 2016-10-31 | 2016-10-31 | A kind of processing unit (plant) of steel |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106903200A (en) * | 2017-04-28 | 2017-06-30 | 嘉善优联物流装备有限公司 | A kind of continuous processing device of steel plate |
| CN107775355A (en) * | 2017-10-31 | 2018-03-09 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of automatic uncoiling cutter of steel band |
| CN114030812B (en) * | 2021-10-27 | 2023-06-23 | 肇庆宏旺金属实业有限公司 | Conveyor belt device for steel belt processing |
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| CN201638889U (en) * | 2010-03-23 | 2010-11-17 | 东莞市鸿宝锂电科技有限公司 | Cutter device of slitting machine |
| CN201792035U (en) * | 2010-09-16 | 2011-04-13 | 鞍钢股份有限公司 | Burr press-in preventing device in cutting process of steel plate |
| CN203791723U (en) * | 2014-03-24 | 2014-08-27 | 天津市聚永顺科技发展有限公司 | Multi-strip slitting machine |
| CN204339009U (en) * | 2014-12-02 | 2015-05-20 | 齐鲁工业大学 | A kind of battery case steel band slitter |
| CN204366675U (en) * | 2014-12-26 | 2015-06-03 | 垫江县发明协会 | A kind of dust protected rust removing machine for steel plate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3901797B2 (en) * | 1997-05-15 | 2007-04-04 | ショーダテクトロン株式会社 | Plate shearing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201638889U (en) * | 2010-03-23 | 2010-11-17 | 东莞市鸿宝锂电科技有限公司 | Cutter device of slitting machine |
| CN201792035U (en) * | 2010-09-16 | 2011-04-13 | 鞍钢股份有限公司 | Burr press-in preventing device in cutting process of steel plate |
| CN203791723U (en) * | 2014-03-24 | 2014-08-27 | 天津市聚永顺科技发展有限公司 | Multi-strip slitting machine |
| CN204339009U (en) * | 2014-12-02 | 2015-05-20 | 齐鲁工业大学 | A kind of battery case steel band slitter |
| CN204366675U (en) * | 2014-12-26 | 2015-06-03 | 垫江县发明协会 | A kind of dust protected rust removing machine for steel plate |
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| CN106541276A (en) | 2017-03-29 |
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