CN106517230B - Multi-stage porous SAPO-11 molecular sieve and solid phase synthesis process - Google Patents

Multi-stage porous SAPO-11 molecular sieve and solid phase synthesis process Download PDF

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CN106517230B
CN106517230B CN201610956718.7A CN201610956718A CN106517230B CN 106517230 B CN106517230 B CN 106517230B CN 201610956718 A CN201610956718 A CN 201610956718A CN 106517230 B CN106517230 B CN 106517230B
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molecular sieve
sapo
stage porous
solid phase
phase synthesis
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CN106517230A (en
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杜燕燕
李久盛
姜标
张力
张春风
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Shanghai Advanced Research Institute of CAS
Shanxi Luan Mining Group Co Ltd
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Shanghai Advanced Research Institute of CAS
Shanxi Luan Mining Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B37/00Compounds having molecular sieve properties but not having base-exchange properties
    • C01B37/06Aluminophosphates containing other elements, e.g. metals, boron
    • C01B37/08Silicoaluminophosphates (SAPO compounds), e.g. CoSAPO
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/82Phosphates
    • B01J29/84Aluminophosphates containing other elements, e.g. metals, boron
    • B01J29/85Silicoaluminophosphates (SAPO compounds)
    • B01J35/60
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/54Phosphates, e.g. APO or SAPO compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/22Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by isomerisation
    • C07C5/27Rearrangement of carbon atoms in the hydrocarbon skeleton
    • C07C5/2702Catalytic processes not covered by C07C5/2732 - C07C5/31; Catalytic processes covered by both C07C5/2732 and C07C5/277 simultaneously
    • C07C5/2708Catalytic processes not covered by C07C5/2732 - C07C5/31; Catalytic processes covered by both C07C5/2732 and C07C5/277 simultaneously with crystalline alumino-silicates, e.g. molecular sieves
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
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    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/32Spheres
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/14Pore volume
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2529/00Catalysts comprising molecular sieves
    • C07C2529/82Phosphates
    • C07C2529/84Aluminophosphates containing other elements, e.g. metals, boron
    • C07C2529/85Silicoaluminophosphates (SAPO compounds)

Abstract

The present invention provides a kind of multi-stage porous SAPO-11 molecular sieve and solid phase synthesis process, the solid phase synthesis process includes, by solid silicon source, silicon source, mesoporous template, micropore template agent and phosphorus source mixed grinding, crystallization is carried out at 140-220 DEG C, reaction time is 12-72h, product centrifugation drying, roasting are gone after template agent removing up to multi-stage porous SAPO-11 molecular sieve.The multi-stage porous SAPO-11 molecular sieve prepared in the present invention is 83.5% to the conversion ratio of the hydroisomerizing reaction of hexadecane, and stereoselectivity is 82.1%(reaction condition: 290 DEG C, 6MPa, WHSV=1‑1, nH2: nC16=15).Compared with prior art, products obtained therefrom not only has the AEL structure and higher crystallinity of complete SAPO-11 molecular sieve, and there is meso-hole structure, in addition water is not used in sieve synthesis procedure, reduce the generation of waste water in production process, yield and one-pot yield are all enhanced.

Description

Multi-stage porous SAPO-11 molecular sieve and solid phase synthesis process
Technical field
The invention belongs to technical field of material chemistry, and in particular to multi-stage porous SAPO-11 molecular sieve and solid phase synthesis process, and its The application method of hydroisomerizing for long chain alkane.
Background technique
SAPO-11 molecular sieve is the means of nonzeolitic mesoporous molecular sieve of AEL structure, belongs to orthorhombic system, has one-dimensional ten Membered ring channel structure, oval duct (0.64 × 0.39nm).Because having suitable acid site and cellular structure to make SAPO- 11 molecular sieves restore the petrochemical industries such as octane number and lubricating oil isomerization dewaxing in the isomerization of normal hydrocarbon class, alkylation, gasoline isomery Field is widely applied.
The main component of wax is high-melting-point long-chain normal paraffin in lube base oil, and pour point is high, low temperature fluidity Difference.Branched paraffin is converted by n-alkane by hydroisomerization reaction, these performances can be improved.In molecular sieve catalyst On long-chain normal paraffin isomerization reaction occur mainly at the aperture of catalyst, only be located at molecular sieve aperture near work Property center could really be utilized.Therefore the long-chain normal paraffin isomerization catalyst of high activity require molecular sieve used have compared with More exposure aperture numbers.The SAPO-11 molecular sieve applied in isomerization reaction at present in isomerization reaction, reactant or Diffusional resistance of person's product on molecular sieve crystal surface is big, and case depth is be easy to cause to react, and leads to the aperture carbon deposit of catalyst Inactivation.Multistage porous molecular sieve is due to micropore and meso-hole structure, combining the acidity of micro porous molecular sieve, high stability and mesoporous Mass transfer rate can be improved in the advantages that large aperture of material, improves catalytic activity, pays close attention to by researcher.
The primary synthetic methods of conventional multistage porous molecular sieve are hydrothermal synthesis, solvent-thermal process, dry gum method synthesis and ion (Chem.Soc.Rev., the 2008,37,2530-2542 such as thermal method synthesis;Angew.Chem.,2006,118,3162-3165; Science,333(6040),328-332).It needs to use a large amount of water as reaction dissolvent in these synthetic methods, so that silicon source Assembling is able to silicon source to reset, and generates crystal structure of molecular sieve;The process can generate a large amount of waste water, welding, and molecular sieve Yield only has 80% or so.Patent CN201410084067 reports the method that solid phase method prepares SAPO-11 molecular sieve, still There is no synthesis multi-stage porous SAPO-11 molecular sieves, and are not applied to reality for the SAPO-11 molecular sieve of this method preparation In the catalysis reaction on border.
Based on the above, a kind of method of synthesis in solid state multistage porous molecular sieve is provided, adds hydrogen different for long chain alkane Structure reaction, to overcome the problems, such as that a large amount of waste water can be generated in existing multi-stage porous sieve synthesis procedure, low yield is necessary.
Summary of the invention
In view of the foregoing deficiencies of prior art, the purpose of the present invention is to provide a kind of multi-stage porous SAPO-11 molecules Sieve and solid phase synthesis process can generate a large amount of waste water, yield in multi-stage porous sieve synthesis procedure in the prior art for solving Low problem.
In order to achieve the above objects and other related objects, the present invention provides a kind of solid phase of multi-stage porous SAPO-11 molecular sieve Synthetic method, the solid phase synthesis process include: to mix silicon source, silicon source, mesoporous template, micropore template agent and phosphorus source to grind Mill carries out crystallization at 140-220 DEG C, and template agent removing is removed in roasting after product separation drying, obtains multi-stage porous SAPO-11 points Son sieve.
A kind of preferred embodiment of solid phase synthesis process as multi-stage porous SAPO-11 molecular sieve of the invention, crystallization Reaction time be 12-72h.
Further, the crystallization time of crystallization is 16-48h.
A kind of preferred embodiment of solid phase synthesis process as multi-stage porous SAPO-11 molecular sieve of the invention, crystallization Range of reaction temperature be 160-200 DEG C.
A kind of preferred embodiment of solid phase synthesis process as multi-stage porous SAPO-11 molecular sieve of the invention, using centrifugation Method separates product.
A kind of preferred embodiment of solid phase synthesis process as multi-stage porous SAPO-11 molecular sieve of the invention, the silicon source For one of white carbon black, sodium metasilicate or two kinds of mixtures.
A kind of preferred embodiment of solid phase synthesis process as multi-stage porous SAPO-11 molecular sieve of the invention, source of aluminium For the mixtures of the one or more of boehmite, aluminum sulfate, aluminium isopropoxide.
A kind of preferred embodiment of solid phase synthesis process as multi-stage porous SAPO-11 molecular sieve of the invention, the micropore Template select be the di-n-propylamine that di-n-propylamine and phosphatase reaction are formed phosphate, di-n-propylamine and phosphoric acid react mole Than for 1:1.0-1:1.2.
A kind of preferred embodiment of solid phase synthesis process as multi-stage porous SAPO-11 molecular sieve of the invention, it is described mesoporous It is one of cetyl trimethylammonium bromide CTAB, PVAC polyvinylalcohol that template, which is selected,.
A kind of preferred embodiment of solid phase synthesis process as multi-stage porous SAPO-11 molecular sieve of the invention, the silicon source, Molar ratio between silicon source, micropore template agent and mesoporous template are as follows: 0.12-0.48:1:0.7-1.2:0.01-0.2.
The present invention also provides a kind of multi-stage porous SAPO-11 molecular sieve, the multi-stage porous SAPO-11 molecular sieve is with micropore point The AEL structure of son sieve SAPO-11, and the mesoporous pore size in the multistage porous molecular sieve is 30nm.
As a kind of preferred embodiment of multi-stage porous SAPO-11 molecular sieve of the invention, the multi-stage porous SAPO-11 molecular sieve Partial size be 2 microns.
The present invention also provides a kind of application method of multi-stage porous SAPO-11 molecular sieve, the multi-stage porous SAPO-11 molecular sieve Hydroisomerizing applied to long chain alkane reacts.
A kind of preferred embodiment of application method as multi-stage porous SAPO-11 molecular sieve of the invention, the long chain alkane Including hexadecane.
As described above, multi-stage porous SAPO-11 molecular sieve of the invention and its solid phase synthesis process, have below beneficial to effect Fruit:
The multi-stage porous SAPO-11 molecular sieve prepared in the present invention is to the conversion ratio of the hydroisomerizing of hexadecane reaction 83.5%, stereoselectivity be 82.1% (reaction condition: 290 DEG C, 6MPa, WHSV=1-1, nH2: nC16=15).With existing skill Art is compared, and products obtained therefrom not only has the AEL structure and higher crystallinity of complete SAPO-11 molecular sieve, but also has and be situated between In addition pore structure does not use water in sieve synthesis procedure, reduces the generation of waste water in production process, yield and one-pot Yield is all enhanced.
Detailed description of the invention
Fig. 1 is shown as the XRD spectra of multi-stage porous SAPO-11 molecular sieve synthesized by embodiment 1.
Fig. 2 is shown as the stereoscan photograph of multi-stage porous SAPO-11 molecular sieve synthesized by embodiment 1.
Fig. 3 is shown as the nitrogen adsorption isotherm of multi-stage porous SAPO-11 molecular sieve synthesized by embodiment 1.
Fig. 4 is shown as the XRD spectra of multi-stage porous SAPO-11 molecular sieve synthesized by embodiment 3.
Fig. 5 is shown as the stereoscan photograph of multi-stage porous SAPO-11 molecular sieve synthesized by the present embodiment 3.
Fig. 6 is shown as the nitrogen adsorption isotherm of multi-stage porous SAPO-11 molecular sieve synthesized by embodiment 3.
Specific embodiment
Illustrate embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this specification Other advantages and efficacy of the present invention can be easily understood for disclosed content.The present invention can also pass through in addition different specific realities The mode of applying is embodied or practiced, the various details in this specification can also based on different viewpoints and application, without departing from Various modifications or alterations are carried out under spirit of the invention.
Please refer to FIG. 1 to FIG. 6.It should be noted that diagram provided in the present embodiment only illustrates this in a schematic way The basic conception of invention, only shown in diagram then with related component in the present invention rather than package count when according to actual implementation Mesh, shape and size are drawn, when actual implementation kenel, quantity and the ratio of each component can arbitrarily change for one kind, and its Assembly layout kenel may also be increasingly complex.
Embodiment 1
The present embodiment provides a kind of solid phase synthesis process of multi-stage porous SAPO-11 molecular sieve, the solid phase synthesis process packet It includes: by silicon source, silicon source, mesoporous template, micropore template agent and phosphorus source mixed grinding, crystallization is carried out at 140-220 DEG C, After product centrifugation drying, template agent removing is removed in roasting, obtains multi-stage porous SAPO-11 molecular sieve.
As an example, the reaction time of crystallization is 12-72h.Preferably, the crystallization time of crystallization is 16- 48h。
As an example, the range of reaction temperature of crystallization is 160-200 DEG C.
As an example, the silicon source is one of white carbon black, sodium metasilicate or two kinds of mixtures.Source of aluminium is thin to intend The mixtures of the one or more of diaspore, aluminum sulfate, aluminium isopropoxide.The micropore template agent select be di-n-propylamine and The phosphate for the di-n-propylamine that phosphatase reaction is formed, di-n-propylamine are 1:1.0-1:1.2 with the molar ratio of reacting of phosphoric acid.It is given an account of It is one of cetyl trimethylammonium bromide CTAB, PVAC polyvinylalcohol that hole template, which is selected,.The silicon source, silicon source, micropore Molar ratio between template and mesoporous template are as follows: 0.12-0.48:1:0.7-1.2:0.01-0.2.
In a specific implementation process, 0.14g white carbon black, 1.46g boehmite, 4.04g di-n-propylamine are weighed Phosphate and 0.36g cetyl trimethylammonium bromide (CTAB) after mixing, grind 10 minutes, resulting powder are put into In reaction kettle, for 24 hours, obtained product centrifuge washing is dried at a temperature of 80 DEG C and 600 for crystallization at a temperature of 200 DEG C DEG C roasting 6h obtain final product.
Fig. 1 is shown as the XRD characterization result of multi-stage porous SAPO-11 molecular sieve synthesized by the present embodiment, it can be seen that produces Product are typical AEL structure, have preferable crystallinity.Fig. 2 is shown as multi-stage porous SAPO-11 molecule synthesized by the present embodiment The stereoscan photograph of sieve, it can be seen that the ball that product is about 2 microns of partial size, and be pure phase.Fig. 3 is shown as the present embodiment The nitrogen adsorption isotherm of synthesized multi-stage porous SAPO-11 molecular sieve.The multi-stage porous SAPO-11 molecular sieve that the present embodiment obtains Specific surface area be 132m2/ g, external surface area 35m2/ g, total pore volume 0.125cm3/ g, mesoporous Kong Rongwei 0.075cm3/ g。
The present embodiment also provides a kind of multi-stage porous SAPO-11 molecular sieve, and the multi-stage porous SAPO-11 molecular sieve has micropore The AEL structure of molecular sieve SAPO-11, and the mesoporous pore size in the multistage porous molecular sieve is 30nm, the multi-stage porous SAPO-11 The partial size of molecular sieve is 2 microns.
The present embodiment also provides a kind of application method of multi-stage porous SAPO-11 molecular sieve, the multi-stage porous SAPO-11 molecule The hydroisomerizing that sieve is applied to long chain alkane reacts.As an example, the long chain alkane includes hexadecane.It is prepared in the present invention Multi-stage porous SAPO-11 molecular sieve be 83.5% to the conversion ratio of the hydroisomerizing of hexadecane reaction, stereoselectivity is 82.1% (reaction condition: 290 DEG C, 6MPa, WHSV=1-1, nH2: nC16=15).
Embodiment 2
The present embodiment provides a kind of solid phase synthesis process of multi-stage porous SAPO-11 molecular sieve, specifically include: weighing 0.14g White carbon black, 1.46g boehmite, 3.60g di-n-propylamine phosphate and 0.36g cetyl trimethylammonium bromide (CTAB), After mixing, grind 10 minutes, resulting powder is put into reaction kettle, at 200 DEG C crystallization for 24 hours, by obtained product Centrifuge washing dries at 80 DEG C and obtains final product in 600 DEG C of roasting 6h.
Embodiment 3
The present embodiment provides a kind of solid phase synthesis process of multi-stage porous SAPO-11 molecular sieve, specifically include: weighing 0.14g White carbon black, 1.46g boehmite, 3.14g di-n-propylamine phosphate and 0.36g cetyl trimethylammonium bromide (CTAB), Mixing, grind 10 minutes, resulting powder is put into reaction kettle, 200 DEG C of crystallization for 24 hours, obtained product is centrifuged Washing dries at 80 DEG C and obtains final product in 600 DEG C of roasting 6h.
Fig. 4 is shown as the XRD characterization result of multi-stage porous SAPO-11 molecular sieve synthesized by the present embodiment, it can be seen that produces Product are typical AEL structure, have preferable crystallinity.Fig. 5 is shown as multi-stage porous SAPO-11 molecule synthesized by the present embodiment The stereoscan photograph of sieve, it can be seen that product is made of ball and acicular substance.Fig. 6 is shown as more synthesized by the present embodiment The nitrogen adsorption isotherm of grade hole SAPO-11 molecular sieve.The specific surface area for the multi-stage porous SAPO-11 molecular sieve that the present embodiment obtains For 108m2/ g, external surface area 25m2/ g, total pore volume 0.124cm3/ g, mesoporous Kong Rongwei 0.081cm3/g。
Embodiment 4
The present embodiment provides a kind of solid phase synthesis process of multi-stage porous SAPO-11 molecular sieve, specifically include: weighing 0.28g White carbon black, 1.46g boehmite, 3.14g di-n-propylamine phosphate and 0.36g cetyl trimethylammonium bromide (CTAB), Mixing, grind 10 minutes, resulting powder is put into reaction kettle, 200 DEG C of crystallization for 24 hours, obtained product is centrifuged Washing dries at 80 DEG C and obtains final product in 600 DEG C of roasting 6h.
As described above, multi-stage porous SAPO-11 molecular sieve of the invention and its solid phase synthesis process, have below beneficial to effect Fruit:
The multi-stage porous SAPO-11 molecular sieve prepared in the present invention is to the conversion ratio of the hydroisomerizing of hexadecane reaction 83.5%, stereoselectivity be 82.1% (reaction condition: 290 DEG C, 6MPa, WHSV=1-1, nH2: nC16=15).With existing skill Art is compared, and products obtained therefrom not only has the AEL structure and higher crystallinity of complete SAPO-11 molecular sieve, but also has and be situated between In addition pore structure does not use water in sieve synthesis procedure, reduces the generation of waste water in production process, yield and one-pot Yield is all enhanced.
So the present invention effectively overcomes various shortcoming in the prior art and has high industrial utilization value.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as At all equivalent modifications or change, should be covered by the claims of the present invention.

Claims (4)

1. a kind of solid phase synthesis process of multi-stage porous SAPO-11 molecular sieve, which is characterized in that the solid phase synthesis process includes:
Weigh 0.14g white carbon black, 1.46g boehmite, 4.04g di-n-propylamine phosphate and 0.36g cetyl trimethyl Ammonium bromide, after mixing, grind 10 minutes, resulting powder is put into reaction kettle, at a temperature of 200 DEG C crystallization for 24 hours, by institute Obtained product centrifuge washing is dried at a temperature of 80 DEG C and in 600 DEG C of roasting 6h.
2. multi-stage porous synthesized by a kind of solid phase synthesis process of multi-stage porous SAPO-11 molecular sieve as described in claim 1 SAPO-11 molecular sieve, which is characterized in that the multi-stage porous SAPO-11 molecular sieve is tied with the AEL of micro porous molecular sieve SAPO-11 Structure, and the mesoporous pore size in the multistage porous molecular sieve is 30nm.
3. multi-stage porous SAPO-11 molecular sieve as claimed in claim 2, which is characterized in that the multi-stage porous SAPO-11 molecular sieve Partial size be 2 microns.
4. a kind of application method of the multi-stage porous SAPO-11 molecular sieve as described in any one of Claims 2 or 3 claim, Be characterized in that: the hydroisomerizing that the multi-stage porous SAPO-11 molecular sieve is applied to long chain alkane reacts, and the long chain alkane includes Hexadecane.
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CN109692705B (en) * 2019-01-11 2022-04-22 中国石油大学(华东) Method for synthesizing MeAPO-5 molecular sieve by solid-phase reaction method
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