CN106519470A - Base film for high-square resistance metallized film of filter capacitor and preparation method thereof - Google Patents
Base film for high-square resistance metallized film of filter capacitor and preparation method thereof Download PDFInfo
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- CN106519470A CN106519470A CN201610945031.3A CN201610945031A CN106519470A CN 106519470 A CN106519470 A CN 106519470A CN 201610945031 A CN201610945031 A CN 201610945031A CN 106519470 A CN106519470 A CN 106519470A
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- basement membrane
- base film
- film
- filter capacitor
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- 239000003990 capacitor Substances 0.000 title claims abstract description 40
- 239000010408 film Substances 0.000 title claims abstract description 19
- 239000011104 metalized film Substances 0.000 title claims abstract description 19
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 239000004743 Polypropylene Substances 0.000 claims abstract description 20
- 229920001155 polypropylene Polymers 0.000 claims abstract description 20
- 229910052751 metal Inorganic materials 0.000 claims abstract description 19
- 239000002184 metal Substances 0.000 claims abstract description 19
- -1 polypropylene Polymers 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 claims abstract description 16
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000011248 coating agent Substances 0.000 claims abstract description 10
- 238000000576 coating method Methods 0.000 claims abstract description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims abstract description 9
- BDAGIHXWWSANSR-NJFSPNSNSA-N hydroxyformaldehyde Chemical compound O[14CH]=O BDAGIHXWWSANSR-NJFSPNSNSA-N 0.000 claims abstract description 9
- 229910000018 strontium carbonate Inorganic materials 0.000 claims abstract description 9
- 238000001704 evaporation Methods 0.000 claims abstract description 8
- 230000008020 evaporation Effects 0.000 claims abstract description 8
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims abstract description 8
- 229920002545 silicone oil Polymers 0.000 claims abstract description 6
- HXOGQBSDPSMHJK-UHFFFAOYSA-N triethoxy(6-methylheptyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCCCC(C)C HXOGQBSDPSMHJK-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229960001617 ethyl hydroxybenzoate Drugs 0.000 claims abstract description 5
- NUVBSKCKDOMJSU-UHFFFAOYSA-N ethylparaben Chemical compound CCOC(=O)C1=CC=C(O)C=C1 NUVBSKCKDOMJSU-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229920000728 polyester Polymers 0.000 claims abstract description 5
- 210000002469 basement membrane Anatomy 0.000 claims description 31
- 239000000203 mixture Substances 0.000 claims description 18
- 239000010409 thin film Substances 0.000 claims description 11
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- NYNVGGZGDPTXOS-UHFFFAOYSA-N 2-ethyl-1,3,5,2,4,6-trioxatrisilinane Chemical compound C(C)[SiH]1O[SiH2]O[SiH2]O1 NYNVGGZGDPTXOS-UHFFFAOYSA-N 0.000 claims description 5
- 239000001856 Ethyl cellulose Substances 0.000 claims description 5
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 claims description 5
- 239000002033 PVDF binder Substances 0.000 claims description 5
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 5
- 239000010426 asphalt Substances 0.000 claims description 5
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 claims description 5
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 claims description 5
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 5
- 229920001249 ethyl cellulose Polymers 0.000 claims description 5
- 235000019325 ethyl cellulose Nutrition 0.000 claims description 5
- KTWOOEGAPBSYNW-UHFFFAOYSA-N ferrocene Chemical compound [Fe+2].C=1C=C[CH-]C=1.C=1C=C[CH-]C=1 KTWOOEGAPBSYNW-UHFFFAOYSA-N 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 5
- 239000012467 final product Substances 0.000 claims description 5
- 238000005453 pelletization Methods 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 229920000570 polyether Polymers 0.000 claims description 5
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 5
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 5
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 4
- GYCKQBWUSACYIF-UHFFFAOYSA-N o-hydroxybenzoic acid ethyl ester Natural products CCOC(=O)C1=CC=CC=C1O GYCKQBWUSACYIF-UHFFFAOYSA-N 0.000 claims description 4
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 4
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- XIVNZHXRIPJOIZ-UHFFFAOYSA-N octadecanoic acid;zinc Chemical compound [Zn].CCCCCCCCCCCCCCCCCC(O)=O XIVNZHXRIPJOIZ-UHFFFAOYSA-N 0.000 claims 1
- 238000007670 refining Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000004793 Polystyrene Substances 0.000 abstract description 2
- 231100000252 nontoxic Toxicity 0.000 abstract description 2
- 230000003000 nontoxic effect Effects 0.000 abstract description 2
- 229920002223 polystyrene Polymers 0.000 abstract description 2
- 229920003090 carboxymethyl hydroxyethyl cellulose Polymers 0.000 abstract 1
- 235000010228 ethyl p-hydroxybenzoate Nutrition 0.000 abstract 1
- 239000004403 ethyl p-hydroxybenzoate Substances 0.000 abstract 1
- 229940057917 medium chain triglycerides Drugs 0.000 abstract 1
- 230000009972 noncorrosive effect Effects 0.000 abstract 1
- 229920000555 poly(dimethylsilanediyl) polymer Polymers 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000010803 wood ash Substances 0.000 abstract 1
- 150000002148 esters Chemical group 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000002269 spontaneous effect Effects 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 125000004494 ethyl ester group Chemical group 0.000 description 2
- 238000001465 metallisation Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical group [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- UBHZUDXTHNMNLD-UHFFFAOYSA-N dimethylsilane Chemical compound C[SiH2]C UBHZUDXTHNMNLD-UHFFFAOYSA-N 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 210000004379 membrane Anatomy 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/06—Polystyrene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/32—Wound capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/33—Thin- or thick-film capacitors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/16—Applications used for films
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
- C08L2205/16—Fibres; Fibrils
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/10—Peculiar tacticity
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention belongs to the technical field of film capacitors, and particularly relates to a base film for a high-square resistance metallized film of a filter capacitor and a preparation method thereof. The base film is prepared from the following raw materials in parts by weight: modified polypropylene, isotactic polystyrene, hydroxyl carboxyl mixed polyester, isooctyl triethoxysilane, strontium carbonate, carboxymethyl hydroxyethyl cellulose, polydimethylsilane, zinc stearate, paraphthaloyl chloride, medium chain triglycerides, ethylparaben, silicone oil, wood ash and trimellitic acid. Compared with the prior art, the base film has the advantages that the preparation method is simple, the obtained base film is nontoxic, non-corrosive, impact resistant and tear resistant, after a metal coating is formed through evaporation, the base film is good in self-healing, good in performance stability, high in dielectric strength, not liable to puncture and low in production cost, the service life of a metallized film capacitor is prolonged, and the base film is suitable for large-scale popularization.
Description
Technical field
The invention belongs to thin film capacitor technical field, and in particular to a kind of filter capacitor high square resistance metallized film is used
Basement membrane and preparation method thereof.
Background technology
Thin film capacitor is to work as electrode with metal forming, by the modeling such as itself and poly- ethyl ester, polypropylene, polystyrene or Merlon
Material thin film, after overlapping from two ends, the structure for being wound into cylindrical shape makes capacitor, has:Nonpolarity, insulation impedance is high, frequency
The characteristic such as excellent, dielectric loss are little, volume low capacity is big, based on above advantage, thin film capacitor be widely used in electronics,
Multiple industries such as household electrical appliances, electric power, communication, are electronics and information industry and the requisite most basic electronic devices and components of power industry,
With the development of information technology, power grid construction, electric railway construction, energy-saving illumination, hybrid vehicle and household electrical appliance
Upgrading, the market development prospect of thin film capacitor will be more wide, and the motor of wherein thin film capacitor has metal place
Two kinds of formula or metal film type, become metallic film capacitor, existing metallization with the capacitor of metal film type electrode fabrication
Thin film capacitor is aluminum zinc composition metal thin film, because which has the self-healing feature of uniqueness, it is possible to increase metallized film electricity
The proof voltage ability of container, extends the service life of metallic film capacitor, is widely used in manufacturing all kinds of electric power compensations use
Motor starting AC capacitor and DC filter capacitors, however, adhesive force extreme difference of the metallization zinc coating in film surface,
And easily oxidation forms the Zinc Oxide with fluff structure in atmosphere, it is easily caused capacitor and breakdown accident occurs, wherein,
The coat of metal can affect metallic film capacitor in membrane surface poor adhesive force in having the environment of rigid temperature and humidity
Self-healing performance, equally affect its voltage endurance, it is therefore desirable to which its basement membrane is further studied.
The content of the invention
The purpose of the present invention is for existing problem, there is provided a kind of filter capacitor high square resistance metallized film base
Film and preparation method thereof.
The present invention is achieved by the following technical solutions:A kind of filter capacitor high square resistance metallized film basement membrane,
It is made up of the raw material of following weight portion:Modified polypropene 25-30 parts, isotactic polyphenylacetylene 16-20 parts, hydroxycarboxyl group mixed type are gathered
It is ester 8-12 parts, isooctyltriethoxysilane 2-4 parts, strontium carbonate 0.5-0.8 parts, the strong ethyl cellulose 10-15 parts of carboxymethyl, poly-
Dimethylsilane 1-2 part, zinc stearate 7-10 parts, paraphthaloyl chloride 0.2-0.5 parts, Medium chain Triglyceride 4-6 part, Ni Bo
Golden ethyl ester 2-3 parts, silicone oil 4-6 parts, tree ash 1-2 part, trimellitic acid 1-2 parts;
Wherein, the preparation method of the modified polypropene is:Raw material prepares:10 parts of polypropylene, 3.5 parts of polyvinylidene fluoride, six
0.3 part of ethyl cyclotrisiloxane, 2 parts of tetrabutyl titanate, 0.5 part of ferrocene, 0.1 part of diphenylamines, tetrahydrofuran polyether asphalt mixtures modified by epoxy resin
0.8 part of fat, 1.8 parts of Kafra fiber;It is during double screw extruder is added after above-mentioned raw materials are mixed by weight ratio, cold after extrusion
But, it is dried, pelletizing is obtained final product.
A kind of preparation method of filter capacitor high square resistance metallized film basement membrane, comprises the following steps:
(1)Modified polypropene, isotactic polyphenylacetylene, strontium carbonate, zinc stearate, paraphthaloyl chloride are sent in kneader,
Under conditions of 160-180 DEG C, heat treatment 3-4 hours, obtain mixed material;
(2)Step will be added after surplus stock mix homogeneously(1)Mix homogeneously in mixed material after heat treatment, in kneader
Mixing is uniform, processes 2 hours in 120-140 DEG C, obtains blend glue stuff;
(3)Above-mentioned gained blend glue stuff extruded die head is extruded, the thin film after extrusion sequentially passes through chill roll cooling, traction and draws
Stretch, thickness measure, surface corona process, trimming, winding film forming, inspection, put in storage.
As further improvement of these options, the fast basement membrane of the institute evaporation metal coating on basement membrane when in use, metal
The thickness of coating is successively decreased from centre to both sides, and correspondence sheet resistance is 4-60 Ω/ from centre to both sides sheet resistance.
Used as further improvement of these options, the thickness of the basement membrane is 6-8 μm.
The present invention has advantages below compared to existing technology:In the present invention, preparation method is simple, nontoxic, corrosion-free, gained
Basement membrane impact resistance, anti tear, by evaporation metal coating after, with self-healing property it is good, stable performance is good, dielectric strength is high, be difficult to hit
Wear, low production cost the advantages of, while improve the service life of metallic film capacitor, be suitable to promote on a large scale.
Description of the drawings
Fig. 1 is filter capacitor high square resistance metallized film basement membrane coat of metal structural scheme of mechanism.
Wherein, 1- filter capacitors high square resistance metallized film basement membrane, the 2- coats of metal.
Specific embodiment
Embodiment 1
A kind of filter capacitor high square resistance metallized film basement membrane, is made up of the raw material of following weight portion:Modified polypropene 25
Part, 20 parts of isotactic polyphenylacetylene, 10 parts of hydroxycarboxyl group mixed type polyester, 3 parts of isooctyltriethoxysilane, 0.5 part of strontium carbonate,
15 parts of the strong ethyl cellulose of carboxymethyl, 2 parts of polydimethylsiloxane, 9 parts of zinc stearate, 0.5 part of paraphthaloyl chloride, medium chain triglyceride
Three 4 parts of acid esters, 2 parts of ethyl hydroxybenzoate, 6 parts of silicone oil, 1 part of tree ash, 2 parts of trimellitic acid;
Wherein, the preparation method of the modified polypropene is:Raw material prepares:10 parts of polypropylene, 3.5 parts of polyvinylidene fluoride, six
0.3 part of ethyl cyclotrisiloxane, 2 parts of tetrabutyl titanate, 0.5 part of ferrocene, 0.1 part of diphenylamines, tetrahydrofuran polyether asphalt mixtures modified by epoxy resin
0.8 part of fat, 1.8 parts of Kafra fiber;It is during double screw extruder is added after above-mentioned raw materials are mixed by weight ratio, cold after extrusion
But, it is dried, pelletizing is obtained final product.
A kind of preparation method of filter capacitor high square resistance metallized film basement membrane, comprises the following steps:
(1)Modified polypropene, isotactic polyphenylacetylene, strontium carbonate, zinc stearate, paraphthaloyl chloride are sent in kneader,
Under conditions of 160-180 DEG C, heat treatment 3-4 hours, obtain mixed material;
(2)Step will be added after surplus stock mix homogeneously(1)Mix homogeneously in mixed material after heat treatment, in kneader
Mixing is uniform, processes 2 hours in 120-140 DEG C, obtains blend glue stuff;
(3)Above-mentioned gained blend glue stuff extruded die head is extruded, the thin film after extrusion sequentially passes through chill roll cooling, traction and draws
Stretch, thickness measure, surface corona process, trimming, winding film forming, inspection, put in storage.
Wherein, as shown in figure 1, the fast basement membrane of the institute evaporation metal coating on basement membrane when in use, the thickness of the coat of metal by
Centre is successively decreased to both sides, and correspondence sheet resistance is 4-60 Ω/ from centre to both sides sheet resistance.
Wherein, the thickness of the basement membrane is 6-8 μm.
Use after above-mentioned gained basement membrane evaporation metal coating, if capacitor has flaw to produce, be basement membrane two at high square resistance
The spontaneous recovery of side elder generation, up to 600-1200Vdc, dielectric loss is little for pressure scope, and the self-healing performance of capacitor and pressure performance are carried
Height, service life is up to more than 200000h.
Embodiment 2
A kind of filter capacitor high square resistance metallized film basement membrane, is made up of the raw material of following weight portion:Modified polypropene 30
Part, 16 parts of isotactic polyphenylacetylene, 8 parts of hydroxycarboxyl group mixed type polyester, 4 parts of isooctyltriethoxysilane, 0.8 part of strontium carbonate,
13 parts of the strong ethyl cellulose of carboxymethyl, 2 parts of polydimethylsiloxane, 8 parts of zinc stearate, 0.2 part of paraphthaloyl chloride, medium chain triglyceride
Three 6 parts of acid esters, 2 parts of ethyl hydroxybenzoate, 6 parts of silicone oil, 2 parts of tree ash, 2 parts of trimellitic acid;
Wherein, the preparation method of the modified polypropene is:Raw material prepares:10 parts of polypropylene, 3.5 parts of polyvinylidene fluoride, six
0.3 part of ethyl cyclotrisiloxane, 2 parts of tetrabutyl titanate, 0.5 part of ferrocene, 0.1 part of diphenylamines, tetrahydrofuran polyether asphalt mixtures modified by epoxy resin
0.8 part of fat, 1.8 parts of Kafra fiber;It is during double screw extruder is added after above-mentioned raw materials are mixed by weight ratio, cold after extrusion
But, it is dried, pelletizing is obtained final product.
Its preparation method is same as Example 1.
Use after above-mentioned gained basement membrane evaporation metal coating, if capacitor has flaw to produce, be basement membrane two at high square resistance
The spontaneous recovery of side elder generation, up to 600-1200Vdc, dielectric loss is little for pressure scope, and the self-healing performance of capacitor and pressure performance are carried
Height, service life is up to more than 220000h.
Embodiment 3
A kind of filter capacitor high square resistance metallized film basement membrane, is made up of the raw material of following weight portion:Modified polypropene 28
Part, 18 parts of isotactic polyphenylacetylene, 8 parts of hydroxycarboxyl group mixed type polyester, 3 parts of isooctyltriethoxysilane, 0.6 part of strontium carbonate,
15 parts of the strong ethyl cellulose of carboxymethyl, 1 part of polydimethylsiloxane, 10 parts of zinc stearate, 0.4 part of paraphthaloyl chloride, middle chain are sweet
Oily 6 parts of three acid esters, 3 parts of ethyl hydroxybenzoate, 4 parts of silicone oil, 2 parts of tree ash, 1 part of trimellitic acid;
Wherein, the preparation method of the modified polypropene is:Raw material prepares:10 parts of polypropylene, 3.5 parts of polyvinylidene fluoride, six
0.3 part of ethyl cyclotrisiloxane, 2 parts of tetrabutyl titanate, 0.5 part of ferrocene, 0.1 part of diphenylamines, tetrahydrofuran polyether asphalt mixtures modified by epoxy resin
0.8 part of fat, 1.8 parts of Kafra fiber;It is during double screw extruder is added after above-mentioned raw materials are mixed by weight ratio, cold after extrusion
But, it is dried, pelletizing is obtained final product.
Use after above-mentioned gained basement membrane evaporation metal coating, if capacitor has flaw to produce, be basement membrane two at high square resistance
The spontaneous recovery of side elder generation, up to 600-1200Vdc, dielectric loss is little for pressure scope, and the self-healing performance of capacitor and pressure performance are carried
Height, service life is up to more than 200000h.
Claims (4)
1. a kind of filter capacitor high square resistance metallized film basement membrane, it is characterised in that be made up of the raw material of following weight portion:
Modified polypropene 25-30 parts, isotactic polyphenylacetylene 16-20 parts, hydroxycarboxyl group mixed type polyester 8-12 parts, iso-octyl triethoxy
Silane 2-4 parts, strontium carbonate 0.5-0.8 parts, the strong ethyl cellulose 10-15 parts of carboxymethyl, polydimethylsiloxane 1-2 parts, stearic acid
Zinc 7-10 parts, paraphthaloyl chloride 0.2-0.5 parts, Medium chain Triglyceride 4-6 part, ethyl hydroxybenzoate 2-3 parts, silicone oil 4-6 parts,
Tree ash 1-2 part, trimellitic acid 1-2 parts;
Wherein, the preparation method of the modified polypropene is:Raw material prepares:10 parts of polypropylene, 3.5 parts of polyvinylidene fluoride, six
0.3 part of ethyl cyclotrisiloxane, 2 parts of tetrabutyl titanate, 0.5 part of ferrocene, 0.1 part of diphenylamines, tetrahydrofuran polyether asphalt mixtures modified by epoxy resin
0.8 part of fat, 1.8 parts of Kafra fiber;It is during double screw extruder is added after above-mentioned raw materials are mixed by weight ratio, cold after extrusion
But, it is dried, pelletizing is obtained final product.
2. a kind of preparation method of filter capacitor high square resistance metallized film basement membrane as claimed in claim 1, its feature exist
In comprising the following steps:
Modified polypropene, isotactic polyphenylacetylene, strontium carbonate, zinc stearate, paraphthaloyl chloride are sent in kneader, in 160-
Under conditions of 180 DEG C, heat treatment 3-4 hours, obtain mixed material;
Step will be added after surplus stock mix homogeneously(1)Mix homogeneously in mixed material after heat treatment, mixes in kneader
Refining is uniform, processes 2 hours in 120-140 DEG C, obtains blend glue stuff;
By above-mentioned gained blend glue stuff extruded die head extrude, the thin film after extrusion sequentially pass through chill roll cooling, traction stretching,
Thickness measure, surface corona process, trimming, winding film forming, inspection, warehouse-in.
3. a kind of filter capacitor high square resistance metallized film basement membrane as claimed in claim 1, it is characterised in that the fast basement membrane of institute
The evaporation metal coating on basement membrane when in use, the thickness of the coat of metal are successively decreased from centre to both sides, correspondence sheet resistance from centre to
Both sides sheet resistance is 4-60 Ω/.
4. one kind filter capacitor high square resistance metallized film basement membrane as described in claim 1 or 3, it is characterised in that described
The thickness of basement membrane is 6-8 μm.
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CN1112963A (en) * | 1994-04-15 | 1995-12-06 | 东丽株式会社 | Metallized films and capacitors containing the same |
CN103578755A (en) * | 2013-10-15 | 2014-02-12 | 铜陵其利电子材料有限公司 | High-sheet-resistance metalized film for filter capacitor |
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CN103578755A (en) * | 2013-10-15 | 2014-02-12 | 铜陵其利电子材料有限公司 | High-sheet-resistance metalized film for filter capacitor |
CN104311950A (en) * | 2014-10-11 | 2015-01-28 | 铜陵市新泰电容电器有限责任公司 | Metallized film for ultrahigh square resistance capacitor |
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