Disclosure of Invention
In order to overcome the defects, the invention provides the flowmeter testing tool, which has a simple structure, can test the flow in the pipeline at different angles at the same time, and can realize outdoor waterproof.
The invention adopts the technical scheme for solving the technical problems: the utility model provides a flowmeter test fixture, includes fixed external member, sensor and sensor locating component, fixed mounting that fixed external member can dismantle is equipped with a plurality of positioner on the pipeline outside surface that awaits measuring on the fixed external member, and fixed mounting has the sensor on the sensor locating component, and the sensor's of sensor induction section in close contact with sensor locating component surface, and at least one sensor locating component can dismantle install on each positioner of fixed external member, and each positioner can keep each sensor locating component in close contact with pipeline surface.
As a further improvement of the invention, the fixing sleeve comprises a first flange plate, a second flange plate, a first bushing, a second bushing and a connecting piece, wherein the first flange plate is in butt joint with the second flange plate to form an annular flange plate sleeve, the first bushing is in butt joint with the second bushing to form an annular bushing, a channel for a pipeline to be detected to penetrate through is formed in the inner side of the annular bushing, the annular flange plate sleeve is tightly sleeved on the outer side of the annular bushing, and the first flange plate and the second flange plate are fixedly connected together by the connecting piece.
As a further improvement of the invention, the first bushing and the second bushing are both polyurethane bushings, and a plurality of annular grooves which are axially arranged at intervals are formed on the inner side wall of the annular bushing formed by the first bushing and the second bushing.
As a further improvement of the invention, the connecting piece comprises a locating pin, a connecting bolt and a spring gasket, wherein connecting lugs extending outwards along the radial direction of the pipeline are respectively formed on the side walls of the first flange plate and the second flange plate, the locating pin is fixedly arranged on the connecting lugs on the first flange plate, a locating hole opposite to the locating pin is formed in the connecting lugs on the second flange plate, the locating pin can be just inserted into the locating hole, connecting through holes and connecting threaded holes opposite to the locating pin are also formed in the connecting lugs on the first flange plate and the second flange plate, and the connecting bolt passes through the spring gasket and the connecting through holes and is finally in threaded connection with the connecting threaded holes.
As a further improvement of the invention, the positioning device on the fixing sleeve comprises a plurality of guide rails which are fixedly arranged at one end of the fixing sleeve and extend along the radial direction of the pipeline, a stop block which can be detachably and fixedly arranged at one end of the guide rail far away from the pipeline, and a propping mechanism, wherein the sensor positioning component can be slidably sleeved on the guide rail along the length direction of the guide rail, one end of the propping mechanism is connected with the stop block, the other end of the propping mechanism is tightly propped against the surface of one side of the sensor positioning component, which is opposite to the pipeline, and the length between the two ends of the propping mechanism can be extended and contracted.
As a further improvement of the invention, the jacking mechanism is a locking screw movably screwed with the stop block.
As a further improvement of the invention, the cross section of the guide rail is of a T-shaped structure, a T-shaped chute is formed on the sensor positioning assembly, and the guide rail is inserted into the T-shaped chute of the sensor positioning assembly.
As a further improvement of the invention, the sensor positioning assembly comprises a wedge block, a fixed block, a sealing ring, a cover plate, a gram head and a connecting body, wherein an arc-shaped surface matched with the appearance of the pipeline is formed on one side of the wedge block facing the pipeline, an inclined plane with an included angle with the horizontal plane is formed at the upper end of the wedge block, an acute included angle is formed between the inclined plane and the arc-shaped surface, a perforation for accommodating the sensor head is formed on the inner side of the fixed block, annular grooves are respectively formed on the end surfaces of the two ends of the fixed block along the perforation axis, the sealing ring is just arranged in the grooves, one end of the fixed block along the perforation axis is covered on the inclined plane of the wedge block, the cover plate is covered on the surface of the other end of the fixed block along the perforation axis, the connecting body is used for fixedly connecting the cover plate, the fixed block and the wedge block into a whole, a central hole is formed on the cover plate, the gram head is sealed and inserted into the central hole of the cover plate, the sensor wire head penetrates out from the middle of the gram head, and the sealing ring is compressed between the fixed block and the fixed block.
As a further improvement of the invention, the arc-shaped surface of the wedge-shaped block is coated with silica gel, and the gap formed by the sensor head, the inclined surface of the wedge-shaped block and the perforation of the fixed block is filled with silica gel.
As a further improvement of the invention, the connector is a connecting screw.
The beneficial effects of the invention are as follows: according to the invention, the plurality of positioning devices are arranged on the fixing sleeve, the sensor positioning assemblies provided with the sensors are arranged on the positioning devices, the simultaneous detection of a plurality of angles on the cross section of the pipeline is realized through the arrangement of the sensor positioning assemblies at different positions around the pipeline, and the flow test tool can be suitable for the pipeline test of different diameters, and has the advantages of wide application range, high detection precision, small detection error and capability of realizing outdoor waterproof through structural design.
Detailed Description
Examples: the utility model provides a flowmeter test fixture, includes fixed external member, sensor 1 and 1 locating component of sensor, fixed external member can dismantle fixed mounting be equipped with a plurality of positioner on the 2 outside surfaces of pipeline that await measuring on fixed external member, and fixed mounting has sensor 1 on the 1 locating component of sensor, and the sensor 1's of sensor 1 response portion in close contact with 1 locating component surface, and at least one 1 locating component of sensor can dismantle the installation on each positioner of fixed external member, and each positioner can keep each 1 locating component in close contact with pipeline 2 surfaces of sensor.
This patent realizes dismantling fast and fixed connection with pipeline 2 through fixed external member, connects and dismantles conveniently, then installs each sensor 1 locating component who is equipped with sensor 1 on the positioner of fixed external member, realizes that the flow detects in pipeline 2 of multiposition, multi-angle, and detection error is little, and detection accuracy is high.
The fixing sleeve comprises a first flange 3, a second flange 4, a first lining 5, a second lining 6 and a connecting piece, wherein the first flange 3 is in butt joint with the second flange 4 to form an annular flange sleeve, the first lining 5 is in butt joint with the second lining 6 to form an annular sleeve, a channel for the pipeline 2 to be detected to penetrate is formed on the inner side of the annular sleeve, the annular sleeve is tightly sleeved on the outer side of the annular sleeve, the first flange and the second flange are fixedly connected together by the connecting piece, an annular structure is formed by the butt joint of the first flange 3 and the second flange 4, the annular sleeve combined by the first lining 5 and the second lining 6 is arranged in the annular structure, the tight connection of the pipeline 2 is realized, the connection is stable, the use is convenient, the surface of the pipeline 2 cannot be damaged, besides the structure, the fixing connection with the pipeline 2 can be realized by adopting a binding belt, a magnetic device, a clamping device with a hinge and the like, and the structure is an equivalent replacement structure which can be easily thought of by a person skilled in the art according to the patent.
The first bush 5 and the second bush 6 are polyurethane bush, be formed with a plurality of axial interval arrangement's annular slot on the annular bush inside wall that first bush 5 and second bush 6 formed, through adopting polyurethane material preparation bush, realize the elastic clamping to pipeline 2, guarantee to connect stably, simultaneously because polyurethane material surface smoothness can not harm pipeline 2 surface, and first, two bush inboard forms annular slot structure, its inside also forms the structure of strengthening rib, the intensity of bush has effectively been improved, and the slot is for the bush elastic deformation provides the space when pressing from both sides tightly, of course first, two bush can also adopt other materials such as rubber etc. except adopting polyurethane material.
The connecting piece comprises a locating pin 7, a connecting bolt 8 and a spring gasket 9, connecting lugs extending outwards along the radial direction of the pipeline 2 are formed on the side walls of the first flange plate 3 and the second flange plate 4 respectively, the locating pin 7 is fixedly installed on the connecting lugs on the first flange plate 3, locating holes opposite to the locating pin 7 are formed in the connecting lugs on the second flange plate 4, the locating pin 7 can be just inserted into the locating holes, connecting through holes and connecting threaded holes opposite to the positions are further formed in the connecting lugs on the first flange plate 3 and the second flange plate 4, the connecting bolt 8 passes through the spring gasket 9 and finally is in threaded connection with the connecting threaded holes after passing through the connecting through holes, rapid and accurate butt joint of the first flange plate 3 and the second flange plate 4 can be realized through matching of the locating pins 7 and the locating holes, firm splicing combination of the first flange plate 3 and the second flange plate 4 can be realized through the connecting bolt 8, and the spring gasket 9 can avoid detection failure caused by loosening of the connecting bolt 8 in the detection process.
The positioning device on the fixed external member comprises a plurality of guide rails 10 which are fixedly arranged on one end of the fixed external member and extend along the radial direction of the pipeline 2, a stop block 11 which can be detached and fixedly arranged on one end of the guide rails 10 far away from the pipeline 2, and a tightening mechanism, wherein the sensor 1 positioning component can be arranged on the guide rails 10 in a sliding mode along the length direction of the guide rails 10, one end of the tightening mechanism is connected with the stop block 11, the other end of the tightening mechanism is tightly abutted against one side surface of the sensor 1 positioning component, the length between two ends of the tightening mechanism can stretch out and draw back, quick accurate positioning of the sensor 1 positioning component is realized through a track, the tightening mechanism can keep the sensor 1 positioning component to be always in close contact with the pipeline 2, detection accuracy is ensured, besides the structure, a plurality of mounting holes are formed in the fixed external member, positioning and assembly are realized through bolts, position adjustment of the sensor 1 positioning component is realized through the bolts corresponding to different mounting holes, or a gear is arranged on the sensor 1 positioning component, position adjustment is realized through rotating the gear, and the fixed mounting of the sensor 1 positioning component is also realized through the connecting rod 7.
The pushing mechanism is a locking screw 12 movably screwed with the stop block 11, the feeding of the locking screw 12 is realized by rotating the locking screw 12, the sensor 1 positioning component is pushed tightly, the locking screw 12 is preferably a screw with a handle, the locking screw is convenient to rotate, and a nut is optimally arranged on the locking screw 12 and used for preventing looseness, and the locking screw can also be a connecting rod mechanism or an elastic piece.
The cross section of the guide rail 10 is of a T-shaped structure, a T-shaped chute is formed in the sensor 1 positioning assembly, the guide rail 10 is inserted into the T-shaped chute of the sensor 1 positioning assembly, the T-shaped guide rail 10 is matched with the T-shaped chute, and limitation in the circumferential direction is realized while guiding is realized.
The sensor 1 positioning component comprises a wedge-shaped block 13, a fixed block 14, a sealing ring 15, a cover plate 16, a gram head 17 and a connecting body 18, wherein an arc-shaped surface matched with the shape of the pipeline 2 is formed on one side of the wedge-shaped block 13 towards the pipeline 2, an inclined plane with an included angle with the horizontal plane is formed on the upper end of the wedge-shaped block 13, an acute angle is formed between the inclined plane and the arc-shaped surface, a perforation for accommodating the head of the sensor 1 is formed on the inner side of the fixed block 14, annular grooves are respectively formed on the end surfaces of the two ends of the fixed block 14 along the perforation axis, the sealing ring 15 is just arranged in the grooves, one end of the fixed block 14 along the perforation axis is arranged on the inclined plane of the wedge-shaped block 13, the cover plate 16 covers the other end surface of the fixed block 14 along the perforation axis, the connecting body 18 fixedly connects the cover plate 16, the fixed block 14 and the wedge-shaped block 13 into a whole, the cover plate 16 is provided with a central hole, the gram head 17 is inserted into the central hole of the cover plate 16 in a sealing manner, the line head of the sensor 1 penetrates out from the middle of the gram head 17, the cover plate 16, the fixed block 14 and the wedge block 13 are tightly pressed by the sealing ring 15, the connection with a fixed sleeve is realized through the wedge block 13, the fixed block 14 is positioned on the inclined surface of the wedge block 13, the sensor 1 is obliquely placed, the head of the sensor 1 is inserted into the through hole of the fixed block 14 and tightly contacts with the surface of the wedge block 13, the sensor 1 can accurately sense the flow in the pipeline 2 due to the close contact between the wedge block 13 and the pipeline 2, the sealing positioning of the sensor 1 is realized through the cover plate 16, the gram head 17 and the sealing ring 15, the accurate detection of the sensor 1 is ensured, and the detection error caused by air is avoided.
The arc-shaped surface of the wedge-shaped block 13 is coated with silica gel, gaps formed by the head of the sensor 1, the inclined surface of the wedge-shaped block 13 and the perforation of the fixed block 14 are filled with silica gel, and air between contact surfaces and between the sensor 1, the wedge-shaped block 13 and the fixed block 14 can be prevented from influencing detection accuracy by coating designated silica gel on each contact surface.
The connector 18 is a connecting screw.
The using method of the flowmeter testing tool comprises the following steps:
step one: preparation of the fixation kit:
1. before the first flange plate and the second flange plate are installed, whether the T-shaped track is firmly installed or not is firstly confirmed, the direction of the T-shaped track is noted, and the surface with the M8 screw holes faces outwards;
2. selecting a first lining and a second lining which are made of proper polyurethane according to the outer diameter of the pipeline 2, and placing the first lining and the second lining into clamping grooves of the first flange plate and the second flange plate;
3. confirming whether the positioning pin 7 is correctly installed in the first flange 3 with the M12 screw through hole, and enabling the surface of the positioning pin 7 with the guide angle to face the second flange 4;
step two: installation of the fixing sleeve:
1. combining the confirmed first flange plate and the confirmed second flange plate on the pipeline 2 by two hands, and ensuring that the positioning pins 7 of the first flange plate 3 are led into the positioning holes of the second flange plate 4;
2. combining and locking the first flange plate and the second flange plate by using an inner hexagon screw with the diameter of M12 x 30;
3. note that the spring washer 9 needs to be installed on the inspection screw;
step three: the sensor 1 positioning assembly is mounted on the fixed sleeve:
1. the positioning component of the sensor 1 provided with the sensor 1 is matched with the T-shaped guide rail 10 through the T-shaped chute and is arranged on the first flange plate and the second flange plate of the fixed sleeve, and is pushed until the arc surface on the wedge-shaped block 13 of the positioning component of the sensor 1 is contacted with the pipeline 2;
2. before installation, determining whether the arc contact surface of the wedge-shaped block 13 and the pipeline 2 is coated with designated silica gel;
3. before installation, confirming whether the contact surface of the head of the sensor 1 and the wedge-shaped block 13 is coated with designated silica gel;
4. after confirming the contents of the steps 2 and 3, installing other wedge-shaped block 13 components on the flange plate according to the method in the step 1;
step four: the sensor 1 positioning assembly is tightly propped and positioned:
1. fixing a metal stop block 11 on the end face of a T-shaped track of a flange plate by using an inner hexagon screw of M8 x 25;
2. before locking, visually checking whether the stop block 11 is horizontal to the pipeline 2;
3. a locking screw 12 provided with an M12 nut is screwed into a screw hole of the stop block 11 until a wedge-shaped block 13 is tightly attached to the pipeline 2 by hand;
4. the nut is then tightened with a wrench in order to prevent loosening of the wedge 13 during operation.
The assembly procedure of the sensor 1 positioning assembly is as follows:
1. firstly, proper sealing rings 15 are arranged in grooves on two end faces of a fixed block 14;
2. fixing the fixed block 14 provided with the sealing ring 15 on the wedge block 13 by using an inner hexagon screw with the diameter of M5 x 35;
3. placing the sensor 1 coated with the silica gel into the fixed block 14, and pressing the head of the sensor 1 to forcibly rotate towards the inclined plane of the wedge block 1345 degrees by hand until the silica gel appears on the head of the sensor 1, so as to prevent air from existing in the sensor;
4. fixing the cover plate 16 with the sealing ring 15 mounted on the fixed block 14 (note that the wire head of the sensor 1 needs to pass through the central hole of the cover plate 16 before being mounted);
5. the step of installing the gram header 17 is as follows: firstly unscrewing the lock cap, taking out the middle polyurethane rubber sleeve, enabling the wire head of the sensor 1 to pass through the middle of the gram head 17, and clamping the polyurethane rubber sleeve on the cable of the sensor 1 by hands; the cover plate 16 is fixed with the screw of the gram head 17 by a spanner, and then the polyurethane rubber sleeve is plugged into the gram head 17 to screw the lock cap.