A kind of large-scale curved die surface protective film
Technical field
The present invention relates to a kind of large-scale curved die surface protective films, more particularly to suitable for the large-scale epoxy such as wind electricity blade
The complex-curved die surface protective film of resin composite materials product.The invention further relates to this kind of die surface protective film abutment joints
Sealing technique.
Technical background
Mold, including single side hard mold mold and the two-sided hard mold mold of enclosed etc. are usually used in manufacturing the composite wood of lightweight Gao Gang
Expect component, such as wind electricity blade.Common manufacturing process is, by multi-layer fiber fabric be laid in a mold, by vacuum or its
The basis materials such as resin are imported into mold by his mode to be combined with fibre reinforced materials, and is cured in a mold, to obtain fibre
Tie up strengthened composite product.The large size fibre reinforced composites product such as wind electricity blade commonly uses the complexity song up to 40 meters
Face mould has.
Demoulding after curing for the ease of composite product, usually applies releasing agent so that product on the mold surface
Not with die adhesion, it is convenient for article removal.Common releasing agent is liquid or wax-like, and is applied on the bigger mold of area
These releasing agents inevitably smear uneven and holiday place, in this way when article removal, are easy hair
Raw mold sticking, to destroy die surface and product surface.Liquid release agent often contains volatile organic matter (VOC), harm
The health of worker.Major part in existing mold is fiber reinforced plastic mold, releasing agent is applied in die surface, due to releasing agent
To the corrosiveness of fiberglass, and to ensure the smoothness on fiber reinforced plastic mold surface, need periodically to polish to die surface
Maintaining generates the die surface maintaining expense of great number.In addition, releasing agent may be transferred to product surface, seriously
Application interface is influenced, therefore needs to polish to product surface before application, take a significant amount of time and manually, increases the system of product
Cause this.
Patent of invention CN102905866A describes a kind of mold moulding wind electricity blade with reinforcing material and basis material,
Include that solid-state does not glue lining on mold, the not viscous lining of the solid-state includes adhesive coating and polytetrafluoroethylene material layer, adhesive
Coating is adhered to die surface, polytetrafluoroethylene material layer and product into contact.Solid-state does not glue lining and to be not required to use releasing agent, and
And after hardening, wind electricity blade can be dismantled by easily never viscous lining.Apply polytetrafluoroethylene (PTFE) (PTFE) on mold not glue
Lining can exempt the use of releasing agent, and thickness is uniform, but also have its disadvantage:Polytetrafluoroethylene material price itself is high, material
It is of high cost;Polytetrafluoro antistick layer is not wear-resisting, in use destruction easy to wear;Due to processing method, the film is readily permeable
Resin influences the service life and stripping result of film;Polytetrafluoroethylene (PTFE) process needs high temperature, difficulty of processing big;It is fluorine-containing to lead
It is big to environmental hazard after causing its process and discarding;Abutment joint closing is difficult, and rubber belt sealing is often used when being used on mold,
Adhesive tape replacement is frequent, time-consuming, and cost increases more;Polytetrafluoroethylene (PTFE) is thermosets, and recovery difficult is big.
In view of the above-mentioned problems, the present invention provides a kind of die surface protective film and this kind of die surface protective film abutment joint
Sealing technique, this technology can form totally continuous protection pad pasting in large-scale curved die surface.
Invention content
In view of the above-mentioned problems, the present invention provides a kind of large-scale curved die surface protective film, from being tightly attached to die surface
Include grid cloth air guiding layer, pressure sensitive adhesive self-adhesive layer and macromolecular functional layer successively outward;
Wherein, the macromolecular functional layer is not glued mutually with epoxy resin after solidification.
As one embodiment of the present invention, the raw material for preparing of the grid cloth air guiding layer is glass fibre, polyester fibre
One kind in dimension or nylon fiber.
As one embodiment of the present invention, the pressure sensitive adhesive self-adhesive layer is selected from acrylic pressure-sensitive adhesivee stick, rubber
Type pressure-sensitive adhesive or silica gel pressure-sensitive adhesive.
As one embodiment of the present invention, the pressure sensitive adhesive self-adhesive layer is acrylic pressure-sensitive adhesivee stick.
As one embodiment of the present invention, the raw material for preparing of the macromolecular functional layer is polyolefins or semi-cure
Rubber low melting point high molecular material.
As one embodiment of the present invention, the thickness of the grid cloth air guiding layer is 5-20 μm.
As one embodiment of the present invention, the thickness of the pressure sensitive adhesive self-adhesive layer is 40-150 μm.
As one embodiment of the present invention, the thickness of the macromolecular functional layer is 40-200 μm.
As one embodiment of the present invention, the overall thickness of the die surface protective film is less than 300 μm.
As one embodiment of the present invention, the overall thickness of the die surface protective film is at 100-250 μm.
As one embodiment of the present invention, the self-adhesive layer does not need hot activation, can be applied at 5 DEG C -35 DEG C
It applies.
As one embodiment of the present invention, the curve mold surface protection film is applied in a manner of strip, and phase
The edge of adjacent item docks, and forms abutment joint.
The second aspect of the present invention provides a kind of abutment joint sealing technique of curve mold surface protection film, step packet
It includes:
(1) the die surface protective film is applied to die surface in a manner of strip;
(2) using welding technology that polyethylene powders and high molecular functional layer surface are same using polyethylene powders as sealer
When fusion welding together.
The third aspect of the present invention provides the abutment joint sealing technique of second of curve mold surface protection film, step packet
It includes:
(1) the die surface protective film is applied to die surface in a manner of strip;
(2) after using liquid silastic to close protective film abutment joint, solidification.
Beneficial effects of the present invention:The die surface protective film of the present invention has air guiding layer, can be to avoid in laid course
Packet gas;The die surface protective film wearability of the present invention increases substantially, and repeatedly uses, without impact effect;This hair
Bright die surface protective film abutment joint closing is easy, seamless process docking can be achieved, and improves the repetition of die surface protective film
Using number, material cost is substantially reduced.
Specific implementation mode
Unless otherwise defined, all technologies used herein and scientific terminology have and the common skill of fields of the present invention
The normally understood identical meaning of art personnel.When there is a conflict, the definition in this specification shall prevail.
Quality, concentration, temperature, time or other values or parameter are preferred with range, preferred scope or a series of upper limits
When the Range Representation that value and lower preferable values limit, this, which should be understood as, specifically discloses by any range limit or preferred value
Any pairing with any range lower limit or preferred value is formed by all ranges, regardless of whether the range separately discloses.
For example, the range of 1-50 is understood to include selected from 1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,
19、20、21、22、23、24、25、26、27、28、29、30、31、32、33、34、35、36、37、38、39、40、41、42、43、
44,45,46,47,48,49 or 50 any number, number combinatorics on words or subrange and all between above-mentioned integer
Fractional value, for example, 1.1,1.2,1.3,1.4,1.5,1.6,1.7,1.8 and 1.9.It is specific to consider from range about subrange
Interior arbitrary endpoint starts " the nested subrange " that extends.For example, the nested subrange of exemplary range 1-50 may include
1-10,1-20,1-30 and 1-40 on one direction, or 50-40,50-30,50-20 and 50-10 in another direction.
To solve the above-mentioned problems, the present invention provides a kind of large-scale curved die surface protective film, which is characterized in that its from
It includes grid cloth air guiding layer, pressure sensitive adhesive self-adhesive layer and macromolecular functional layer successively to be tightly attached to die surface outward;
Wherein, the macromolecular functional layer is not glued mutually with epoxy resin after solidification.
The present invention relates to a kind of die surface protective film and its application technology, this kind of die surface protective film is MULTILAYER COMPOSITE
Film is followed successively by grid cloth air guiding layer, pressure sensitive adhesive self-adhesive layer and high score multilayer complex films are several since with die surface contact layer
Subfunction layer.
Construction technology
In the present invention, die surface protective film can covering part or whole die surface, and protective film is in a manner of strip
It sticks on the mold surface, edge docks between adjacent strip, forms abutment joint.
Grid cloth air guiding layer
In large area pad pasting, when especially die surface is curved surface, packet gas region, this hair are easily formed in overwrite procedure
Grid cloth air guiding layer described in bright can play the role of air guide, to avoid the formation of packet gas region.
In the present invention, the material of the grid cloth air guiding layer does not limit, and can be known to the skilled in the art and appoint
A kind of what grid cloth.
In the present invention, the material of the grid cloth air guiding layer is preferably in glass fibre, polyester fiber or nylon fiber
It is a kind of.
Pressure sensitive adhesive self-adhesive layer
Heretofore described pressure sensitive adhesive self-adhesive layer is selected from acrylic pressure-sensitive adhesivee stick, rubber type pressure-sensitive adhesive or silica gel
Pressure-sensitive adhesive.
Acrylic pressure-sensitive adhesivee stick:As needed, in addition to neccessary composition (acrylic polymer, or be used to form
Monomer mixture of acrylic polymer or part thereof polymerizate) except, acrylic pressure-sensitive adhesivee adhesive composition may be used also
Including other additives.
Acrylic polymer is comprising acrylic monomer as necessary monomeric unit (monomeric unit, monomer structure list
Member) polymer.In other words, phenoxy propionic acid polymer includes the structural unit of derived from propylene acrylic monomer as its structure list
Member.That is, acrylic polymer is the polymer for being constituted and (being formed) as necessary monomer component by acrylic monomer.At this
In specification, term " (methyl) acrylic acid " expression " acrylic acid " and/or " methacrylic acid " (" acrylic acid " and " metering system
One or both of acid "), and it is hereinafter equally applicable.
Acrylic polymer preferably comprises (methyl) alkyl acrylate with linear or branched alkyl group and (hereinafter may be used
Referred to as " (methyl) alkyl acrylate ") as necessary monomeric unit.
Include (methyl) alkyl acrylate with the alkyl containing 1 to 20 carbon atom as (methyl) alkyl acrylate
Base ester, such as (methyl) methyl acrylate, (methyl) ethyl acrylate, (methyl) propyl acrylate, (methyl) acrylic acid isopropyl
Ester, (methyl) butyl acrylate, (methyl) isobutyl acrylate, (methyl) sec-butyl acrylate, (methyl) tert-butyl acrylate,
(methyl) amyl acrylate, (methyl) isoamyl acrylate, (methyl) Hexyl 2-propenoate, (methyl) heptylacrylate, (methyl)
2-ethyl hexyl acrylate, (methyl) acrylic acid-2-ethyl caproite, (methyl) Isooctyl acrylate monomer, (methyl) acrylic acid nonyl ester, (methyl)
The different nonyl ester of acrylic acid, (methyl) decyl acrylate, (methyl) isodecyl acrylate, (methyl) acrylic acid hendecane base ester, (first
Base) dodecylacrylate, (methyl) tridecyl acrylate, (methyl) acrylic acid tetradecane base ester, (methyl) propylene
Sour pentadecane base ester, (methyl) aliphatic acrylate, (methyl) acrylic acid heptadecane base ester, (methyl) octadecyl
Base ester, (methyl) acrylic acid nonadecane base ester and (methyl) acrylic acid eicosane base ester.(methyl) alkyl acrylate can be independent
It two or more is applied in combination using or with its.
Rubber type pressure-sensitive adhesive:Rubber pressure-sensitive adhesive can be divided into natural rubber pressure sensitive adhesive again and synthetic rubber is pressure-sensitive
Adhesive.
Silica gel pressure-sensitive adhesive:Organic pressure-sensitive gel is generally referred to the pressure sensitive adhesive based on organosilicon polymer, or by
Organosiliconpolymermodified modified acrylic acid and organic-silicon-modified rubber pressure-sensitive adhesive.
As a kind of preferred embodiment of the present invention, the pressure sensitive adhesive self-adhesive layer is preferably acrylic pressure-sensitive adhesivee stick.
As one embodiment of the present invention, the pressure sensitive adhesive self-adhesive layer does not need hot activation, can be at 5 DEG C -35 DEG C
It is applied.
Macromolecular functional layer
Heretofore described macromolecular functional layer primarily serves the effect of protection mold and demoulding.Heretofore described high score
Subfunction layer is preferably the high molecular material not glued with epoxy resin after solidification.
As a kind of preferred embodiment of the present invention, the raw material for preparing of the macromolecular functional layer is polyolefins or semi-cure
Rubber low melting point high molecular material.
Polyolefin macromolecular material:Heretofore described polyolefin in the group that the following terms forms at least one
Kind:Homopolymer in the group of homopolymerisation polyethylene and homopolypropylene composition;Select free ethylene, propylene, butylene, hexene and octene group
At group in one or more comonomers random copolymer.
Such as can be:The random copolymer of ethylene and propylene;The random copolymer of ethylene and butylene;Ethylene and hexene
Random copolymer;The random copolymer of ethylene and octene;The random copolymer of propylene and butylene;The random copolymerization of propylene and hexene
Object;The random copolymer of propylene and octene;The random copolymer of butylene and hexene;The random copolymer of butylene and octene;Ethylene,
The random copolymer of propylene and butylene;The random copolymer of ethylene, propylene and hexene;The random copolymerization of ethylene, propylene and octene
Object;The random copolymer of ethylene, butylene and hexene;The random copolymer of ethylene, butylene and octene;Propylene, butylene and hexene
Random copolymer;The random copolymer of propylene, butylene and octene;The random copolymer of butylene, hexene and octene.
The polyolefin can be homopolypropylene, or by propylene monomer and 12mol% or less ethylene or be based on C4-
The random copolymer of the monomer copolymerization of C10 alkene.
The polyolefin can be the copolymer of the vinyl monomer of the propylene monomer 1-12mol% of 88-99mol%.
The vistanex can use the polyene for being less than 0.3g/10min (230 DEG C, 2.16Kgf) with melt index
Hydrocarbon.
Polyolefin refers to the polymer containing the monomeric unit from alkene.It can be such as:Polyethylene based polymers.
As polyethylene based polymers, polyethylene may be exemplified.It is not particularly limited, can use low close as polyethylene
Spend polyethylene, linear low density polyethylene, medium density polyethylene, high density polyethylene (HDPE) etc..
As polyethylene based polymers, the copolymer of ethylene and other alkene may be preferably exemplified.As " other in this
Alkene " can be preferably propylene, butylene, hexene, octene etc..These " other alkene " can be used alone or be applied in combination
Two or more.As polyethylene based polymers, more specifically, optimal ethylene-propylene copolymer, ethylene-hexene co-polymers, second
Alkene-octene copolymer etc., wherein especially preferably ethylene-hexene co-polymers.
Semi-cure rubber high molecular material:The semi-cure rubber high molecular material is to carry out rubber at presulfurization
Reason.
As one embodiment of the present invention, the thickness of the grid cloth air guiding layer is 5-20 μm.
As one embodiment of the present invention, the thickness of the pressure sensitive adhesive self-adhesive layer is 40-150 μm.
As one embodiment of the present invention, the thickness of the macromolecular functional layer is 40-200 μm.
As one embodiment of the present invention, the overall thickness of the die surface protective film is less than 300 μm, more preferably
It is 100-250 μm.
Construction technology
It is combined with each other by the compound mode of heat between each tunic of die surface protective film.
When die surface is sticked, pressure sensitive adhesive self-adhesive layer does not need hot activation, and can be carried out between -35 DEG C
It sticks.
As needed, die surface protective film can covering part or whole die surface, and protective film is in a manner of strip
It sticks on the mold surface, edge docks between adjacent strip, forms abutment joint.To ensure impermeable resin at abutment joint, ensure
The service life of die surface protective film provides a kind of simple and convenient abutment joint sealing technique here, i.e., is applied at abutment joint
It smears silicon rubber two-component glue or is bonded or welded the film at abutment joint both ends together with molten polyethylene, formed and be closed docking
Seam.
The step of abutment joint sealing technique includes:(1) the die surface protective film is applied in a manner of strip
Die surface;
(2) using welding technology that polyethylene powders and high molecular functional layer surface are same using polyethylene powders as sealer
When fusion welding together.
The step of another abutment joint sealing technique includes:(1) the die surface protective film is applied in a manner of strip
It is added on die surface;
(2) after using liquid silastic to close protective film abutment joint, solidification.
Embodiment 1:Embodiment of the present invention 1 provides a kind of large-scale curved die surface protective film, from being tightly attached to mould
It includes grid cloth air guiding layer, pressure sensitive adhesive self-adhesive layer and macromolecular functional layer successively to have surface outward;
Wherein, the macromolecular functional layer is not glued mutually with epoxy resin after solidification.
Embodiment 2:A kind of large-scale curved die surface protective film described in embodiment 1, the grid cloth air guiding layer
Prepare raw material be glass fibre, polyester fiber or nylon fiber in one kind.
Embodiment 3:A kind of large-scale curved die surface protective film described in embodiment 1, the pressure sensitive adhesive self-adhesive layer
Selected from acrylic pressure-sensitive adhesivee stick, rubber type pressure-sensitive adhesive or silica gel pressure-sensitive adhesive.
Embodiment 4:A kind of large-scale curved die surface protective film described in embodiment 1, the pressure sensitive adhesive self-adhesive layer
For acrylic pressure-sensitive adhesivee stick.
Embodiment 5:A kind of large-scale curved die surface protective film described in embodiment 1, the macromolecular functional layer
Prepare raw material be polyolefins or semi-cure rubber low melting point high molecular material.
Embodiment 6:A kind of large-scale curved die surface protective film described in embodiment 1, the grid cloth air guiding layer
Thickness be 5-20 μm.
Embodiment 7:A kind of large-scale curved die surface protective film described in embodiment 1, the pressure sensitive adhesive self-adhesive layer
Thickness be 40-150 μm.
Embodiment 8:A kind of large-scale curved die surface protective film described in embodiment 1, the macromolecular functional layer
Thickness be 40-200 μm.
Embodiment 9:A kind of large-scale curved die surface protective film described in embodiment 1, the die surface protection
The overall thickness of film is less than 300 μm.
Embodiment 10:A kind of large-scale curved die surface protective film described in embodiment 1, the die surface protection
The overall thickness of film is at 100-250 μm.
Embodiment 11:A kind of large-scale curved die surface protective film described in embodiment 1, the pressure sensitive adhesive self-adhesive layer
Hot activation is not needed, can be applied at 5 DEG C -35 DEG C.
Embodiment 12:A kind of large-scale curved die surface protective film described in embodiment 1, the curve mold surface
Protective film is applied in a manner of strip, and the edge docking of adjacent strip, forms abutment joint.
Embodiment 13:Embodiment 13 provides a kind of abutment joint sealing technique of curve mold surface protection film, step
Suddenly include:
(1) the die surface protective film is applied to die surface in a manner of strip;
(2) using welding technology that polyethylene powders and high molecular functional layer surface are same using polyethylene powders as sealer
When fusion welding together.
Embodiment 14:Embodiment 14 provides the abutment joint sealing technique of second of curve mold surface protection film,
Step includes:
(1) the die surface protective film is applied to die surface in a manner of strip;
(2) after using liquid silastic to close protective film abutment joint, solidification.
The present invention is specifically described below by embodiment.It is necessarily pointed out that following embodiment is only used
In the invention will be further described, it should not be understood as limiting the scope of the invention, professional and technical personnel in the field
Some the nonessential modifications and adaptations made according to the content of aforementioned present invention, still fall within protection scope of the present invention.
In addition, if without other explanations, it is raw materials used to be all commercially available, and number used in following material is weight
Part.
Embodiment 1:Embodiment 1 provides a kind of large-scale curved die surface protective film, outside from die surface is tightly attached to
Include grid cloth air guiding layer, pressure sensitive adhesive self-adhesive layer and macromolecular functional layer successively;Wherein, the macromolecular functional layer with solidification after
Epoxy resin does not glue mutually.
The grid cloth air guiding layer is glass fibre, and in Hangzhou high-tech composite material Co., Ltd, thickness is 10 μ for purchase
m。
The pressure sensitive adhesive self-adhesive layer is acrylic pressure-sensitive adhesivee stick, and purchase contains prosperous adhesive Co., Ltd in Kunshan,
Model SXL-90, thickness are 100 μm.
The macromolecular functional layer is polyethylene film, is bought in Kunshan name craftsman's plasticizing Co., Ltd, model 1C7A,
Thickness is 90 μm.
It is combined with each other by the compound mode of heat between each tunic of die surface protective film.
Covering process:The curve mold surface protection film is applied in a manner of strip, and the edge docking of adjacent strip, shape
At abutment joint.
Abutment joint sealing technique:Using polyethylene powders as sealer, using welding technology by polyethylene powders and macromolecule
The fusion welding simultaneously of function layer surface is together.
Embodiment 2:Difference lies in do not use polyethylene powders to carry out abutment joint closing, but use glue with embodiment 1
Band sealing technology, i.e., pasted at abutment joint with adhesive tape.
Embodiment 3:Difference lies in do not contain grid cloth air guiding layer with embodiment 1.
Embodiment 4:It uses polytetrafluoroethylene (PTFE) not glue lining, does not use the technical solution of embodiment 1.
Test:
Tensile strength:According to standard ASTMD638-10.
180 degree peel strength:According to standard GB-T 7122-1996
The material of above-mentioned mold is fiber reinforced plastic mold, and the material of substance to be formed is epoxy resin.
Example above-mentioned is merely illustrative, some features of the feature for explaining the disclosure.The attached claims
It is intended to the range as wide as possible for requiring to be contemplated that, and embodiments as presented herein is only according to all possible embodiment
Combination selection embodiment explanation.Therefore, the purpose of applicant is that the attached claims are not illustrated the present invention
Feature exemplary selectional restriction.And the progress in science and technology will be formed language express inaccuracy due to and not
The possible equivalent or son being presently considered are replaced, and these variations also should in the conceived case be interpreted by appended
Claim covers.