CN106519085A - Tool clamp and method for polymerizing organic glass disc and flat plate seamlessly - Google Patents

Tool clamp and method for polymerizing organic glass disc and flat plate seamlessly Download PDF

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Publication number
CN106519085A
CN106519085A CN201610814689.0A CN201610814689A CN106519085A CN 106519085 A CN106519085 A CN 106519085A CN 201610814689 A CN201610814689 A CN 201610814689A CN 106519085 A CN106519085 A CN 106519085A
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China
Prior art keywords
ring
glue
limited block
upper press
lower pressure
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Granted
Application number
CN201610814689.0A
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Chinese (zh)
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CN106519085B (en
Inventor
唐健
杨超
王鹏亮
杨灼辉
熊宸伟
吕泽升
王湘粤
叶培均
廖钟坤
蔡捷帆
张朋帅
郑少聪
乔木欣
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Sun Yat Sen University
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Sun Yat Sen University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F20/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
    • C08F20/02Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
    • C08F20/10Esters
    • C08F20/12Esters of monohydric alcohols or phenols
    • C08F20/14Methyl esters, e.g. methyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F120/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
    • C08F120/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F120/10Esters
    • C08F120/12Esters of monohydric alcohols or phenols
    • C08F120/14Methyl esters, e.g. methyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/01Processes of polymerisation characterised by special features of the polymerisation apparatus used

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Electroluminescent Light Sources (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention provides a tool clamp and method for polymerizing an organic glass disc and a flat plate seamlessly. The tool clamp comprises a lower pressing ring of a ring-shaped structure and an upper pressing ring of a ring-shaped structure. The lower pressing ring comprises a first O-shaped ring groove, a second O-shaped ring groove, an air inlet, an air outlet, a glue feeding channel and a glue discharging channel, wherein the first O-shaped ring groove, the glue feeding channel and the glue discharging channel are formed in the lower side face of the lower pressing ring. The tail end of the glue feeding channel communicates with the air inlet. The tail end of the glue discharging channel communicates with the air outlet. The second O-shaped ring groove is formed in the upper side face of the lower pressing ring. A first O-shaped ring and a second O-shaped ring are arranged in the first O-shaped ring groove and the second O-shaped ring groove correspondingly. In addition, the lower pressing ring is fixedly connected with the upper pressing ring. The tool clamp is simple, practical, high in controllability and capable of ensuring that air tightness of organic glass in the polymerization process meets the polymerized standard curve requirement, and meanwhile by adjusting the position of a limiting screw in a limiting block, the injection thickness of glue can be adjusted.

Description

A kind of frock clamp and the method for seamless polymerization lucite disk and flat board
Technical field
The present invention relates to the work of lucite polymerization field, more particularly to a kind of seamless polymerization lucite disk and flat board Clamps and method.
Background technology
Polymethyl methacrylate (PMMA) is commonly called as lucite, also known as acryl (acrylic), has in building industry It is extensive to use.In prior art, for the seamless polymerization process of lucite disk and lucite flat board in, with following Shortcoming or deficiency:
1., as methyl methacrylate polymerization reaction is difficult to compatible with air and oxygen, and existing frock clamp is difficult Ensure that methyl methacrylate is not contacted with air and oxygen;
2. in polymerisation, glue can shrink, and it is residual with the big stress in local that prior art may cause contraction to subside It is remaining;
3. the quality of strict control injection glue is needed in polymerization process, does not introduce impurity, existing technical scheme A large amount of impurity can be introduced;
4. need strictly to control the injection thickness of glue in polymerization process, it is ensured that glue does not occur implode, existing skill Art scheme can not be adjusted well.
The content of the invention
In view of this, the present invention proposes a kind of organic glass of seamless polymerization for solving above-mentioned problems of the prior art The frock clamp and method of glass disk and flat board.
For solving above-mentioned technical problem, the present invention is employed the following technical solutions and is achieved:
The frock clamp of a kind of seamless polymerization lucite disk and flat board, the lower pressure ring and upper pressure including structure annular in shape Ring, the lower pressure ring include the first O-ring groove, the second O-ring groove, air inlet, gas outlet, glue feeding channel and plastic emitting passage, Wherein, the first O-ring groove, glue feeding channel and plastic emitting passage are arranged on the downside of lower pressure ring, the end of glue feeding channel with Air inlet is connected, and the end of plastic emitting passage is connected with gas outlet, the inert gas inleting pipe adapter of the air inlet and outer end Connection, the gas outlet is connected with inert gas escaping pipe adapter;The second O-ring groove is arranged on the upside of lower pressure ring Face, and the size of the first O-ring groove is more than the size of the second O-ring groove, is set in the first O-ring groove and the second O-ring groove respectively It is equipped with the first O-ring and the second O-ring;Additionally, being each provided with the corresponding some screw threads in position on the lower pressure ring and upper press ring Connecting hole, the threaded connection hole are uniformly distributed, and are provided with attachment screw in threaded connection hole, and attachment screw attaching nut is by under Pressure ring is connected with upper press ring.
Preferably, the frock clamp also includes limited block, is provided with limited block connecting hole on the upper press ring, Limited block connecting hole is interspersed with the threaded connection hole on upper press ring, and the limited block is provided with spacing screwed hole and limited block Installing hole, be provided with limited block installing hole screw through upper press ring limited block connecting hole and attaching nut realize limited block with it is upper Limited screw is provided with the connection of pressure ring, and spacing screwed hole.
Preferably, the threaded connection hole on the lower pressure ring and upper press ring has four, and the limited block connecting hole is same Sample has four, and four limited block connecting holes are connected with four limited blocks altogether.
Preferably, the impact of the big stress remnants in local for subsiding or introducing to prevent polymerisation from shrinking, institute The position for stating the second O-ring groove of correspondence on the downside of lower pressure ring offers the angle in 45 °, for accommodating raised redundancy, with Absorb residual stress and keep balance when being polymerized, it is ensured that the quality of product after polymerization.
Preferably, it is described push ring thickness for 10L, overall diameter be 336L, interior diameter be 256L;The first O shapes The groove depth of ring recess is 3L, overall diameter is 322L, interior diameter is 316L;The groove depth of the second O-ring groove is 2L, overall diameter is 262L, interior diameter are 256L;The internal diameter of the threaded connection hole is 6L, and wherein, L can be any long measure, and numerical value is expressed as Proportionate relationship in the specification size of lower pressure ring.
Preferably, the upper press ring thickness be 10L, overall diameter be 280L, interior diameter be 256L;On the upper press ring Centre distance between two threaded connection holes being oppositely arranged is 270L;The internal diameter of the limited block connecting hole is 6L, two set relatively Centre distance between the limited block connecting hole put is 270L, and wherein, L can be any long measure, and numerical value is expressed as pushing ring Proportionate relationship in specification size.
Preferably, the limited block thickness be 6L, width be 10L, length be 40L;In the limited block installing hole Footpath is 6L;The spacing screwed hole internal diameter is 6L;Centre distance between the spacing screwed hole and limited block installing hole is 20L, Wherein, L can be any long measure, and numerical value is expressed as the proportionate relationship in the specification size for push ring.
Preferably, the inert gas be nitrogen, additionally, polymerization before be easy in fixture with where glue-contact Thin film is set, fixture is separated with glue, it is ensured that glue quality, prevent from introducing impurity.
A kind of seamless polymerization lucite disk and the method for flat board, comprise the steps:
S1. the first O-ring is placed in the first O-ring groove, lower pressure ring is put on lucite flat board;
S2. the lucite disk of suitable size is put in into the hollow parts of lower pressure ring, then the second O-ring has been enclosed within The outside of machine glass disk, and the second O-ring is placed in the second O-ring groove;
S3. upper press ring is enclosed within the outside of lucite disk, then will passes through attachment screw between upper press ring and lower pressure ring It is connected;
S4. limited block is fixedly mounted on upper press ring, then adjusts position of the limited screw in spacing screwed hole, with This adjusts the distance between disk and flat board, reaches the purpose being adjusted to the thickness for injecting glue;
S5. tensol injection device is injected into glue in glue feeding channel automatically, and the inert gas sprayed in air inlet is squeezed Moulding water is injected in the splicing seams of disk and flat board, and period adjusts the pressure of inert gas to control glue injection rate, goes out Glue passage and gas outlet are respectively used to the discharging of surplus glue and inert gas;
S6. polymerization completes to remove fixture after glue dries.
Compared with prior art, the device have the advantages that being:The O-ring that the present invention is arranged produces sealing effectiveness, Contact with air and oxygen in avoiding methyl methacrylate polymerization reaction, 45 ° of angles of setting can prevent polymerisation from shrinking The impact of the big stress remnants in local for subsiding or introducing, additionally, tensol injection device is using nitrogen extruding glue note automatically Enter to splicing seams, adjust nitrogen pressure and can control glue injection rate, while ensure not introducing impurity, by adjusting limited block The position of middle limited screw can adjust the injection thickness of glue;The present invention is simple and practical, and controllability is strong, it is ensured that organic Air-tightness during glass polymerization meets the calibration curve requirement of polymerization.
Description of the drawings
Scheme of installations of the Fig. 1 for the frock clamp of the preferred embodiment of the present invention;
Downside schematic diagrames of the Fig. 2 for Fig. 1;
Downside structural representations of the Fig. 3 for the lower pressure ring of the preferred embodiment of the present invention;
Upper side structural representations of the Fig. 4 for the lower pressure ring of the preferred embodiment of the present invention;
Schematic cross-sections of the Fig. 5 for the lower pressure ring of the preferred embodiment of the present invention;
Structural representations of the Fig. 6 for the upper press ring of the preferred embodiment of the present invention;
Structural representations of the Fig. 7 for the limited block of the preferred embodiment of the present invention.
Specific embodiment
It is to allow those skilled in the art to become apparent from getting information about the present invention, below in conjunction with accompanying drawing, to the present invention It is further described.
It is the preferred embodiments of the present invention as shown in figs. 1-7.
A kind of frock clamp of seamless polymerization lucite disk and flat board, lower pressure ring 1 including structure annular in shape and upper Pressure ring 2, lower pressure ring 1 include the first O-ring groove 101, the second O-ring groove 102, air inlet 103, gas outlet 104, glue feeding channel 105 and plastic emitting passage 106, wherein, the first O-ring groove 101, glue feeding channel 105 and plastic emitting passage 106 are arranged on lower pressure ring 1 Downside, the end of glue feeding channel 105 connected with air inlet 103, and the end of plastic emitting passage 106 is connected with gas outlet 104, is entered Gas port 103 is connected with the inert gas inleting pipe adapter 107 of outer end, gas outlet 104 and inert gas escaping pipe adapter 108 Connection;Second O-ring groove 102 is arranged on the upper side of lower pressure ring 1, and the size of the first O-ring groove 101 is more than the second O-ring The first O-ring 3 and the second O-ring are respectively arranged with the size of groove 102, the first O-ring groove 101 and the second O-ring groove 102 (not shown);Additionally, being each provided with corresponding four threaded connection holes 109 in position, screw thread on lower pressure ring 1 and upper press ring 2 Connecting hole 5 is uniformly distributed on ring, and is provided with attachment screw 5 in threaded connection hole 109, and 5 attaching nut of attachment screw will be pushed Ring 1 is connected with upper press ring 2.
Frock clamp in the present embodiment also includes limited block 6, is provided with limited block connecting hole 201 on upper press ring 2, limit Position block connecting hole 201 is interspersed with the threaded connection hole 109 on upper press ring 2, and limited block 6 is provided with 601 He of spacing screwed hole Limited block installing hole 602, is provided with screw 603 through the limited block connecting hole 201 of upper press ring 2 and matches somebody with somebody in limited block installing hole 602 The connection that nut realizes limited block 6 and upper press ring 2 is closed, and in spacing screwed hole 601, is provided with limited screw 7.
The impact of the big stress remnants in local for subsiding or introducing to prevent polymerisation from shrinking, the downside of lower pressure ring 1 On face, the position of the second O-ring groove 102 of correspondence offers the angle in 45 °, for accommodating raised redundancy, to absorb residual stress Keep balance during polymerization, it is ensured that the quality of product after polymerization.
The specific dimension scale relation of frock clamp is that lower 1 thickness of pressure ring is 10L, overall diameter is 336L, interior diameter is 256L;The groove depth of the first O-ring groove 101 is 3L, overall diameter is 322L, interior diameter is 316L;The groove depth of the second O-ring groove 102 For 2L, overall diameter be 262L, interior diameter be 256L;The internal diameter of threaded connection hole 109 is 6L, and 2 thickness of upper press ring is 10L, outer straight Footpath is 280L, interior diameter is 256L;Centre distance on upper press ring 2 between two threaded connection holes 109 being oppositely arranged is 270L;Limit The internal diameter of position block connecting hole 110 is 270L for the centre distance between 6L, the two limited block connecting holes 110 being oppositely arranged;Limited block 6 Thickness is 6L, width is 10L, length is 40L;602 internal diameter of limited block installing hole is 6L;601 internal diameter of spacing screwed hole is 6L;Limit Centre distance between position screwed hole 601 and limited block installing hole 602 is 20L, and wherein, L can be any long measure, and numerical value represents For the proportionate relationship in the specification size of lower pressure ring.Inert gas in the present embodiment is the indifferent gas in nitrogen, but the present invention Body is not limited to nitrogen, or other inert gases.
Seamless polymerization lucite disk and the method for flat board are carried out using above-mentioned frock clamp, is comprised the steps:
S1. the first O-ring 3 is placed in the first O-ring groove 101, lower pressure ring 1 is put on lucite flat board;
S2. the lucite disk of suitable size is put in into the hollow parts of lower pressure ring 1, then the second O-ring is enclosed within The outside of lucite disk 8, and the second O-ring is placed in the second O-ring groove 102;
S3. upper press ring 2 is enclosed within the outside of disk 8, then will be connected by attachment screw 5 between upper press ring 2 and lower pressure ring 1 It is fixed;
S4. limited block 6 is fixedly mounted on upper press ring 2, then regulation limited screw 7 is in spacing screwed hole 601 Position, with the distance that this adjusts disk and flat part, reaches the purpose being adjusted to the thickness for injecting glue;Injection is adjusted Glue thickness adjusts the distance between flat board and disk mainly by adjusting the length of limited screw, in addition disk 8 with The seam crossing of flat board can also arrange monitoring system, and such as displacement transducer carrys out the displacement of disk at abutment joint carries out monitor in real time, from And the purpose for controlling glue thickness is reached, concrete technical scheme is shown in patent application 2016100276364 with regard to control system Record;
S5. tensol injection device is injected into glue in glue feeding channel 105 automatically, the inertia sprayed in air inlet 103 Gas extrusion glue is injected in the splicing seams of disk 8 and flat board, and period adjusts the pressure of inert gas to control glue injection Speed, plastic emitting passage 106 and gas outlet 104 are respectively used to the discharging of surplus glue and inert gas;
S6. polymerization completes to remove fixture after glue dries.
It should be noted that in order to ensure glue quality, preventing from introducing impurity, being easy in fixture and glue during use Thin film is set where contact, fixture is separated with glue.
Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention Within god and principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.

Claims (8)

1. a kind of frock clamp of seamless polymerization lucite disk and flat board, it is characterised in that including under structure annular in shape Pressure ring and upper press ring, the lower pressure ring include the first O-ring groove, the second O-ring groove, air inlet, gas outlet, glue feeding channel and Plastic emitting passage, wherein, the first O-ring groove, glue feeding channel and plastic emitting passage are arranged on the downside of lower pressure ring, glue feeding channel End connect with air inlet, the end of plastic emitting passage is connected with gas outlet, the inert gas air inlet of the air inlet and outer end Pipe adapter connects, and the gas outlet is connected with inert gas escaping pipe adapter;The second O-ring groove is arranged on lower pressure ring Upper side, and the size of the first O-ring groove more than the second O-ring groove size, in the first O-ring groove and the second O-ring groove It is respectively arranged with the first O-ring and the second O-ring;If additionally, it is corresponding to be each provided with position on the lower pressure ring and upper press ring Dry threaded connection hole, the threaded connection hole are uniformly distributed, and are provided with attachment screw in threaded connection hole, and attachment screw coordinates spiral shell Lower pressure ring and upper press ring are connected by mother.
2. frock clamp according to claim 1, it is characterised in that the frock clamp also includes limited block, described Limited block connecting hole is provided with upper press ring, and limited block connecting hole is interspersed with the threaded connection hole on upper press ring, the limit Position block is provided with spacing screwed hole and limited block installing hole, is provided with screw and connects through the limited block of upper press ring in limited block installing hole Limited screw is provided with connecing the connection that hole attaching nut realize limited block and upper press ring, and spacing screwed hole.
3. frock clamp according to claim 1, it is characterised in that the 2nd O shapes of correspondence on the downside of the lower pressure ring The position of ring recess offers the angle in 45 °, for accommodating raised redundancy, to absorb residual stress.
4. frock clamp according to claim 1, it is characterised in that described to push ring thickness and for 10L, overall diameter be 336L, interior diameter are 256L;The groove depth of the first O-ring groove is 3L, overall diameter is 322L, interior diameter is 316L;Described The groove depth of two O-ring grooves is 2L, overall diameter is 262L, interior diameter is 256L;The internal diameter of the threaded connection hole is 6L, wherein, L Can be any long measure, numerical value is expressed as the proportionate relationship in the specification size for push ring.
5. frock clamp according to claim 1, it is characterised in that the upper press ring thickness is that 10L, overall diameter are 280L, interior diameter are 256L;Centre distance on the upper press ring between two threaded connection holes being oppositely arranged is 270L;The limit The internal diameter of position block connecting hole is 270L for the centre distance between 6L, the two limited block connecting holes being oppositely arranged, and wherein, L can be to appoint What long measure, numerical value are expressed as the proportionate relationship in the specification size for push ring.
6. frock clamp according to claim 1, it is characterised in that it is 10L, length that the limited block thickness is 6L, width Spend for 40L;The limited block installing hole internal diameter is 6L;The spacing screwed hole internal diameter is 6L;The spacing screwed hole with it is spacing Centre distance between block installing hole is 20L, and wherein, L can be any long measure, and numerical value is expressed as in the specification size for push ring Proportionate relationship.
7. frock clamp according to claim 1, it is characterised in that the inert gas is nitrogen.
8. a kind of method of seamless polymerization lucite disk and flat board, it is characterised in that comprise the steps:
S1. the first O-ring is placed in the first O-ring groove, lower pressure ring is put on lucite flat board;
S2. the lucite disk of suitable size is put in into the hollow parts of lower pressure ring, the second O-ring is enclosed within into organic glass then The outside of glass disk, and the second O-ring is placed in the second O-ring groove;
S3. upper press ring is enclosed within the outside of lucite disk, then will be connected by attachment screw between upper press ring and lower pressure ring It is fixed;
S4. limited block is fixedly mounted on upper press ring, then adjusts position of the limited screw in spacing screwed hole, adjusted with this Distance between pitch circle disk and flat board, reaches the purpose being adjusted to the thickness for injecting glue.
S5. tensol injection device is injected into glue in glue feeding channel automatically, the inert gas extruding glue sprayed in air inlet Water is injected in the splicing seams of disk and flat board, and period adjusts the pressure of inert gas to control glue injection rate, and plastic emitting is led to Road and gas outlet are respectively used to the discharging of surplus glue and inert gas;
S6. polymerization completes to remove fixture after glue dries.
CN201610814689.0A 2016-09-09 2016-09-09 A kind of frock clamp and method of seamless polymerization organic glass disk and plate Active CN106519085B (en)

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CN201610814689.0A CN106519085B (en) 2016-09-09 2016-09-09 A kind of frock clamp and method of seamless polymerization organic glass disk and plate

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Application Number Priority Date Filing Date Title
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CN106519085B CN106519085B (en) 2019-04-16

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108480150A (en) * 2018-03-16 2018-09-04 中山大学 Into adhesive dispenser, into the gentle hydraulic control tubing giving sufficient strength system of gluing method

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Publication number Priority date Publication date Assignee Title
KR100753009B1 (en) * 2006-09-20 2007-09-03 이송수 Manufacturing method of a cemented safety glass for building outer wall and the cemented safety glass thereof
CN201292313Y (en) * 2008-12-04 2009-08-19 上海市塑料研究所 Combined slice clamper of polyvinyl butyral rubber sheet
CN101898311A (en) * 2010-07-13 2010-12-01 常熟市建华模具有限责任公司 Clamp structure for milling positioning reference plane on glass die blank
CN204097340U (en) * 2014-09-24 2015-01-14 莆田新盈液晶科技有限公司 A kind of glass substrate pressfitting fixture
CN205043505U (en) * 2015-09-09 2016-02-24 南阳富新特光电科技有限公司 Flat glass multi -disc processing positioning jig
CN105542043A (en) * 2016-01-14 2016-05-04 中山大学 Organic glass seamless polymerization device and method
CN205218908U (en) * 2015-12-08 2016-05-11 宁波方太厨具有限公司 Arbitrary direction can all adjustable length last glass unit bonding frock

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100753009B1 (en) * 2006-09-20 2007-09-03 이송수 Manufacturing method of a cemented safety glass for building outer wall and the cemented safety glass thereof
CN201292313Y (en) * 2008-12-04 2009-08-19 上海市塑料研究所 Combined slice clamper of polyvinyl butyral rubber sheet
CN101898311A (en) * 2010-07-13 2010-12-01 常熟市建华模具有限责任公司 Clamp structure for milling positioning reference plane on glass die blank
CN204097340U (en) * 2014-09-24 2015-01-14 莆田新盈液晶科技有限公司 A kind of glass substrate pressfitting fixture
CN205043505U (en) * 2015-09-09 2016-02-24 南阳富新特光电科技有限公司 Flat glass multi -disc processing positioning jig
CN205218908U (en) * 2015-12-08 2016-05-11 宁波方太厨具有限公司 Arbitrary direction can all adjustable length last glass unit bonding frock
CN105542043A (en) * 2016-01-14 2016-05-04 中山大学 Organic glass seamless polymerization device and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108480150A (en) * 2018-03-16 2018-09-04 中山大学 Into adhesive dispenser, into the gentle hydraulic control tubing giving sufficient strength system of gluing method

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