CN106519494A - Nano PVC medical material and preparation method thereof - Google Patents

Nano PVC medical material and preparation method thereof Download PDF

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Publication number
CN106519494A
CN106519494A CN201610964230.9A CN201610964230A CN106519494A CN 106519494 A CN106519494 A CN 106519494A CN 201610964230 A CN201610964230 A CN 201610964230A CN 106519494 A CN106519494 A CN 106519494A
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parts
nano
medical material
pvc
acr
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陈健
张建光
杨文乾
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Suzhou Futong New Material and High Tech Co Ltd
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Suzhou Futong New Material and High Tech Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/223Packed additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2327/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/26Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
    • C08J2423/30Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment by oxidation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2433/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2433/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/02Applications for biomedical use
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Materials For Medical Uses (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a nano PVC medical material and a preparation method thereof. The nano PVC medical material comprises the following raw materials: PVC, nano iron oxide, nano silicon carbide, phosphite ester, stearic acid, ACR-201, butyl stearate, oxidized polyethlene wax, phthalocyanine blue and sliver-series antibacterial particles. The nano PVC medical material has tensile strength ranging from 3.6 MPa to 4.0 MPa, elongation of 200-220%, tear strength ranging from 100 MPa to 120 MPa, high wear resistance, excellent heat resistance and excellent elasticity, a rich raw material resource, Shore hardness ranging from 60 to 80, can be widely used under various extreme environments, is not broken at a temperature of (-)50 DEG C as a result of cold resistance, and can be widely produced to replace existing medical materials.

Description

A kind of nano-PVC medical material and preparation method thereof
Technical field
The present invention relates to nanometer medical material tech field, more particularly to a kind of nano-PVC medical material and its preparation side Method.
Background technology
The new medical material formula of nanometer is one and in space, directly sort atom by changing naturally within 100 nanometers The project of the new nanometer medical material for creating out with molecule.The new medical material of nanometer is modern strength and modern skill with the field The starting point of art innovation, the discovery of new rule and principle are founded with brand-new theory and give basic science, there is provided new chance, This can become the new power of important reform in many fields.The new medical material formula of nanometer is tiny due to SAIZU, possesses many peculiar Performance.Baibich in 1988 etc. has found that magnetoresistive ratio reaches 50 percent for the first time in nanometer Fe/Cr MS, Compare with general ME and want a big rank, and be negative value, respectively to the same, referred to as GMR.Afterwards also in nanometer system , find huge ME in tunnel knot and Perovskite structures, membrana granulosa.The inside Perovskite structures were to send out in 1993 It is existing and there is very big ME, be called CMR, find in tunnel knot for TMR.
Nanometer film is divided into membrana granulosa and dense film.Membrana granulosa is that nano-particle sticks together, centre have it is extremely tiny between The thin film of gap.Dense film refers to that film layer is fine and close but crystallite dimension is nano level thin film.Can be used for:Gas catalysis(Such as vehicle exhaust Process)Medical material;Filter medical material;High density magnetic recording medical material;Photosensitive medical material;Flat-panel screens is medical Material;Superconduction medical material etc..
Nanotechnology need not be put as a kind of emerging science and technology of most market application potential, its potential importance Doubt, some developed countries all put into substantial amounts of fund and carry out research work.As colonial has set up research in nanotechnology center, Japan Portion of culture and education section is classified as nanotechnology as one of four big primary study exploration projects of medical material science.It is in Germany, big with hamburger Learn and Mainz university be nanotechnology research center, government provide funds every year 65000000 dollars support micro-systems research.In state Interior, many scientific research institutions, institution of higher learning also organize scientific research strength, carry out the research work of nanotechnology, and achieve certain Achievement in research is main as follows:
The synthesis of directional nano array carbon nanotube, is completed by Inst. of Physics, CAS Xie Sishen researcher etc..They utilize Chemical gas-phase method efficiently prepares about 20 nanometers of aperture, the CNT that about 100 microns of length.And thus prepare nanotubes battle array Row, up to 3 millimeters × 3 millimeters, between CNT, spacing is 100 microns to its area.
Nano diamond is made with catalytic pyrolysis method, is completed by the Qian Yitai etc. of Shandong University.They make four with catalytic pyrolysis method Chlorination carbon and sodium reaction, have prepared diamond nano powder with this.
But, compared with the advanced technology of developed countries, we also have very big gap.The German Ministry of Science and Technology was once Jing made prediction to nanotechnology future market potential:They think that nano structure device market capacity is up to 2000 637500000000 dollars, nano-powder, nano composite ceramic and other nano combined medical material market capacitys are up to 545,700,000,000 Dollar, nanofabrication technique market capacity is up to 44,200,000,000 dollars, and the assessment technique market capacity of nanometer medical material is up to 27.2 hundred million dollars.And the breach of prediction markets may be in information, communication, environment and medicine and other fields.
In a word, nanotechnology is just becoming scientific and technological circle of various countries focus of interest, foretold as Academician Qian Xuesen that Sample:" the characteristics of structure below ran and nanometer will be next stage development in science and technology, can be a technological revolution, so as to To be the Industrial Revolution again of 21 century."
On October 19th, 2011, EU Committee passed through the definition to nanometer medical material, again this definition was carried out afterwards Explain.According to the definition of EU Committee, nanometer medical material is that a kind of powdery being made up of basic granules or lumps are natural Or artificial medical material, one or more three-dimensional dimensions of this basic granules between 1 nanometer to 100 nanometers, and this The total quantity of basic granules accounts for more than 50% in all total number of particles of whole medical material.
1 nanometer is equal to part per billion meter.On nanoscale, some medical materials have many specific functions.Nanometer Medical material is used widely in the work and life of people.
The applied research such as nanotechnology fundamental research and the exploitation of new medical material is obtained for quickly development, and It is widely used in industries such as conventional medical material, medical device, electronic equipment, coating.In terms of industrialized development, Except nano-powder medical material is in addition to a few countries such as the U.S., Japan, China tentatively realize large-scale production, nano biological The products such as medical material, nano electron device medical material, nanodoc diagnostic medical material are still in developing the stage. Up to 22.3 hundred million dollars, annual rate of growth is 14.8% to the new medical material market scale of global nanometer in 2010.A few years from now on, with each The increasing that state is put into nanotechnology applied research, the new medical material industrialization process of nanometer will greatly speed up, and market scale will Have and high-volume increase.Several products such as nano-sized iron oxide, nano zine oxide, nano silicon oxide in nano-powder medical material shape Into certain market scale;The extensive nano ceramics medical material of application of nanopowder, nano-textile medical material, nano modification The medical materials such as coating are also succeeded in developing, and tentatively realize industrialization production, nano-powder granule medical diagnosiss preparation, The application of microelectronic is just stepping up from experimental research achievements to product industrialization production direction to shift.
The content of the invention
The present invention provide a kind of high percentage elongation, the nano-PVC medical material that tensile strength is high, low temperature resistant and hardness is high and its Preparation method, solves that existing PVC medical materials hardness is low and the low technical problem of tensile strength.
The present invention is employed the following technical solutions:A kind of nano-PVC medical material, it is as follows that its raw material presses mass fraction proportioning: PVC100 parts, nano-sized iron oxide 2-6 parts, nanometer silicon carbide 6-10 parts, phosphite ester 0.1-0.5 parts, stearic acid 0.3-0.7 parts, ACR-201 be 8-12 parts, butyl stearate 3-5 parts, OPE 0.1-1 parts, phthalocyanine blue 0.2-0.6 part, silver system antibacterial Master batch 2-4 parts.
As a preferred technical solution of the present invention:The raw material of the nano-PVC medical material presses mass fraction proportioning It is as follows:PVC100 parts, 2 parts of nano-sized iron oxide, 6 parts of nanometer silicon carbide, 0.1 part of phosphite ester, 0.3 part of stearic acid, ACR-201 is 8 parts, 3 parts of butyl stearate, 0.1 part of OPE, 0.2 part of phthalocyanine blue, 2 parts of silver system antibacterial matrices.
As a preferred technical solution of the present invention:The raw material of the nano-PVC medical material presses mass fraction proportioning It is as follows:PVC100 parts, 6 parts of nano-sized iron oxide, 10 parts of nanometer silicon carbide, 0.5 part of phosphite ester, 0.7 part of stearic acid, ACR-201 For 12 parts, 5 parts of butyl stearate, 1 part of OPE, 0.6 part of phthalocyanine blue, 4 parts of silver system antibacterial matrices.
As a preferred technical solution of the present invention:The raw material of the nano-PVC medical material presses mass fraction proportioning It is as follows:PVC100 parts, 4 parts of nano-sized iron oxide, 8 parts of nanometer silicon carbide, 0.3 part of phosphite ester, 0.5 part of stearic acid, ACR-201 is 10 parts, 4 parts of butyl stearate, 0.5 part of OPE, 0.4 part of phthalocyanine blue, 3 parts of silver system antibacterial matrices.
A kind of method for preparing described nano-PVC medical material, step is:
The first step:PVC, nano-sized iron oxide, nanometer silicon carbide, phosphite ester, stearic acid, ACR- are weighed according to mass fraction proportioning 201st, butyl stearate, OPE, phthalocyanine blue and silver system antibacterial matrices;
Second step:PVC is put in high-speed kneading machine, 110-130 DEG C is warming up to, surplus stock is added, speed 1900- is mediated 2100r/min, mediates 20-40min;
3rd step:Material after kneading is put in double screw extruder, and extrusion temperature is 180-200 DEG C, nano-PVC is obtained medical Material.
Beneficial effect
A kind of nano-PVC medical material of the present invention and preparation method thereof adopts above technical scheme compared with prior art, With following technique effect:1st, tensile strength 3.6-4.0MPa, percentage elongation 200-220%;2nd, tearing strength 100-120MPa, it is resistance to High, the heat-resisting and excellent spring of mill property;3rd, raw material resources are enriched, shore hardness 60-80;4th, can be extensive in various extreme environments Use, -50 DEG C of tolerance to cold does not rupture, can extensively produce and constantly replace existing medical material.
Specific embodiment
Below in conjunction with example, the invention will be further described, and embodiment is only used for that the present invention will be described, not Constitute restriction to right, it may occur to persons skilled in the art that other alternative means, in right of the present invention In claimed range.
Embodiment 1:
The first step:PVC100 parts, 2 parts of nano-sized iron oxide, 6 parts of nanometer silicon carbide, phosphite ester are weighed according to mass fraction proportioning 0.1 part, 0.3 part of stearic acid, ACR-201 are 8 parts, 3 parts of butyl stearate, 0.1 part of OPE, 0.2 part of phthalocyanine blue, silver It is 2 parts of antibacterial matrices.
Second step:PVC is put in high-speed kneading machine, 110 DEG C are warming up to, surplus stock is added, speed 1900r/ is mediated Min, mediates 20min.
3rd step:Material after kneading is put in double screw extruder, and extrusion temperature is 180 DEG C, nano-PVC is obtained medical Material.
Tensile strength 3.6MPa, percentage elongation 200%;Tearing strength 100MPa, wearability is high, heat-resisting and excellent spring;Raw material Aboundresources, shore hardness 60;Can widely use in various extreme environments, -50 DEG C of tolerance to cold does not rupture, extensively can give birth to Produce and constantly replace existing medical material.
Embodiment 2:
The first step:PVC100 parts, 6 parts of nano-sized iron oxide, 10 parts of nanometer silicon carbide, phosphite ester are weighed according to mass fraction proportioning 0.5 part, 0.7 part of stearic acid, ACR-201 are 12 parts, 5 parts of butyl stearate, 1 part of OPE, 0.6 part of phthalocyanine blue, silver It is 4 parts of antibacterial matrices.
Second step:PVC is put in high-speed kneading machine, 130 DEG C are warming up to, surplus stock is added, speed 2100r/ is mediated Min, mediates 40min.
3rd step:Material after kneading is put in double screw extruder, and extrusion temperature is 200 DEG C, nano-PVC is obtained medical Material.
Tensile strength 3.8MPa, percentage elongation 210%;Tearing strength 110MPa, wearability is high, heat-resisting and excellent spring;Raw material Aboundresources, shore hardness 70;Can widely use in various extreme environments, -50 DEG C of tolerance to cold does not rupture, extensively can give birth to Produce and constantly replace existing medical material.
Embodiment 3:
The first step:PVC100 parts, 4 parts of nano-sized iron oxide, 8 parts of nanometer silicon carbide, phosphite ester are weighed according to mass fraction proportioning 0.3 part, 0.5 part of stearic acid, ACR-201 are 10 parts, 4 parts of butyl stearate, 0.5 part of OPE, 0.4 part of phthalocyanine blue, 3 parts of silver system antibacterial matrices.
Second step:PVC is put in high-speed kneading machine, 120 DEG C are warming up to, surplus stock is added, speed 2000r/ is mediated Min, mediates 30min.
3rd step:Material after kneading is put in double screw extruder, and extrusion temperature is 190 DEG C, nano-PVC is obtained medical Material.
Tensile strength 4.0MPa, percentage elongation 220%;Tearing strength 120MPa, wearability is high, heat-resisting and excellent spring;Raw material Aboundresources, shore hardness 80;Can widely use in various extreme environments, -50 DEG C of tolerance to cold does not rupture, extensively can give birth to Produce and constantly replace existing medical material.

Claims (5)

1. a kind of nano-PVC medical material, it is characterised in that the raw material of the nano-PVC medical material presses mass fraction proportioning It is as follows:PVC100 parts, nano-sized iron oxide 2-6 parts, nanometer silicon carbide 6-10 parts, phosphite ester 0.1-0.5 parts, stearic acid 0.3- 0.7 part, ACR-201 is 8-12 parts, and butyl stearate 3-5 parts, OPE 0.1-1 parts, phthalocyanine blue 0.2-0.6 part are silver-colored It is antibacterial matrices 2-4 parts.
2. a kind of nano-PVC medical material according to claim 1, it is characterised in that the nano-PVC medical material It is as follows that raw material presses mass fraction proportioning:PVC100 parts, 2 parts of nano-sized iron oxide, 6 parts of nanometer silicon carbide, 0.1 part of phosphite ester, firmly 0.3 part of fat acid, ACR-201 are 8 parts, and 3 parts of butyl stearate, 0.1 part of OPE, 0.2 part of phthalocyanine blue, silver system antibacterial are female 2 parts of grain.
3. a kind of nano-PVC medical material according to claim 1, it is characterised in that the nano-PVC medical material It is as follows that raw material presses mass fraction proportioning:PVC100 parts, 6 parts of nano-sized iron oxide, 10 parts of nanometer silicon carbide, 0.5 part of phosphite ester, firmly 0.7 part of fat acid, ACR-201 are 12 parts, and 5 parts of butyl stearate, 1 part of OPE, 0.6 part of phthalocyanine blue, silver system antibacterial are female 4 parts of grain.
4. a kind of nano-PVC medical material according to claim 1, it is characterised in that the nano-PVC medical material It is as follows that raw material presses mass fraction proportioning:PVC100 parts, 4 parts of nano-sized iron oxide, 8 parts of nanometer silicon carbide, 0.3 part of phosphite ester, firmly 0.5 part of fat acid, ACR-201 are 10 parts, 4 parts of butyl stearate, 0.5 part of OPE, 0.4 part of phthalocyanine blue, silver system antibacterial 3 parts of master batch.
5. a kind of method of the nano-PVC medical material prepared described in claim 1, it is characterised in that comprise the steps:
The first step:PVC, nano-sized iron oxide, nanometer silicon carbide, phosphite ester, stearic acid, ACR- are weighed according to mass fraction proportioning 201st, butyl stearate, OPE, phthalocyanine blue and silver system antibacterial matrices;
Second step:PVC is put in high-speed kneading machine, 110-130 DEG C is warming up to, surplus stock is added, speed 1900- is mediated 2100r/min, mediates 20-40min;
3rd step:Material after kneading is put in double screw extruder, and extrusion temperature is 180-200 DEG C, nano-PVC is obtained medical Material.
CN201610964230.9A 2016-10-28 2016-10-28 Nano PVC medical material and preparation method thereof Pending CN106519494A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101361991A (en) * 2008-09-19 2009-02-11 华东医院 Slowly released type antibiotic medical catheter and preparation method thereof
CN105295252A (en) * 2015-11-21 2016-02-03 段彩兰 Medical PVC infusion bag

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101361991A (en) * 2008-09-19 2009-02-11 华东医院 Slowly released type antibiotic medical catheter and preparation method thereof
CN105295252A (en) * 2015-11-21 2016-02-03 段彩兰 Medical PVC infusion bag

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