CN106521111B - A kind of environment-friendly type vacuum quenching oil and preparation method thereof - Google Patents

A kind of environment-friendly type vacuum quenching oil and preparation method thereof Download PDF

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Publication number
CN106521111B
CN106521111B CN201610993901.4A CN201610993901A CN106521111B CN 106521111 B CN106521111 B CN 106521111B CN 201610993901 A CN201610993901 A CN 201610993901A CN 106521111 B CN106521111 B CN 106521111B
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environment
friendly type
vacuum
oil
type vacuum
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CN106521111A (en
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吴顺洲
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NINGBO LANRUN ENERGY TECHNOLOGY Co Ltd
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NINGBO LANRUN ENERGY TECHNOLOGY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/56General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
    • C21D1/58Oils
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/74Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
    • C21D1/773Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material under reduced pressure or vacuum

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Lubricants (AREA)

Abstract

The invention discloses a kind of environment-friendly type vacuum quenching oil and preparation method thereof, the environment-friendly type vacuum quenching oil is made of the raw material of following parts by weight:72~88.7 parts of base oil, 1~5 part of more polyisobutene succinimides, 1~5 part of petroleum sodium sulfonate, 8~15 parts of chlorinated paraffin, 0.5~1 part of molybdenum dialkyldithiocarbamacompositions of vulcanization, 4,4 ' di-2-ethylhexylphosphine oxides (2,6 di-tert-butylphenols) 0.1~0.5 part, 0.1~0.3 part of 2,6 di-tert-butyl p-cresol, 0.1~0.2 part of polydimethyl siloxane fluid, 0.5~1 part of dodecenylsuccinic acid.Product of the present invention is tasteless, nontoxic, with good inoxidizability and thermal stability, it can guarantee that workpiece is not oxidized during heating quenching under very high vacuum degree, steel can be hardened to more than HRC65 in the very wide scope of low pressure, be quenched suitable for large and medium-sized aeronautic structure steel, bearing steel, mould steel and other steel alloys simultaneously.Products Show temperature in use of the present invention:50~100 DEG C, in special circumstances up to 150 DEG C.

Description

A kind of environment-friendly type vacuum quenching oil and preparation method thereof
Technical field
The present invention relates to the production fields of quenching oil, and in particular, to a kind of environment-friendly type vacuum quenching oil and its preparation side Method.
Background technology
Metal parts, in order to ensure the processing performance and mechanical performance needed for its acquisition, leads to after a variety of process Often it is heat-treated.The heat treatment of steel workpiece is after being heated to certain temperature, is kept for a period of time, then with pre- A kind of comprehensive process process that fixed speed cools down, austenitizing, quenching and three key steps of tempering including steel, The key for wherein determining part performance is quenching technical process.
Compared with normative heat treatment technology, since vacuum heat treatment technology has non-oxidation, without decarburization, degreasing, degassing, zero The advantages that reproducibility of part surface-brightening, the small, technique of deformation and mechanical property is good, energy saving, service life is long, obtains fast in recent years Speed development, at present on the more demanding engineering goods part of the product qualities such as aerospace industry, precision component, tool and mould To being widely applied.
Vacuum oil quenching is the main technique of vacuum heat, and the quality for quenching cooling directly determines the group after workpiece quenching It knits and performance.Since vacuum quenching oil has, saturated vapor is low, critical pressure is low, workpiece surface brightness is high, chemical after quenching The characteristics such as stability is good, service life is long, impurity and carbon residue are few, acid value is low.Therefore, in vacuum oil quenching, hardening media is generally adopted With dedicated vacuum quenching oil without using conventional quenching oil.
There are ZZ-1, ZZ-2 and each enterprise's Own Brand vacuum quenching oil currently on the market, but performance and quality difference are larger, It is primarily present following defect:
1. vacuum quenching oil currently on the market just reaches since flash-point is relatively low using standard, in actual use process In, since vacuum drying oven vacuum degree is high, oil temperature is higher, causes the too early ebullition, gasification of oil product and escapes, not only causes dirt to air Dye simultaneously because oil product effusion needs to add fresh oil, also results in production cost influence;
2. most of vacuum quenching oils currently on the market are using high molecular polymer (polyolefin), imidazoline oleate Additives are waited, for these additives on the one hand due to being artificial synthesized high molecular polymer, hardly possible carries out biodegradation, and environment is caused Pollution, it is easily carcinogenic on the other hand due to being aromatic hydrocarbon substance;
3. vacuum quenching oil is very high to moisture requirement, in actual use, do not allow containing moisture, and some producers Vacuum quenching oil department's benzene -80 grade that can but add suitable content there is the additive of stronger emulsifying capacity, these additives are easy Make oil emulsion and bring moisture into, make oil deterioration, the using effect of vacuum quenching oil can be substantially reduced in actual use.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of preparation method of environment-friendly type vacuum quenching oil.Ring of the present invention The preparation method of guarantor's type vacuum quenching oil overcomes the deficiency of background technology, and the vacuum quenching oil properties of product being prepared are dashed forward Go out;There can be higher cooling capacity in wider pressure limit.
The technical problems to be solved by the invention, which also reside in, provides a kind of environment-friendly type vacuum quenching oil.
Technical solution is as follows used by the present invention solves above-mentioned technical problem:A kind of preparation of environment-friendly type vacuum quenching oil Method, the raw material of the environment-friendly type vacuum quenching oil include according to parts by weight:72~88.7 parts of base oil, poly isobutene fourth two 1~5 part of acid imide, 1~5 part of petroleum sodium sulfonate, 8~15 parts of chlorinated paraffin, vulcanization molybdenum dialkyldithiocarbamacompositions 0.5~ 1 part, 0.1~0.5 part of 4,4 '-di-2-ethylhexylphosphine oxide (2,6- di-tert-butylphenols), 0.1~0.3 part of DBPC 2,6 ditertiary butyl p cresol, poly- two 0.1~0.2 part of methyl-silicone oil, 0.5~1 part of dodecenylsuccinic acid.
Further, the preparation method of the environment-friendly type vacuum quenching oil, includes the following steps:
(1) base oil is pumped into vacuum reconciliation kettle, opens stirring, open vacuum system, oil temperature is heated to 60~80 DEG C, System vacuum is kept in -0.096MPa, 15~30min of stirring;
(2) close vacuum system, using vacuum reconcile kettle vacuum by more 1~5 part of polyisobutene succinimides, oil 1~5 part of sodium sulfonate, 8~15 parts of chlorinated paraffin, 0.5~1 part of molybdenum dialkyldithiocarbamacompositions of vulcanization, 4,4 '-di-2-ethylhexylphosphine oxide 0.1~0.5 part of (2,6- di-tert-butylphenols), 0.1~0.3 part of 2,6~di-tert-butyl p-cresol, polydimethyl siloxane fluid 0.1~0.2 Part, 0.5~1 part of dodecenylsuccinic acid are pumped into vacuum reconciliation kettle successively;
(3) vacuum system is opened, keeps system oil temperature at 60~80 DEG C, keeps system vacuum in -0.096MPa, stirring 30min;
(4) by after mixture obtained by step (3) after testing qualification, filtering is filling true up to finished product environment-friendly type of the invention Air quenching kerosene.
Preferably, the base oil is three classes base oil.
It is furthermore preferred that the base oil is the double dragon 200N three classes base oils of South Korea.
Preferably, the chlorinated paraffin is Ineos S-52, by Ineos group Pty Ltd (INEOS GROUP HOLDINGS) produce, Shanghai NCM Co., Ltd. sale.
Preferably, in the step (4), it is filtered using stainless steel bag filter.
The present invention also provides the vacuum quenching oils being prepared using above-mentioned preparation method.
The temperature in use of the vacuum quenching oil is 50~100 DEG C.
Further, the temperature in use of the vacuum quenching oil is 150 DEG C.
Compared with prior art, technical scheme has the following advantages that:
(1) present invention to vacuum hardening oil nature and formula by largely going deep into careful research and practice, and passes through pair The continuous experiment and adjustment of production technology, the environment-friendly type vacuum quenching oil properties of product developed protrude, and are much better than SH/T0564- Technical indicator as defined in 93 standards.
A. low saturated vapour pressure:Saturated vapor forces down, and evaporation capacity is with regard to small.The evaporation capacity of oil with temperature and pressure change, Pressure reduces, temperature rise, and evaporation capacity just increases.Evaporation capacity is big, easily causes pollution in stove, influences vacuum effectiveness.The present invention's Product can well solve the problem, avoid pollution in stove.
B. cooling performance is good:Since under the conditions of vacuum heat, pressure reduces, boiling point declines, therefore workpiece is easy to seethe with excitement. In addition workpiece surface is clean, lengthens the film boiling stage, and cooling fierceness degree reduces.The quenching oil of this product is in wider pressure In the range of, there is higher cooling capacity.
C. bright property and thermostability are good:The quenching oil of product of the present invention is not easy and carbon residue, residual sulphur, the oxygen in quenching oil The reactions such as gas and water point, acid have very high bright property and thermostability.
(2) product of the present invention is tasteless, nontoxic, while pollution-free in entire production process, high income of the invention, is a kind of Environmentally friendly product.
(3) product of the present invention can guarantee that workpiece is not oxidized during heating quenching under very high vacuum degree, can be low Steel is hardened to more than HRC65 in the very wide scope of pressure.
(4) product of the present invention passes through long-term experiment and use, and the use of vacuum quenching oil can be met by demonstrating its performance Demand has been produced in batches and sold, and obtains the accreditation of users, generates huge economic benefit.
The environment-friendly type vacuum quenching oil main application of the present invention:
This product is suitable for large and medium-sized aeronautic structure steel, bearing steel, mould steel and the quenching of other steel alloys.It recommends Temperature:50~100 DEG C, in special circumstances up to 150 DEG C.
Specific embodiment
With reference to embodiment, the specific embodiment of the present invention is described in further detail.Following embodiment is used for Illustrate the present invention, but be not limited to the scope of the present invention.
Embodiment 1
A kind of environment-friendly type vacuum quenching oil, is made of the raw material of following parts by weight:The double dragon 200N three classes base oils of South Korea 83.1 parts, 2 parts of more polyisobutene succinimides, 2 parts of petroleum sodium sulfonate, 10 parts of Ineos S-52, vulcanization dialkyl dithio 1 part of carbamic acid molybdenum, 0.5 part of 4,4 '-di-2-ethylhexylphosphine oxide (2,6- di-tert-butylphenols), 0.3 part of DBPC 2,6 ditertiary butyl p cresol, poly- two 0.1 part of methyl-silicone oil, 1 part of dodecenylsuccinic acid.
A kind of preparation method of environment-friendly type vacuum quenching oil, includes the following steps:
(1) the double dragon 200N three classes base oils of South Korea are pumped into vacuum reconciliation kettle, open stirring, vacuum system is opened, by oil Temperature is heated to 75 DEG C, keeps system vacuum in -0.096MPa, stirring 30min;
(2) close vacuum system, using vacuum reconcile kettle vacuum by more 2 parts of polyisobutene succinimides, oil sulphur Sour 2 parts of sodium, 10 parts of Ineos S-52,1 part of molybdenum dialkyldithiocarbamacompositions of vulcanization, 4,4 '-di-2-ethylhexylphosphine oxide (bis- uncles of 2,6- Butylphenol) 0.5 part, 0.3 part of DBPC 2,6 ditertiary butyl p cresol, 0.1 part of polydimethyl siloxane fluid, 1 part of dodecenylsuccinic acid successively It is pumped into vacuum reconciliation kettle;
(3) vacuum system is opened, keeps system oil temperature at 75 DEG C, keeps system vacuum in -0.096MPa, stirring 30min;
(4) by after mixture obtained by step (3) after testing qualification, filtered through stainless steel bag filter, it is filling up to this The finished product environment-friendly type vacuum quenching oil of invention.
The performance indicator of environment-friendly type vacuum quenching oil prepared by embodiment 1 and major product in the market and SH/ The comparison of T0564-93 indexs is as shown in table 1:
1 environment-friendly type vacuum quenching oil of the present invention of table is compared with the performance indicator of major product in the market
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvements and modifications can also be made, these improvements and modifications Also it should be regarded as protection scope of the present invention.

Claims (7)

  1. A kind of 1. feedstock composition of environment-friendly type vacuum quenching oil, which is characterized in that the raw material of the environment-friendly type vacuum quenching oil Include according to parts by weight:72~88.7 parts of three classes base oil, 1~5 part of more polyisobutene succinimides, petroleum sodium sulfonate 1~5 Part, 8~15 parts of chlorinated paraffin, 0.5~1 part of molybdenum dialkyldithiocarbamacompositions of vulcanization, 4,4 '-di-2-ethylhexylphosphine oxide (2,6- bis- uncles Butylphenol) 0.1~0.5 part, 0.1~0.3 part of 2,6-di-tert-butyl p-cresol, 0.1~0.2 part of polydimethyl siloxane fluid, laurylene 0.5~1 part of base succinic acid.
  2. 2. a kind of preparation method of environment-friendly type vacuum quenching oil, which is characterized in that include the following steps:
    (1) 72~88.7 parts of three classes base oil is pumped into vacuum and reconciles kettle, opened stirring, open vacuum system, oil temperature is heated To 60~80 DEG C, system vacuum is kept in -0.096MPa, 15~30min of stirring;
    (2) close vacuum system, using vacuum reconcile kettle vacuum by more 1~5 part of polyisobutene succinimides, mahogany acid 1~5 part of sodium, 8~15 parts of chlorinated paraffin, 0.5~1 part of molybdenum dialkyldithiocarbamacompositions of vulcanization, 4,4 '-di-2-ethylhexylphosphine oxide (2, 6- di-tert-butylphenols) 0.1~0.5 part, 2,0.1~0.3 part of 6~di-tert-butyl p-cresol, 0.1~0.2 part of polydimethyl siloxane fluid, 0.5~1 part of dodecenylsuccinic acid is pumped into vacuum reconciliation kettle successively;
    (3) vacuum system is opened, keeps system oil temperature at 60~80 DEG C, keeps system vacuum in -0.096MPa, stirring 30min;
    (4) by after mixture obtained by step (3) after testing qualification, filtering is filling up to the environment-friendly type vacuum quenching oil.
  3. A kind of 3. preparation method of environment-friendly type vacuum quenching oil as claimed in claim 2, which is characterized in that the three classes basis Oil is the double dragon 200N three classes base oils of South Korea.
  4. A kind of 4. preparation method of environment-friendly type vacuum quenching oil as claimed in claim 2, which is characterized in that the step (4) In, it is filtered using stainless steel bag filter.
  5. 5. a kind of environment-friendly type vacuum quenching oil, which is characterized in that be prepared into using claim 2~4 any one the method It arrives.
  6. 6. a kind of application of environment-friendly type vacuum quenching oil as claimed in claim 5, which is characterized in that the environment-friendly type vacuum is quenched The temperature in use of kerosene is 50~100 DEG C.
  7. 7. a kind of application of environment-friendly type vacuum quenching oil as claimed in claim 5, which is characterized in that the environment-friendly type vacuum is quenched The temperature in use of kerosene is 150 DEG C.
CN201610993901.4A 2016-11-11 2016-11-11 A kind of environment-friendly type vacuum quenching oil and preparation method thereof Expired - Fee Related CN106521111B (en)

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Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5139647B2 (en) * 1972-05-31 1976-10-29
SU500255A1 (en) * 1974-06-11 1976-01-25 Всесоюзный Научно-Исследовательский Конструкторско-Технологический Институт Подшипниковой Промышленности Vacuum hardening medium
DE4120036A1 (en) * 1991-06-18 1992-12-24 Addinol Mineraloel Quenching oil with improved vapour pressure-temp. behaviour - based on low viscosity selectively-refined dewaxed base oils of hydrorefined prods. of paraffin basic crude oil distillates
CN102212662B (en) * 2011-06-09 2012-10-03 上海德润宝特种润滑剂有限公司 Ultra quick quenching oil and preparation method thereof
CN103710083B (en) * 2013-10-09 2016-08-31 中国石油化工股份有限公司 Isothermal quenching fluid composition and application thereof
CN104451051A (en) * 2014-11-05 2015-03-25 常州龙邦润滑油有限公司 Quenching oil for blackening bearing parts and preparation method of quenching oil
CN104451056A (en) * 2014-12-01 2015-03-25 昌利锻造有限公司 Energy-saving environment-friendly quenching oil and preparation method thereof

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