CN106519470A - Base film for high-square resistance metallized film of filter capacitor and preparation method thereof - Google Patents

Base film for high-square resistance metallized film of filter capacitor and preparation method thereof Download PDF

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Publication number
CN106519470A
CN106519470A CN201610945031.3A CN201610945031A CN106519470A CN 106519470 A CN106519470 A CN 106519470A CN 201610945031 A CN201610945031 A CN 201610945031A CN 106519470 A CN106519470 A CN 106519470A
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parts
basement membrane
base film
film
filter capacitor
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胡忠胜
华玲萍
吴良军
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Anhui Feida Electrical Technology Co Ltd
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Anhui Feida Electrical Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/06Polystyrene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/32Wound capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/33Thin- or thick-film capacitors 
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/10Peculiar tacticity

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention belongs to the technical field of film capacitors, and particularly relates to a base film for a high-square resistance metallized film of a filter capacitor and a preparation method thereof. The base film is prepared from the following raw materials in parts by weight: modified polypropylene, isotactic polystyrene, hydroxyl carboxyl mixed polyester, isooctyl triethoxysilane, strontium carbonate, carboxymethyl hydroxyethyl cellulose, polydimethylsilane, zinc stearate, paraphthaloyl chloride, medium chain triglycerides, ethylparaben, silicone oil, wood ash and trimellitic acid. Compared with the prior art, the base film has the advantages that the preparation method is simple, the obtained base film is nontoxic, non-corrosive, impact resistant and tear resistant, after a metal coating is formed through evaporation, the base film is good in self-healing, good in performance stability, high in dielectric strength, not liable to puncture and low in production cost, the service life of a metallized film capacitor is prolonged, and the base film is suitable for large-scale popularization.

Description

A kind of filter capacitor high square resistance metallized film basement membrane and preparation method thereof
Technical field
The invention belongs to thin film capacitor technical field, and in particular to a kind of filter capacitor high square resistance metallized film is used Basement membrane and preparation method thereof.
Background technology
Thin film capacitor is to work as electrode with metal forming, by the modeling such as itself and poly- ethyl ester, polypropylene, polystyrene or Merlon Material thin film, after overlapping from two ends, the structure for being wound into cylindrical shape makes capacitor, has:Nonpolarity, insulation impedance is high, frequency The characteristic such as excellent, dielectric loss are little, volume low capacity is big, based on above advantage, thin film capacitor be widely used in electronics, Multiple industries such as household electrical appliances, electric power, communication, are electronics and information industry and the requisite most basic electronic devices and components of power industry, With the development of information technology, power grid construction, electric railway construction, energy-saving illumination, hybrid vehicle and household electrical appliance Upgrading, the market development prospect of thin film capacitor will be more wide, and the motor of wherein thin film capacitor has metal place Two kinds of formula or metal film type, become metallic film capacitor, existing metallization with the capacitor of metal film type electrode fabrication Thin film capacitor is aluminum zinc composition metal thin film, because which has the self-healing feature of uniqueness, it is possible to increase metallized film electricity The proof voltage ability of container, extends the service life of metallic film capacitor, is widely used in manufacturing all kinds of electric power compensations use Motor starting AC capacitor and DC filter capacitors, however, adhesive force extreme difference of the metallization zinc coating in film surface, And easily oxidation forms the Zinc Oxide with fluff structure in atmosphere, it is easily caused capacitor and breakdown accident occurs, wherein, The coat of metal can affect metallic film capacitor in membrane surface poor adhesive force in having the environment of rigid temperature and humidity Self-healing performance, equally affect its voltage endurance, it is therefore desirable to which its basement membrane is further studied.
The content of the invention
The purpose of the present invention is for existing problem, there is provided a kind of filter capacitor high square resistance metallized film base Film and preparation method thereof.
The present invention is achieved by the following technical solutions:A kind of filter capacitor high square resistance metallized film basement membrane, It is made up of the raw material of following weight portion:Modified polypropene 25-30 parts, isotactic polyphenylacetylene 16-20 parts, hydroxycarboxyl group mixed type are gathered It is ester 8-12 parts, isooctyltriethoxysilane 2-4 parts, strontium carbonate 0.5-0.8 parts, the strong ethyl cellulose 10-15 parts of carboxymethyl, poly- Dimethylsilane 1-2 part, zinc stearate 7-10 parts, paraphthaloyl chloride 0.2-0.5 parts, Medium chain Triglyceride 4-6 part, Ni Bo Golden ethyl ester 2-3 parts, silicone oil 4-6 parts, tree ash 1-2 part, trimellitic acid 1-2 parts;
Wherein, the preparation method of the modified polypropene is:Raw material prepares:10 parts of polypropylene, 3.5 parts of polyvinylidene fluoride, six 0.3 part of ethyl cyclotrisiloxane, 2 parts of tetrabutyl titanate, 0.5 part of ferrocene, 0.1 part of diphenylamines, tetrahydrofuran polyether asphalt mixtures modified by epoxy resin 0.8 part of fat, 1.8 parts of Kafra fiber;It is during double screw extruder is added after above-mentioned raw materials are mixed by weight ratio, cold after extrusion But, it is dried, pelletizing is obtained final product.
A kind of preparation method of filter capacitor high square resistance metallized film basement membrane, comprises the following steps:
(1)Modified polypropene, isotactic polyphenylacetylene, strontium carbonate, zinc stearate, paraphthaloyl chloride are sent in kneader, Under conditions of 160-180 DEG C, heat treatment 3-4 hours, obtain mixed material;
(2)Step will be added after surplus stock mix homogeneously(1)Mix homogeneously in mixed material after heat treatment, in kneader Mixing is uniform, processes 2 hours in 120-140 DEG C, obtains blend glue stuff;
(3)Above-mentioned gained blend glue stuff extruded die head is extruded, the thin film after extrusion sequentially passes through chill roll cooling, traction and draws Stretch, thickness measure, surface corona process, trimming, winding film forming, inspection, put in storage.
As further improvement of these options, the fast basement membrane of the institute evaporation metal coating on basement membrane when in use, metal The thickness of coating is successively decreased from centre to both sides, and correspondence sheet resistance is 4-60 Ω/ from centre to both sides sheet resistance.
Used as further improvement of these options, the thickness of the basement membrane is 6-8 μm.
The present invention has advantages below compared to existing technology:In the present invention, preparation method is simple, nontoxic, corrosion-free, gained Basement membrane impact resistance, anti tear, by evaporation metal coating after, with self-healing property it is good, stable performance is good, dielectric strength is high, be difficult to hit Wear, low production cost the advantages of, while improve the service life of metallic film capacitor, be suitable to promote on a large scale.
Description of the drawings
Fig. 1 is filter capacitor high square resistance metallized film basement membrane coat of metal structural scheme of mechanism.
Wherein, 1- filter capacitors high square resistance metallized film basement membrane, the 2- coats of metal.
Specific embodiment
Embodiment 1
A kind of filter capacitor high square resistance metallized film basement membrane, is made up of the raw material of following weight portion:Modified polypropene 25 Part, 20 parts of isotactic polyphenylacetylene, 10 parts of hydroxycarboxyl group mixed type polyester, 3 parts of isooctyltriethoxysilane, 0.5 part of strontium carbonate, 15 parts of the strong ethyl cellulose of carboxymethyl, 2 parts of polydimethylsiloxane, 9 parts of zinc stearate, 0.5 part of paraphthaloyl chloride, medium chain triglyceride Three 4 parts of acid esters, 2 parts of ethyl hydroxybenzoate, 6 parts of silicone oil, 1 part of tree ash, 2 parts of trimellitic acid;
Wherein, the preparation method of the modified polypropene is:Raw material prepares:10 parts of polypropylene, 3.5 parts of polyvinylidene fluoride, six 0.3 part of ethyl cyclotrisiloxane, 2 parts of tetrabutyl titanate, 0.5 part of ferrocene, 0.1 part of diphenylamines, tetrahydrofuran polyether asphalt mixtures modified by epoxy resin 0.8 part of fat, 1.8 parts of Kafra fiber;It is during double screw extruder is added after above-mentioned raw materials are mixed by weight ratio, cold after extrusion But, it is dried, pelletizing is obtained final product.
A kind of preparation method of filter capacitor high square resistance metallized film basement membrane, comprises the following steps:
(1)Modified polypropene, isotactic polyphenylacetylene, strontium carbonate, zinc stearate, paraphthaloyl chloride are sent in kneader, Under conditions of 160-180 DEG C, heat treatment 3-4 hours, obtain mixed material;
(2)Step will be added after surplus stock mix homogeneously(1)Mix homogeneously in mixed material after heat treatment, in kneader Mixing is uniform, processes 2 hours in 120-140 DEG C, obtains blend glue stuff;
(3)Above-mentioned gained blend glue stuff extruded die head is extruded, the thin film after extrusion sequentially passes through chill roll cooling, traction and draws Stretch, thickness measure, surface corona process, trimming, winding film forming, inspection, put in storage.
Wherein, as shown in figure 1, the fast basement membrane of the institute evaporation metal coating on basement membrane when in use, the thickness of the coat of metal by Centre is successively decreased to both sides, and correspondence sheet resistance is 4-60 Ω/ from centre to both sides sheet resistance.
Wherein, the thickness of the basement membrane is 6-8 μm.
Use after above-mentioned gained basement membrane evaporation metal coating, if capacitor has flaw to produce, be basement membrane two at high square resistance The spontaneous recovery of side elder generation, up to 600-1200Vdc, dielectric loss is little for pressure scope, and the self-healing performance of capacitor and pressure performance are carried Height, service life is up to more than 200000h.
Embodiment 2
A kind of filter capacitor high square resistance metallized film basement membrane, is made up of the raw material of following weight portion:Modified polypropene 30 Part, 16 parts of isotactic polyphenylacetylene, 8 parts of hydroxycarboxyl group mixed type polyester, 4 parts of isooctyltriethoxysilane, 0.8 part of strontium carbonate, 13 parts of the strong ethyl cellulose of carboxymethyl, 2 parts of polydimethylsiloxane, 8 parts of zinc stearate, 0.2 part of paraphthaloyl chloride, medium chain triglyceride Three 6 parts of acid esters, 2 parts of ethyl hydroxybenzoate, 6 parts of silicone oil, 2 parts of tree ash, 2 parts of trimellitic acid;
Wherein, the preparation method of the modified polypropene is:Raw material prepares:10 parts of polypropylene, 3.5 parts of polyvinylidene fluoride, six 0.3 part of ethyl cyclotrisiloxane, 2 parts of tetrabutyl titanate, 0.5 part of ferrocene, 0.1 part of diphenylamines, tetrahydrofuran polyether asphalt mixtures modified by epoxy resin 0.8 part of fat, 1.8 parts of Kafra fiber;It is during double screw extruder is added after above-mentioned raw materials are mixed by weight ratio, cold after extrusion But, it is dried, pelletizing is obtained final product.
Its preparation method is same as Example 1.
Use after above-mentioned gained basement membrane evaporation metal coating, if capacitor has flaw to produce, be basement membrane two at high square resistance The spontaneous recovery of side elder generation, up to 600-1200Vdc, dielectric loss is little for pressure scope, and the self-healing performance of capacitor and pressure performance are carried Height, service life is up to more than 220000h.
Embodiment 3
A kind of filter capacitor high square resistance metallized film basement membrane, is made up of the raw material of following weight portion:Modified polypropene 28 Part, 18 parts of isotactic polyphenylacetylene, 8 parts of hydroxycarboxyl group mixed type polyester, 3 parts of isooctyltriethoxysilane, 0.6 part of strontium carbonate, 15 parts of the strong ethyl cellulose of carboxymethyl, 1 part of polydimethylsiloxane, 10 parts of zinc stearate, 0.4 part of paraphthaloyl chloride, middle chain are sweet Oily 6 parts of three acid esters, 3 parts of ethyl hydroxybenzoate, 4 parts of silicone oil, 2 parts of tree ash, 1 part of trimellitic acid;
Wherein, the preparation method of the modified polypropene is:Raw material prepares:10 parts of polypropylene, 3.5 parts of polyvinylidene fluoride, six 0.3 part of ethyl cyclotrisiloxane, 2 parts of tetrabutyl titanate, 0.5 part of ferrocene, 0.1 part of diphenylamines, tetrahydrofuran polyether asphalt mixtures modified by epoxy resin 0.8 part of fat, 1.8 parts of Kafra fiber;It is during double screw extruder is added after above-mentioned raw materials are mixed by weight ratio, cold after extrusion But, it is dried, pelletizing is obtained final product.
Use after above-mentioned gained basement membrane evaporation metal coating, if capacitor has flaw to produce, be basement membrane two at high square resistance The spontaneous recovery of side elder generation, up to 600-1200Vdc, dielectric loss is little for pressure scope, and the self-healing performance of capacitor and pressure performance are carried Height, service life is up to more than 200000h.

Claims (4)

1. a kind of filter capacitor high square resistance metallized film basement membrane, it is characterised in that be made up of the raw material of following weight portion: Modified polypropene 25-30 parts, isotactic polyphenylacetylene 16-20 parts, hydroxycarboxyl group mixed type polyester 8-12 parts, iso-octyl triethoxy Silane 2-4 parts, strontium carbonate 0.5-0.8 parts, the strong ethyl cellulose 10-15 parts of carboxymethyl, polydimethylsiloxane 1-2 parts, stearic acid Zinc 7-10 parts, paraphthaloyl chloride 0.2-0.5 parts, Medium chain Triglyceride 4-6 part, ethyl hydroxybenzoate 2-3 parts, silicone oil 4-6 parts, Tree ash 1-2 part, trimellitic acid 1-2 parts;
Wherein, the preparation method of the modified polypropene is:Raw material prepares:10 parts of polypropylene, 3.5 parts of polyvinylidene fluoride, six 0.3 part of ethyl cyclotrisiloxane, 2 parts of tetrabutyl titanate, 0.5 part of ferrocene, 0.1 part of diphenylamines, tetrahydrofuran polyether asphalt mixtures modified by epoxy resin 0.8 part of fat, 1.8 parts of Kafra fiber;It is during double screw extruder is added after above-mentioned raw materials are mixed by weight ratio, cold after extrusion But, it is dried, pelletizing is obtained final product.
2. a kind of preparation method of filter capacitor high square resistance metallized film basement membrane as claimed in claim 1, its feature exist In comprising the following steps:
Modified polypropene, isotactic polyphenylacetylene, strontium carbonate, zinc stearate, paraphthaloyl chloride are sent in kneader, in 160- Under conditions of 180 DEG C, heat treatment 3-4 hours, obtain mixed material;
Step will be added after surplus stock mix homogeneously(1)Mix homogeneously in mixed material after heat treatment, mixes in kneader Refining is uniform, processes 2 hours in 120-140 DEG C, obtains blend glue stuff;
By above-mentioned gained blend glue stuff extruded die head extrude, the thin film after extrusion sequentially pass through chill roll cooling, traction stretching, Thickness measure, surface corona process, trimming, winding film forming, inspection, warehouse-in.
3. a kind of filter capacitor high square resistance metallized film basement membrane as claimed in claim 1, it is characterised in that the fast basement membrane of institute The evaporation metal coating on basement membrane when in use, the thickness of the coat of metal are successively decreased from centre to both sides, correspondence sheet resistance from centre to Both sides sheet resistance is 4-60 Ω/.
4. one kind filter capacitor high square resistance metallized film basement membrane as described in claim 1 or 3, it is characterised in that described The thickness of basement membrane is 6-8 μm.
CN201610945031.3A 2016-10-26 2016-10-26 Base film for high-square resistance metallized film of filter capacitor and preparation method thereof Pending CN106519470A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1112963A (en) * 1994-04-15 1995-12-06 东丽株式会社 Metallized films and capacitors containing the same
CN103578755A (en) * 2013-10-15 2014-02-12 铜陵其利电子材料有限公司 High-sheet-resistance metalized film for filter capacitor
CN104311950A (en) * 2014-10-11 2015-01-28 铜陵市新泰电容电器有限责任公司 Metallized film for ultrahigh square resistance capacitor
CN205016384U (en) * 2015-10-09 2016-02-03 成都宏明电子股份有限公司 Metallized film of metallization electrode layer thickness piggyback control

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1112963A (en) * 1994-04-15 1995-12-06 东丽株式会社 Metallized films and capacitors containing the same
CN103578755A (en) * 2013-10-15 2014-02-12 铜陵其利电子材料有限公司 High-sheet-resistance metalized film for filter capacitor
CN104311950A (en) * 2014-10-11 2015-01-28 铜陵市新泰电容电器有限责任公司 Metallized film for ultrahigh square resistance capacitor
CN205016384U (en) * 2015-10-09 2016-02-03 成都宏明电子股份有限公司 Metallized film of metallization electrode layer thickness piggyback control

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
王显伦: "《面食品改良剂及其应用技术》", 30 September 2006, 中国轻工业出版社 *
陈溥等: "《纺织染整助剂实用手册》", 31 March 2003, 化学工业出版社 *

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