A kind of Total heat exchange film and preparation method thereof
Technical field
The invention belongs to polymer composite material field, more particularly to hydrophily, high heat conductance composite, tool
Body is a kind of Total heat exchange film and preparation method thereof, further relates to a kind of Total heat exchange core body including the Total heat exchange film, a kind of
Total-heat exchanger and a kind of air-treatment unit including Total heat exchange core body including Total heat exchange core body.
Background technology
With requirement of the people to air quality and the development of passive building technology, improving energy utilization rate simultaneously improves air matter
Amount becomes one of green building field focus.During new blower fan use, for the energy consumption often duty of Fresh air handing
Adjust more than the 30% of total energy consumption.Fresh air-changing device technology improves a lot in recent years, and which is usually by fresh air pipeline and interior
Exhaust duct carries out heat exchange to realize the effect of energy saving.It is using total-heat exchanger, mixed with what is discharged by fresh air
Turbid air carries out energy on Total heat exchange film and humidity is exchanged, and air energy in building and humidity can be adjusted and is returned
Receive, so as to effectively realize the target of building energy-saving reduction of discharging.Therefore, Total heat exchange technology has been increasingly becoming building energy saving field weight
One of point research direction.
At present, using aluminium core is fast and refill block more than the heat exchange pellet of existing new blower fan, aluminium core block is applied to Exchange of apparent heat
Device, it is impossible to carry out humidity i.e. latent heat and exchange;Refill block is applied to total-heat exchanger, but one side Exchange of apparent heat is not so good as aluminium core,
On the other hand easily go mouldy, block and breed bacteria, reducing air quality, service life is also shorter.
Under background above, the heat conduction for having technology to wish by using high heat conduction filler in recent years to improve Total heat exchange film
Coefficient, and then give moisture permeable membrane certain Exchange of apparent heat ability.In this regard, the main technology path for adopting has two kinds at present:
(1) high heat conduction refill.It is added in paper pulp using high heat conduction filler, improves the enthalpy exchange efficiency of refill.For example:
Disclose a kind of high-termal conductivity Graphene to be combined in the Chinese patent application of Application No. CN201410590943.4
Heat conduction filtering material, using water-soluble graphene and paper pulp, its content proportioning be water-soluble graphene≤2%, paper pulp >=98%,
Tabular is shaped to using paper technology after uniform mixing under normal temperature or mould molding is used.
(2) high heat conduction macromolecule core.With resin and high heat conduction filler as raw material, shaping in different ways prepares Total heat exchange
Film, improves the enthalpy exchange efficiency of macromolecule core.For example:
The Chinese patent application of Application No. CN201210332671.9 disclose a kind of heat exchange out-phase laminated film and
Its preparation method, the heat exchange out-phase laminated film are made up of high polymer, nonmetallic inorganic thing and high heat-conductivity conducting material, wherein
Nonmetallic inorganic thing forms multiphase solid film with crystalline phase particle disperse in polymer matrix;High polymer have it is soluble or
Meltability, nonmetallic inorganic thing have stratiform, a netted or cavernous structure, high heat-conductivity conducting material have stratiform, tubulose or other
Lattice structure, and high heat-conductivity conducting quality of materials accounts for the 1%~10% of high polymer and nonmetallic inorganic thing gross mass.
The Chinese patent application of Application No. CN201610118814.4 discloses a kind of cannulated tunica fibrosa, preparation side
Method and application, the wherein tunica fibrosa are hollow tubular structure, and tube wall ecto-entad includes cortex and porous support layer successively, its
In, the material of cortex is polyvinyl alcohol, and the thickness of cortex is 5-20 μm, contains Heat Conduction Material, heat conduction material in porous support layer
Material accounts for the 40-60% of porous support layer gross mass.
A kind of high heat conduction moisture permeable membrane and its system is disclosed in the Chinese patent application of Application No. CN201310120456.7
Preparation Method.High heat conduction moisture permeable membrane includes film base material and high heat conduction filler, and high heat conduction filler is in film base material and high heat conduction filler total amount
In content be 1-10wt%.
But above method is in actual mechanical process, major defect has at 2 points:
(1) heat filling is uniformly combined with base material, although improve certain Exchange of apparent heat efficiency, heat filling meeting
Block micro pores, affect hydrone to pass through film, reduce latent heat exchange efficiency on the contrary.
(2), when heat filling usage amount is few, it is impossible to form skeleton or network in the substrate, thermal conductivity improves limited;And lead
When hot filler usage amount is more, causes substrate imperfection more, be greatly reduced mechanical property, membrane lifetime critical constraints.
For this purpose, a kind of new Total heat exchange film of market demand, which can be on the premise of latent heat exchange rate not be reduced, effectively
Improve Exchange of apparent heat efficiency.
The content of the invention
For above-mentioned technical background and technical problem.The object of the invention is a kind of new Total heat exchange film of exploitation, it is intended to no
On the premise of reducing latent heat exchange rate, Exchange of apparent heat efficiency is effectively improved.For this purpose, the present invention is hydrophilic using high heat conduction
Property composite fibre be that base material forms heat conduction hydrophilic fibers network as skeleton or base material, then apply on the skeleton or base material hydrophilic
Property polymer composite formed Total heat exchange film.
The invention provides a kind of Total heat exchange film, including heat conduction hydrophilic porous structure film and to be coated in the heat conduction hydrophilic
Hydrophilic macromolecule composite on loose structure film;Wherein, the heat conduction hydrophilic porous structure film is mainly hydrophilic by heat conduction
Composite fibre is made by non-woven fabrics craft or process for pressing, and the hydrophilic composite fibre of the heat conduction includes that hydrophilic fibre and height are led
Hot filler, the hydrophilic macromolecule composite include hydrophilic high molecular material and filler.
Wherein, the heat conduction hydrophilic porous structure film is heat conduction hydrophilic nonwoven fabrics.
Wherein, the grammes per square metre of the heat conduction hydrophilic nonwoven fabrics is 30-50g/m2, preferably 40g/m2。
Wherein, the hydrophilic composite fibre of the heat conduction is made up of melt spinning method or solution spinning.
Wherein, the hydrophilic fibre includes at least one in regenerated fiber and hydrophily synthetic fibers.
Wherein, the regenerated fiber includes viscose rayon, and the hydrophily synthetic fibers are included Jing after hydrophilic modifying process
Terylene, acrylic fibers, at least one in polyamide fibre or polypropylene fibre.
Wherein, the high heat conduction filler includes in Graphene, carbon fiber, CNT, graphite, metal dust at least one
Kind.
Wherein, 0.1-20% of the content of the high heat conduction filler for heat conduction hydrophilic porous structure film gross weight, preferably
3-10%.
Wherein, the hydrophilic high molecular material includes polyacrylic acid, polyvinyl alcohol of high degree of polymerization, polyvinylpyrrolidine
One or more in thermoplastic polyester after ketone, polydimethylacrylamiin and other hydrophilic modifyings process
Mixture.
Wherein, 0.1-5%, preferably 0.5- of the total amount of adding of described filler for hydrophilic macromolecule composite gross weight
3%.
Wherein, described filler includes hygroscopic agent, fire retardant and pore-foaming agent.
Wherein, the hygroscopic agent includes hygroscopic inorganic hydrochlorate, hygroscopicity acylate, hygroscopicity multivalence alcohol, hygroscopicity
One or more mixture in macromolecule.
Wherein, the hygroscopicity acylate includes at least one in calcium lactate and pyrrole network alkanone hydroxy acid sodium.
Wherein, the hygroscopicity multivalence alcohol includes glycol.
Wherein, the hygroscopicity macromolecule includes starch and its modifier, polyglutamic acid, vinyl acetate, carboxymethyl cellulose
At least one in element.
Wherein, the hygroscopic agent must include hygroscopic inorganic hydrochlorate.
Wherein, the fire retardant includes at least one in inorganic flame retardant and organic flame retardant.
Wherein, the inorganic flame retardant includes aluminium hydroxide, calcium hydroxide, magnesium hydroxide, antimony oxide, silicon systems resistance
At least one in combustion agent (can be inorganic silica, alternatively organic siloxanes etc.).
Wherein, organic flame retardant includes at least one in polyphosphate antimony, ammonium bromide, chloridized polyolefin.
Wherein, the pore-foaming agent includes polyethylene glycol, preferably Polyethylene glycol-2000.
Wherein, the Total heat exchange film has the thermal conductivity factor and 492.0-1231.4g/ of 1.725-3.922W/ (m K)
m224 hours steam penetrating capacities.
Present invention also offers a kind of preparation method of above-mentioned Total heat exchange film, comprises the following steps:
A hydrophilic fibre and high heat conduction filler are made the hydrophilic composite fibre of heat conduction by ();
B () passes through non-woven fabrics craft or process for pressing, mainly make heat conduction by the hydrophilic composite fibre of the heat conduction hydrophilic many
Pore structure film;
C () dissolves hydrophilic high molecular material at a certain temperature, in a solvent, be subsequently adding filler, carries out constant temperature and stirs
Mix, dispersed rear formation hydrophilic macromolecule composite;
D the hydrophilic macromolecule composite is coated on the heat conduction hydrophilic porous structure film, after drying by ()
Obtain the Total heat exchange film.
Wherein, solvent selected from acetone described in step (c), water, ethanol, methyl alcohol, isopropanol, ethylene glycol, N- methylpyrroles
The mixed solvent of one or more in alkanone, dimethylformamide, dimethyl acetamide, glycol dimethyl ether.
Wherein, the temperature of dissolving described in step (c) and constant temperature stirring is 40-90 DEG C, and mixing time is that 2-24 is little
When.
Wherein, the coating method in step (d) includes in the tape casting, rolling process, die pressing, evaporation solvent method at least one
Kind.
Present invention also offers a kind of Total heat exchange core body, which includes above-mentioned Total heat exchange film, preferably mainly by above-mentioned complete
Heat exchange membranes are made, and wherein, are known by technique and method that Total heat exchange film makes Total heat exchange core body.
Present invention also offers a kind of total-heat exchanger, including above-mentioned Total heat exchange core body, also including housing, is arranged on institute
Fresh air air inlet on housing, fresh air air outlet, air draft air inlet, air draft air outlet is stated, the Total heat exchange core body is arranged at
In the housing.
Present invention also offers a kind of air-treatment unit, including above-mentioned Total heat exchange core body, also including unit box body, if
Put fresh air air inlet on the unit box body, fresh air air outlet, air draft air inlet, air draft air outlet, the Total heat exchange
Core body is arranged in the unit box body.
The invention provides a kind of new hydrophily high heat conduction Total heat exchange film and preparation method thereof, additionally provide it is a kind of by
Total heat exchange core body made by the Total heat exchange film, a kind of total-heat exchanger and one kind including the Total heat exchange core body
Including the air-treatment unit of the Total heat exchange core body.The network skeleton structure of the film or matrix structure are for main by heat conduction parent
Water composite fibre passes through non-woven fabrics craft or heat conduction hydrophilic porous structure film made by process for pressing, and which can effectively improve the biography of film
Hot property, is conducive to Exchange of apparent heat.And with this heat conduction hydrophilic porous structure film as base material, coated hydrophilic macromolecule is combined
Film is conducive to hydrone in the absorption and diffusion in vertical direction, the hygroscopic agent for wherein being added, fire retardant and cause on surface
Hole agent contributes to further improving the penetrability of hydrophilic macromolecule composite membrane.
Thus, Total heat exchange film of the invention effectively increases Total heat exchange film in the case where ensure that high moisture-inhibiting degree
Exchange of apparent heat ability.Wherein, the high heat conduction hydrophilic fibers net of the loose structure film being mainly made up of the hydrophilic composite fibre of heat conduction
Network structure while heat transfer is responsible for provides higher mechanical strength to Total heat exchange film, Total heat exchange membrane lifetime can be made big
It is higher than greatly paper membrane and pure polymeric membrane.
Specific embodiment
Embodiment 1
The Total heat exchange film of embodiment 1 is prepared for using following steps, the step includes:
(1) adopt the viscose rayon containing 5wt.% Graphenes for raw material, be processed as grammes per square metre 35g/m2, thickness be 260 μm
Non-woven fabrics;
(2) 10g polyvinyl alcohol is taken, 100ml water is added and is kept 90 DEG C of lasting seals to stir 2 hours and dissolve;It is subsequently added
0.05g calcium chloride, 0.05g calcium hydroxides and 0.1g Polyethylene glycol-2000s, 70 DEG C of insulation persistently stir 2 hours to additive point
Dissipate uniform, subsequent standing and defoaming 12 hours;
(3) the mixture even application for obtaining step (2) keeps 8 in nonwoven surface in 80 DEG C of air dry ovens
Hour is dried;Obtain Total heat exchange film.
Moisture-vapor transmission test is carried out to above-mentioned Total heat exchange film, and method of testing is according to GB GB1037-88.In test
Temperature is 38 DEG C, and under conditions of being 90% through face relative humidity, it is 841.5g/m to obtain 24 hours steam penetrating capacities2。
Heat conductivility test is carried out to above-mentioned Total heat exchange film wet film, and thermal conductivity factor is 1.725W/ (m K).
Embodiment 2
(1) adopt the hydrophilic acrylic fibers containing 20wt.% graphite for raw material, be processed as grammes per square metre 50g/m2, the nothing that thickness is 350 μm
Spin cloth;
(2) 20g polyvinylpyrrolidones are taken, 150ml 1-METHYLPYRROLIDONEs is added and is kept 60 DEG C of sealings persistently to stir
Dissolve within 4 hours;0.2g magnesium chlorides, 0.1g aluminium hydroxides and 0.1g Polyethylene glycol-2000s is subsequently added, 40 DEG C of insulation is persistently stirred
It is uniformly dispersed to additive within 8 hours;Subsequent standing and defoaming 12 hours;
(3) the mixture even application for obtaining step (2) keeps 12 in nonwoven surface in 60 DEG C of air dry ovens
Hour is dried;Obtain Total heat exchange film.
Moisture-vapor transmission test is carried out to above-mentioned Total heat exchange film, condition is same as Example 1, obtain 24 hours water and steam
Gas transit dose is 492.0g/m2。
Heat conductivility test is carried out to above-mentioned Total heat exchange film wet film, and thermal conductivity factor is 3.922W/ (m K).
Embodiment 3
(1) adopt the viscose rayon containing 20wt.% graphite for raw material, be processed as grammes per square metre 45g/m2, the nothing that thickness is 300 μm
Spin cloth;
(2) 20g polyacrylic acid is taken, 80ml ethanol is added and is kept 40 DEG C of sealings persistently to stir 2 hours and dissolve;It is subsequently added
0.05g magnesium chlorides, 0.1g pyrrolidones hydroxy acid sodium, 0.1g ammonium bromides and 0.2g Polyethylene glycol-2000s, 40 DEG C of insulation are persistently stirred
It is uniformly dispersed to additive within 12 hours;Subsequent standing and defoaming 12 hours;
(3) the mixture even application for obtaining step (2) keeps 6 in nonwoven surface in 80 DEG C of air dry ovens
Hour is dried;Obtain Total heat exchange film.
Moisture-vapor transmission test is carried out to above-mentioned Total heat exchange film, condition is same as Example 1, obtain 24 hours water and steam
Gas transit dose is 981.5g/m2。
Heat conductivility test is carried out to above-mentioned Total heat exchange film wet film, and thermal conductivity factor is 2.205W/ (m K).
Embodiment 4
(1) adopt the hydrophilic modifying polyster fibre containing 10wt.% CNTs for raw material, be processed as grammes per square metre 40g/m2, it is thick
Spend the non-woven fabrics for 300 μm;
(2) take 20g polydimethylacrylamiins, add 150ml acetone and keep 50 DEG C of sealings persistently stir 2 hours it is molten
Solution;0.05g aluminum oxide, 0.1g carboxymethylcellulose calciums, 0.2g antimony oxides and 0.05g Polyethylene glycol-2000s is subsequently added, is protected
Persistently stirring is uniformly dispersed 50 DEG C of temperature for 8 hours to additive;Subsequent standing and defoaming 12 hours;
(3) the mixture even application for obtaining step (2) keeps 10 in nonwoven surface in 60 DEG C of air dry ovens
Hour is dried;Obtain Total heat exchange film.
Moisture-vapor transmission test is carried out to above-mentioned Total heat exchange film, condition is same as Example 1, obtain 24 hours water and steam
Gas transit dose is 881.5g/m2。
Heat conductivility test is carried out to above-mentioned Total heat exchange film wet film, and thermal conductivity factor is 1.835W/ (m K).
Embodiment 5
(1) adopt the hydrophilic modifying polypropylene fiber containing 10wt.% carbon fibers for raw material, be processed as grammes per square metre 40g/m2, thickness
For 300 μm of non-woven fabrics;
(2) 5g polydimethylacrylamiins and 10g polyacrylic acid is taken, 150ml ethanol is added and is kept 40 DEG C of sealings to continue
Stirring is dissolved for 4 hours;Be subsequently added 0.01g calcium oxide, 0.01g polyglutamic acids, 0.02g polyphosphate antimonies and 0.1g polyethylene glycol-
2000, persistently stirring is uniformly dispersed for 12 hours to additive for 40 DEG C of insulation;Subsequent standing and defoaming 12 hours;
(3) the mixture even application for obtaining step (2) keeps 12 in nonwoven surface in 80 DEG C of air dry ovens
Hour is dried;Obtain Total heat exchange film.
Moisture-vapor transmission test is carried out to above-mentioned Total heat exchange film, condition is same as Example 1, obtain 24 hours water and steam
Gas transit dose is 1231.4g/m2。
Heat conductivility test is carried out to above-mentioned Total heat exchange film wet film, and thermal conductivity factor is 1.732W/ (m K).
Table 1 summarize the Total heat exchange film of embodiment of the present invention 1-5 and Application No. CN201210332671.9 and
The comparison of the Total heat exchange film in the Chinese patent application of CN201310120456.7.As can be seen from Table 1, with prior art phase
Than, the present invention Total heat exchange film by using heat conduction hydrophilic fibers network as the base material or skeleton of Total heat exchange film and
Hydrophilic macromolecule composite is applied on the base material or skeleton, and the penetrability and thermal conductivity of Total heat exchange film greatly improved.
The Total heat exchange film of 1 present invention of table and the contrast of prior art
Obviously, above-described embodiment is only intended to clearly illustrate example, and the not restriction to embodiment.It is right
For those of ordinary skill in the art, can also make on the basis of the above description other multi-forms change or
Change.There is no need to be exhaustive to all of embodiment.And thus it is extended obvious change or
Among changing still in the protection domain of the invention.