The highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of pre- breakdown of emulsion microwave and its preparation
Method
Technical field
The present invention relates to a kind of asphalt material for repairing maintenance for asphalt pavement, and in particular in a kind of pre- breakdown of emulsion microwave
The highly concentrated modified emulsifying asphalt thick slurry material of warm induction type and its compound method.
Background technology
For the asphalt pavements such as each standard highway, urban road, concrete bridge bridge floor, tunnel Covered face of Smooth Slide, airfield pavement, water is damaged
Bad is a kind of more typical disease form, mainly in construction because mixture temperature isolation, the isolation that gathers materials, be compacted deficiency and
Seep water the paving local for causing.In addition, the flowing pressure for having vehicular load powerful when passing through will wash away repeatedly asphalt and
, first there is purt slurry phenomenon, will subsequently be further developed into as pit in semi-rigid type base surface.
At present, for the maintenance mode of this common pit disease mainly has in three:First, using cut-back asphalt class,
Emulsified asphalt class cold-repairing material is emergent to be repaired, and the punishment but this mode can only be met an urgent need is saved bit by bit many etc. pit, then unified milling
Plane is slotted, and carries out concentration repairing with heat mixture;Second, carry out slotting, vulcanize using heat mixture, but this mode is often
Limited by material source.In fact, the material quantity very little of single or a small amount of pit, according to 4cm depths, 1m2Pit only calculates materials
For 100kg, and for Highway Maintenance, as long as owner often requires that appearance, one pit is just repaired as early as possible, then, it is right
For contractor, so little material quantity is difficult to meet.Since for a large-scale mixing station of such as 3000 types, one pot
Material at least 3000kg, and one pot of a mix of can not possibly starting shooting, so only the large-scale mixing station of periphery is being spread for large area pitch
During dress layer construction feed, it is maintenance contractor mix heat mixture a bit in passing.So result in pit to repair in time,
There is the pit repairing of storage type.Even if some contractors have bought substantial amounts of heat mixture in advance, because the same day be difficult to be finished and
Stock ground is lumpd in a large number, before upper road is repaired, expend half manually digging material, entrucking, being otherwise difficult by heating car is carried out
Heating, can at most reduce efficiency of construction more than 50%, and this pit repairing high for original construction cost more can not be timely.
3rd, organic hydraulic material is combined using MOH and is repaired, but be because that MOH materials employ traditional emulsified asphalt, ground
Only bleed, condensation, shaping being carried out by natural conditions after pressure, needing 3-4 hour ability open to traffic of experience, this is spread for pitch
For the routine maintenance in face, owner is difficult to receive.
The content of the invention
It is an object of the invention to provide a kind of highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of pre- breakdown of emulsion microwave and its
Compound method, can either ensure that contractor to prepare pre- breakdown of emulsion compound by the way of cold mixing, and can pass through microwave at the scene
The performance requirement of heated bitumen concrete is reached after heater box heating, can also allow owner to realize the i.e. existing purpose mended of pit.
The technical solution adopted in the present invention is:
The highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of pre- breakdown of emulsion microwave, it is characterised in that:
Prepared by the component of following mass parts:
Gather materials 100 parts;
4~8 parts of breeze;
9~10 parts of the highly concentrated modified emulsifying asphalt of the middle temperature induction type of microwave;
1.5~4.5 parts of water.
Gather materials including following component and the mass fraction of each component is:
13.2mm particle diameters gather materials 0~5 part;
>=9.5mm particle diameters gather materials 15~22 parts;
>=4.75mm particle diameters gather materials 17~30 parts;
>=2.36mm particle diameters gather materials 14~16 parts;
>=1.18mm particle diameters gather materials 9~12 parts;
>=0.6mm particle diameters gather materials 5~10 parts;
>=0.3mm particle diameters gather materials 3~8 parts;
>=0.15mm particle diameters gather materials 2~5 parts;
>=0.075mm particle diameters gather materials 1~7 part.
Breeze is formed by the rolling of limestone mineral aggregate, meets following technical requirements:
Apparent density ≮ 2.4g/cm3
Water content ≯ 1%
Hydrophilic coefficient < 1
Plasticity index < 4%.
The highly concentrated modified emulsifying asphalt of the middle temperature induction type of microwave is prepared by the component of following mass parts:
100 parts of matrix pitch;
10~20 parts of di-iron trioxide modified polyester resin latex;
1~4 part of modified latex;
1~5 part of warm-mixing agent;
1~3 part of emulsifying agent;
28~32 parts of water.
Di-iron trioxide modified polyester resin latex is the latex that di-iron trioxide is modified to polyester resin.
Modified latex is styrene butadiene rubber sbr and the composite modified latex of SBS, Gu
Content is not less than 45%;
Warm-mixing agent is TPO asphalt modifier, meets following technical requirements:
Density 0.9g/cm3;
Solubility=0;
90 DEG C of fusing point >;
285 DEG C of flash-point >;
Molecular weight ≮ 1000g/mol;
pH=7;
Emulsifying agent is cationic/nonionic emulsifying agent compound emulsifying agent, fast by tetra-alkyl ammonium hydroxide salt, two kinds of amide groups amine
Split soon solidifying type cationic emulsifier to form with polyethylene glycol, two kinds of nonionic emulsifiers compoundings of polyalcohol, four kinds of emulsifying agents are mixed
It is 1 to close mass ratio:1:0.5:0.2.
The compound method of the highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of pre- breakdown of emulsion microwave, it is characterised in that:
(1)Prepare cationic/nonionic emulsifying agent compound emulsifying agent:By two kinds of tetra-alkyl ammonium hydroxide salt, amide groups amine
Slowly split solidifying type cationic emulsifier soon to form with polyethylene glycol, two kinds of nonionic emulsifier compoundings of polyalcohol;
(2)By(1)The cationic/nonionic emulsifying agent compound emulsifying agent of middle preparation, di-iron trioxide modified polyester resin latex,
Warm-mixing agent, modified latex, 80 DEG C of water, 140 DEG C of matrix pitches, produce the middle temperature induction type of microwave by mulser or colloid mill highly concentrated
Modified emulsifying asphalt;
(3)Using gathering materials as breeze less than 0.075mm particle diameters, require that screening is gathered materials according to quality proportioning, with the collection for screening out
Material is used as gathering materials that the highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of mixing microwave is used;
(4)Load weighted external adding water was added in load weighted gathering materials, stirring at normal temperature to surface of aggregate is soaked;
(5)Will(2)The highly concentrated modified emulsifying asphalt of the middle temperature induction type of microwave of middle production is poured into(3)In gather materials, mix 100 seconds
Afterwards to brown is shown slightly, i.e., just breakdown of emulsion can take the dish out of the pot;
(6)Will(5)The highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of pre- breakdown of emulsion microwave of middle mixing is put into microwave heating box
In carry out heating 5min.
The present invention has advantages below:
The highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of pre- breakdown of emulsion microwave and its compound method that the present invention is provided, using right
The microwave induced more sensitive highly concentrated modified emulsifying asphalt of the middle temperature induction type of microwave, it is then live to carry out mix with mineral aggregate, mainly
In repairing for asphalt pavement local damages such as each standard highway road surface, concrete bridge asphalt pavement, tunnel Covered face of Smooth Slide, airfield pavements, bag
Include to pit, purt slurry, check crack, the punishment of cracking disease and maintenance, the pavement performance for fully achieving hot-mixed asphaltic concrete will
Ask, directly using the vehicle-mounted mixing device for being capable of stirring and emulsifying pitch and mineral aggregate can be not required to repacking;Microwave is directly over after mix
Heater box is heated, and just can reach the performance requirement of heated bitumen concrete, is possessed the convenient of Cold-mix, hot asphalt and is mixed
Close the pavement performance of material.
Specific embodiment
With reference to specific embodiment, the present invention will be described in detail.
The highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of pre- breakdown of emulsion microwave according to the present invention, by following mass parts
Component is prepared:
Gather materials 100 parts;
4~8 parts of breeze;
9~10 parts of the highly concentrated modified emulsifying asphalt of the middle temperature induction type of microwave;
1.5~4.5 parts of water.
In said components:
Gather materials including following component and the mass fraction of each component is:
13.2mm particle diameters gather materials 0~5 part;
>=9.5mm particle diameters gather materials 15~22 parts;
>=4.75mm particle diameters gather materials 17~30 parts;
>=2.36mm particle diameters gather materials 14~16 parts;
>=1.18mm particle diameters gather materials 9~12 parts;
>=0.6mm particle diameters gather materials 5~10 parts;
>=0.3mm particle diameters gather materials 3~8 parts;
>=0.15mm particle diameters gather materials 2~5 parts;
>=0.075mm particle diameters gather materials 1~7 part.
Breeze is formed by the rolling of limestone mineral aggregate, meets following technical requirements:
Apparent density ≮ 2.4g/cm3
Water content ≯ 1%
Hydrophilic coefficient < 1
Plasticity index < 4%.
The highly concentrated modified emulsifying asphalt of the middle temperature induction type of microwave is prepared by the component of following mass parts:
100 parts of matrix pitch;
10~20 parts of di-iron trioxide modified polyester resin latex;
1~4 part of modified latex;
1~5 part of warm-mixing agent;
1~3 part of emulsifying agent;
28~32 parts of water.
Wherein:
Di-iron trioxide modified polyester resin latex is the latex that di-iron trioxide is modified to polyester resin, and microwave is existed
It is very sensitive between 110~130 DEG C;
Modified latex is styrene butadiene rubber sbr and the composite modified latex of SBS, solid content
It is not less than 45%;
Warm-mixing agent employs Sasobbit, is TPO asphalt modifier, meets following technical requirements:
Density 0.9g/cm3;
Solubility=0;
90 DEG C of fusing point >;
285 DEG C of flash-point >;
Molecular weight ≮ 1000g/mol;
pH=7;
Emulsifying agent is cationic/nonionic emulsifying agent compound emulsifying agent, fast by tetra-alkyl ammonium hydroxide salt, two kinds of amide groups amine
Split soon solidifying type cationic emulsifier to form with polyethylene glycol, two kinds of nonionic emulsifiers compoundings of polyalcohol, four kinds of emulsifying agents are mixed
It is 1 to close mass ratio:1:0.5:0.2.
The compound method of the highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of above-mentioned pre- breakdown of emulsion microwave, in traditional cold mixing
Carry out heating fast solidifying, discrete dose of warm mix afterwards through microwave heating box, to gathering materials, test mixture equipment and mix equipment not
Need to be changed.Specifically include following steps:
(1)Prepare cationic/nonionic emulsifying agent compound emulsifying agent:By two kinds of tetra-alkyl ammonium hydroxide salt, amide groups amine
Slowly split solidifying type cationic emulsifier soon to form with polyethylene glycol, two kinds of nonionic emulsifier compoundings of polyalcohol;
(2)By(1)The cationic/nonionic emulsifying agent compound emulsifying agent of middle preparation, di-iron trioxide modified polyester resin latex,
Warm-mixing agent, modified latex, 80 DEG C of water, 140 DEG C of matrix pitches, produce the middle temperature induction type of microwave by mulser or colloid mill highly concentrated
Modified emulsifying asphalt;
(3)Using gathering materials as breeze less than 0.075mm particle diameters, require that screening is gathered materials according to quality proportioning, with the collection for screening out
Material is used as gathering materials that the highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of mixing microwave is used;
Jing actual screening of gathering materials, the above-mentioned quality proportioning gathered materials require can be following screening requirement with Approximate Equivalent: 16mm
The percent of pass of sieve aperture is 68~85% for the percent of pass of 100%, 13.2mm sieve apertures for the percent of pass of 90~100%, 9.5mm sieve apertures,
The percent of pass of 4.75mm sieve apertures is that the percent of pass of 38~68%, 2.36mm sieve apertures is for the percent of pass of 24~50%, 1.18mm sieve apertures
Percent of pass passing through for 7~20%, 0.15mm sieve aperture of the percent of pass of 15~38%, 0.6mm sieve aperture for 10~28%, 0.3mm sieve apertures
Rate is 4 ~ 8 for the percent of pass of 5~15%, 0.075mm sieve apertures;
(4)Load weighted external adding water was added in load weighted gathering materials, stirring at normal temperature to surface of aggregate is soaked;
(5)Will(2)The highly concentrated modified emulsifying asphalt of the middle temperature induction type of microwave of middle production is poured into(3)In gather materials, mix 100 seconds
Afterwards to brown is shown slightly, i.e., just breakdown of emulsion can take the dish out of the pot;
(6)Will(5)The highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of pre- breakdown of emulsion microwave of middle mixing is put into microwave heating box
In carry out heating 5min.
Will(6)Compound after heating is poured in Marshall die trial, and is carried out two-sided 75 times using marshall compaction instrument and hit
Real shaping standard marshal piece;The Marshall stability of detection marshal piece, flow valuve, voidage, void in mineral aggregate, thus
Can determine that asphalt optimum content.
The selection basalt that gathers materials in the highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of pre- breakdown of emulsion microwave, certainly, lacks
Weary basalt and have sufficient diabase etc. area also may be selected diabase, according to step(3)Quality proportioning require, according to table 1
Just intend aggregate grading.
The highly concentrated modified emulsifying asphalt thick slurry material level of the middle temperature induction type of 1 pre- breakdown of emulsion microwave of table is matched somebody with somebody
In table 1, during gradation design, each embodiment of aggregate grading, is sieved using percent of pass, result such as 2 institute of table of screening
Show.
The percent of pass (%) gathered materials in 2 different embodiments of table
From the point of view of the comparing of above-mentioned table 1 and table 2, rate can be sieved through estimating the quality proportioning gathered materials by what is gathered materials.
The highly concentrated modified emulsifying asphalt thick slurry material of the middle temperature induction type of pre- breakdown of emulsion microwave by heating using microwave, roll setting after making
Meter voidage is 5%, according to step(3)、(4)Quality proportioning require, prepare in pre- breakdown of emulsion microwave according to the quality proportioning of table 3
Test specimen after the highly concentrated modified emulsifying asphalt thick slurry material heated by microwave of warm induction type, then examines to the technical performance of test specimen
Survey, evaluate, the results are shown in Table 3.
The highly concentrated modified emulsifying asphalt thick slurry material each component proportioning of the middle temperature induction type of 3 pre- breakdown of emulsion microwave of table
Gather materials corresponding with the embodiment in table 2 used in each embodiment in table 3.
The long temperature storage of 4 hot discrete type of table mixes dense-graded asphalt concrete test specimen technical performance
Present disclosure is not limited to cited by embodiment, and those of ordinary skill in the art are right by reading description of the invention
Any equivalent conversion that technical solution of the present invention is taken, the claim for being the present invention are covered.