CN106514944A - Upper cover and lower cover forming structure and technology for blood component separation cup - Google Patents

Upper cover and lower cover forming structure and technology for blood component separation cup Download PDF

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Publication number
CN106514944A
CN106514944A CN201611215681.9A CN201611215681A CN106514944A CN 106514944 A CN106514944 A CN 106514944A CN 201611215681 A CN201611215681 A CN 201611215681A CN 106514944 A CN106514944 A CN 106514944A
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CN
China
Prior art keywords
upper cover
lower cover
cover
blood
cup
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Granted
Application number
CN201611215681.9A
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Chinese (zh)
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CN106514944B (en
Inventor
蒋林
李飞
蒋建军
谢新强
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Sichuan Nigale Biomedical Inc
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Sichuan Nigale Biomedical Inc
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Priority to CN201611215681.9A priority Critical patent/CN106514944B/en
Publication of CN106514944A publication Critical patent/CN106514944A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention provides an upper cover and lower cover forming structure and technology for a blood component separation cup. The upper cover and lower cover forming structure for the blood component separation cup comprises an upper cover (3) and a lower cover (8). One end of the lower cover (8) penetrates an inner cavity of the upper cover (3), and an integrated forming structure is formed between the lower cover (8) and the upper cover (3). According to the upper cover and lower cover forming technology for the blood component separation cup, the integrated structure is formed between the upper cover (3) and the lower cover (8) through bijection forming, the lower cover (8) is formed after first-time injection molding, then second-time injection molding is conducted on the lower cover (8), the upper cover (3) is formed, and the upper cover (3) wraps the lower cover (8). By means of the upper cover and lower cover forming structure and technology, the upper cover and lower cover production technology can be greatly simplified, and therefore the assembling work efficiency between the upper cover and the lower cover is effectively improved; and meanwhile manpower, material resources and other resources are saved.

Description

A kind of upper cover lower cover molding structure of blood-component separating cup and technique
Technical field
The present invention relates to blood-component separating cup technical field, more particularly, under a kind of upper cover of blood-component separating cup Cover molding structure and technique.
Background technology
In the blood-component separating cup for using at present, main function components include cup, cup bottom, static head, outer core and interior Core, the upper cover and lower cover.In the production process of blood-component separating cup, generally, upper cover is expected using PP, and lower cover is then expected using PC, Respectively to upper cover, lower cover after injection mo(u)lding, then carry out assembling work.This operating type causes its production process more Complexity, reduces the assembling work efficiency between upper cover and lower cover, and causes the waste of the resources such as human and material resources.
The content of the invention
The technical problem to be solved in the present invention is:For the problem that prior art is present, there is provided a kind of blood component is separated The upper cover lower cover molding structure and technique of cup, lifts the assembling work efficiency between upper cover and lower cover.
The technical problem to be solved in the present invention employs the following technical solutions to realize:A kind of upper cover of blood-component separating cup Lower cover molding structure, including upper cover and lower cover, described lower cover one end run through upper cover inner chamber, and one is formed between lower cover and upper cover Body molding structure.
Preferably, some positioning convex tendons are formed in the inner chamber of the upper cover, the upper cover, between positioning convex tendon, lower cover It is integrated molding structure.
A kind of upper cover lower cover moulding process of blood-component separating cup, described lower cover one end run through upper cover inner chamber, and lower cover It is fixedly connected into integral structure between upper cover, is that integration is formed by dijection molding between described upper cover, lower cover Structure, also, after first time injection mo(u)lding, form lower cover, then, second injection mo(u)lding is carried out in lower cover, in formation Cover, and upper cover is coated in lower cover.
Preferably, in described first time injection mo(u)lding, forming temperature be 300 ± 20 DEG C, briquetting pressure be 100 ± 15Bar。
Preferably, in the first time injection mo(u)lding, the dwell time after molding is 3 ± 2s.
Preferably, in second described injection mo(u)lding, forming temperature be 200 ± 20 DEG C, briquetting pressure be 70 ± 15Bar。
Preferably, in second injection mo(u)lding, the dwell time after molding is 3 ± 2s.
Compared with prior art, the invention has the beneficial effects as follows:As integrated molding knot is formed between lower cover and upper cover Structure, this structure can simplify the production technology of upper cover, lower cover, so as to improve the assembling work efficiency between upper cover and lower cover; Also, this structure is also suitable for making to form integral structure by dijection molding between upper cover, lower cover, first time injection mo(u)lding Lower cover is formed, second injection mo(u)lding forms upper cover, therefore, it can greatly simplify the production technology of upper cover, lower cover so that on Assembling work efficiency between cover and lower cover is significantly lifted, meanwhile, also save the resources such as human and material resources.
Description of the drawings
Organigrams (sectional view) of the Fig. 1 for blood-component separating cup.
Fig. 2 is the partial enlarged drawing at A in Fig. 1.
Assembling schematic diagrams of the Fig. 3 for outer core and kernel in Fig. 1.
Fig. 4 is the partial enlarged drawing at B in Fig. 3.
Fig. 5 is the partial enlarged drawing at C in Fig. 3.
Structural representations (sectional view) of the Fig. 6 for the cup bottom in Fig. 1.
Fig. 7 is the partial enlarged drawing at E in Fig. 6.
Fig. 8 is a kind of schematic diagram of the upper cover lower cover molding structure of blood-component separating cup of the invention.
Structural representations (sectional view) of the Fig. 9 for the upper cover in Fig. 8.
Structural representations (sectional view) of the Figure 10 for the lower cover in Fig. 8.
Figure 11 is upper cover lower cover moulding process schematic diagram (lower cover injection mo(u)lding) of the blood-component separating cup of the present invention.
Figure 12 is upper cover lower cover moulding process schematic diagram (upper cover injection mo(u)lding) of the blood-component separating cup of the present invention.
In figure, component token name claims:1- cups, 2- outer cores, 3- upper covers, the static heads of 4-, 5- obturating cups, 6- sealing gaskets, 7- are close Seal, 8- lower covers, 9- recovery runners, 10- central canals, 11- kernels, 12- cups bottom, 13- the first excessive glue grooves, 14- the second excessive glue grooves, 15- sealing wires, 21- buckles, 22- transition parts, 31- positioning convex tendons, 41- imports, 42- outlets, the first lobe of 101-, 102- the Two lobe, the 3rd lobe of 110-, 120- positive stop lug boss, 121- limited impressions, 122- protection boss, 123- reinforcements.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, below in conjunction with the accompanying drawings and it is embodied as The present invention is described in detail for example.It should be appreciated that specific embodiment described herein is only to explain the present invention, not For limiting the present invention.
Blood-component separating cup as shown in Figure 1, mainly include cup 1, outer core 2, upper cover 3, static 4, lower cover 8 and Kernel 11 and cup bottom 12, form import 41 and outlet 42 on static 4 respectively.1 top of the cup forms close with static 4 Seal structure, it is preferable that 1 top fixed connection and sealing circle 7 of the cup, the sealing ring 7 are preferably ceramic seal circle.It is described quiet Sealing structure, the port of export and the sealing gasket 6 of the obturating cup 5 are only fixedly connected and are formed between 4 port of export and obturating cup 5 Between be fixedly connected and formed sealing structure, also form sealing structure between described sealing gasket 6 and sealing ring 7.Described is upper Cover 3 forms sealing structure with sealing gasket 6, obturating cup 5, static 4 respectively, fixed between the top of the lower cover 8 and static 4 Connection and form sealing structure, the bottom of lower cover 8 is fixedly connected and is formed sealing structure with central canal 10, the lower cover 8 it is interior Chamber is communicated with the import 41 on static 4, central canal 10 respectively, formed between the upper cover 3 and lower cover 8 with static 4 on The fluid passage that outlet 42 is communicated.
The bottom of the cup 1 forms sealing structure with cup bottom 12, it is preferable that as shown in Fig. 2 distinguishing in 1 bottom of cup First lobe 101, the second lobe 102 be set, described the first lobe 101, between the second lobe 102 and cup 1 It is preferred that adopting integrated molding structure;In 12 bottom of cup bottom, limited impression 121, the first described lobe 101 and cup are set 1st, cup bottom 12 is collectively forming the first excessive glue groove 13, and the second described lobe 102 is plugged in limited impression 121.Using so Structure design, can make between 1 bottom of cup and cup bottom 12 fixing seal knot is directly formed by ultrasonic bonding mode Structure, not only sealed reliable, and handling ease.
When forming fixing seal structure using ultrasonic bonding mode between cup 1 and cup bottom 12, it is contemplated that cup bottom 12 Also it is moulding, in ultrasonic bonding operation process, the residual stress of injection is amplified by ultrasound wave, is easily caused 12, glass bottom Raw partial fracture, so as to cause unnecessary waste.Caused by ultrasound wave amplification due to being molded stress to improve glass bottom 12 The problem of rupture, as shown in Figure 6, Figure 7, can be fixedly connected protection boss 122, the protection boss 122 in 12 bottom of cup bottom Cross sectional shape be typically trapezoidal structure, it is preferable that the cross sectional shape structure in a rectangular trapezoid of the protection boss 122.It is logical Cross increase and protection boss 122 is set, portion of ultrasonic sound wave energy can be absorbed, to reduce glass bottom 12 due to stress being molded by ultrasound wave Amplify and cause product rupture bad incidence rate.
In order to improve the mechanical strength at glass bottom 12, and further reduce cup bottom 12 due to stress being molded by ultrasound wave amplification And cause the bad incidence rate that product ruptures, generally, if can 12 bottom of cup bottom be fixedly installed some reinforcement 123 and Individual protection boss 122 is done, several described protect boss 122, some reinforcements 123 to be preferably 12 bottoms of ring cup bottom circle Week is uniformly distributed;And, it is preferable that described protection boss 122, reinforcement 123 are respectively using integrated between cup bottom 12 Molding structure, is to correspond and formed respectively integrated molding structure between described reinforcement 123 and protection boss 122, As shown in Figure 7.
As shown in Figure 1, Figure 3, it is mutually permanently connected between described outer core 2 and kernel 11, and in outer core 2 and kernel 11 Between form the hollow cavity of sealing.Preferably, as shown in figure 4, the top of the kernel 11 is at the top of outer core 2, and outer core 2 Over-surplus fit structure is formed between kernel 11.Preferably, as shown in figure 5, forming 110 He of the 3rd lobe in 11 bottom of kernel Second excessive glue groove 14;Preferably, the 3rd described lobe 110, between the second excessive glue groove 14 and kernel 11 using one be melted into Type structure.Sealing wire 15 is formed by ultrasonic bonding between 2 bottom of the outer core and the 3rd lobe 110;Preferably, institute The cross sectional shape for stating sealing wire 15 is formed as triangular structure.
Due to defining sealing wire 15 by ultrasonic bonding between kernel 11 and outer core 2, therefore, it can replace interior completely The traditional bonded structure adopted between core 11 and outer core 2 and its technique, so as to effectively improve kernel 11 and outer core 2 it Between assembling production efficiency.In order to improve the firm welding reliability between outer core 2 and kernel 11, and ensure outer core 2 and kernel The cross sectional shape of the 3rd lobe 110 generally, is designed to trapezium structure by the sealing reliability between 11, by described The cross sectional shape of two excessive glue grooves 14 is also designed to trapezium structure, it is preferable that the cross sectional shape of the second described excessive glue groove 14 is in straight Angle trapezium structure, as shown in Figure 5.
As shown in figure 1, described outer core 2 is fixedly connected in 1 inner chamber of cup, is formed between cup 1 and outer core 2 and reclaimed Runner 9, the recovery runner 9 are communicated with central canal 10.Preferably, several distributions of ring outer core 2 can be formed on outer core 2 Buckle 21, several described buckles 21 are preferably ring outer core 2 and are uniformly distributed.The outer core 2 can be by buckle 21 and cup 1 Form a fixed connection, as shown in Figure 1.Preferably, with interference fit shape between the buckle 21 and cup 1 on the outer core 2 Into being fixedly connected.Transition part 22 is also set up on outer core 2, and the radial dimension of the recovery runner 9 above transition part 22 will More than the radial dimension of the recovery runner 9 below transition part 22.As shown in Fig. 1, Fig. 8, described upper cover 3 and 8 phase of lower cover Integral, the fluid passage that formation and recovery runner 9 are communicated between upper cover 3 and lower cover 8 is fixedly connected mutually.Preferably, it is described Transition part 22 be arc-shaped structure, and make outer core 2 be in "convex" shaped structure.
The blood-component separating cup of said structure design is employed, can not occurred in the structure of other spare and accessory parts and size In the case of change, merely by the setting transition part 22 on outer core 2, and the recovery runner 9 positioned at 22 one end of transition part is made Radial dimension more than positioned at 22 other end of transition part recovery runner 9 radial dimension, you can reduce blood-component separating cup Capacity so as to capacity is less than nominal capacity, is not only simple in structure, and handling ease, and implementation cost is cheap.In blood component In the separate cup course of work, in order to ensure the job stability of kernel 11, positive stop lug boss can be fixedly connected at the top of cup bottom 12 120, the positive stop lug boss 120 is contacted with 11 bottom outer surface of kernel, as shown in Figure 1 and Figure 2.Preferably, the positive stop lug boss It is integrated molding structure between 120 and cup bottom 12.
The structure of described upper cover 3 is as shown in figure 9, form some positioning convex tendons 31 in 3 inner chamber of upper cover, and upper cover 3 Umbrella-shaped structure is formed on bottom.Preferably, some described 31 ring upper cover of positioning convex tendon, 3 lumen circumferences are uniformly distributed;It is described fixed The cross sectional shape of position convex tendon 31 is in rectangular configuration.Umbrella-shaped structure is also formed on the bottom of the lower cover 8, as shown in Figure 10.Under described 8 one end are covered through 3 inner chamber of upper cover, and integral structure is fixedly connected into by positioning convex tendon 31 between lower cover 8 and upper cover 3, such as Shown in Fig. 8, also formed by positioning convex tendon 31 between lower cover 8 and upper cover 3 and reclaim the fluid passage that runner 9 is communicated, such as Fig. 1 It is shown.Preferably, described lower cover 8 forms over-surplus fit structure respectively between some positioning convex tendons 31.
Generally, the raw material of the upper cover 3 is PP material, and lower cover 8 is then PC material, if led to upper cover 3, lower cover 8 respectively Assembled after crossing injection mo(u)lding again, necessarily cause its production process complex, reduce the dress between upper cover 3 and lower cover 8 With working performance, and the resource such as waste of manpower, material resources.
In order to lift the assembling work efficiency between upper cover 3 and lower cover 8, according to upper cover 3, the construction featuress of lower cover 8, assembling The factors such as relation, can adopt the moulding process of dijection molding come so that the one formed a fixed connection between lower cover 8 and upper cover 3 Change structure, also, after first time injection mo(u)lding, directly form lower cover 8, as shown in figure 11.Then, is carried out in lower cover 8 Secondary injection molding, directly forms upper cover 3, and upper cover 3 is coated in lower cover 8, as shown in figure 12.Thus, it is possible to so that upper cover 3rd, integrated molding structure is formed between positioning convex tendon 31, lower cover 8, so as to greatly simplifie the production work of upper cover 3, lower cover 8 Skill, and then the assembling work efficiency between upper cover 3 and lower cover 8 is significantly lifted, and saved the money such as human and material resources Source.
In order to better ensure that the shaping efficiency of upper cover 3, lower cover 8, and be conducive to lifting upper cover 3, the molding matter of lower cover 8 Amount, generally, in described first time injection mo(u)lding, its Mold Temperatures set be 280 DEG C, 290 DEG C, 300 DEG C, 310 DEG C or 320 DEG C, its briquetting pressure is set as 115Bar, 110Bar, 105Bar, 100Bar, 95Bar, 90Bar or 85Bar, after molding Dwell time be 3 ± 2s.In second described injection mo(u)lding, its Mold Temperatures set be 180 DEG C, 190 DEG C, 200 DEG C, 210 DEG C or 220 DEG C, its briquetting pressure is set as 85Bar, 80Bar, 75Bar, 70Bar, 65Bar, 60Bar or 55Bar, Dwell time after molding is set as 3 ± 2s.Generally, its Mold Temperatures set is higher, then its corresponding briquetting pressure setting compared with It is low.
Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, it is noted that all Any modification, equivalent and improvement for being made within the spirit and principles in the present invention etc., should be included in the guarantor of the present invention Within the scope of shield.

Claims (7)

1. a kind of upper cover lower cover molding structure of blood-component separating cup, including upper cover (3) and lower cover (8), it is characterised in that:Institute Lower cover (8) one end stated is run through.
2. the upper cover lower cover molding structure of a kind of blood-component separating cup according to claim 1, it is characterised in that:It is described Some positioning convex tendons (31) are formed in the inner chamber of upper cover (3), the upper cover (3), positioning convex tendon (31), lower cover between (8) are Integrated molding structure.
3. the upper cover lower cover moulding process of a kind of blood-component separating cup, described lower cover (8) one end run through upper cover (3) inner chamber, and Integral structure is fixedly connected between lower cover (8) and upper cover (3), it is characterised in that:Between described upper cover (3), lower cover (8) It is that integral structure is formed by dijection molding, also, after first time injection mo(u)lding, forms lower cover (8), then, under Second injection mo(u)lding is carried out on cover (8), upper cover (3) is formed, and upper cover (3) is coated in lower cover (8).
4. the upper cover lower cover moulding process of a kind of blood-component separating cup according to claim 3, it is characterised in that:It is described First time injection mo(u)lding in, forming temperature be 300 ± 20 DEG C, briquetting pressure be 100 ± 15Bar.
5. the upper cover lower cover moulding process of a kind of blood-component separating cup according to claim 3 or 4, its feature exist In:In the first time injection mo(u)lding, the dwell time after molding is 3 ± 2s.
6. the upper cover lower cover moulding process of a kind of blood-component separating cup according to claim 3, it is characterised in that:It is described Second injection mo(u)lding in, forming temperature be 200 ± 20 DEG C, briquetting pressure be 70 ± 15Bar.
7. the upper cover lower cover moulding process of a kind of blood-component separating cup according to claim 3 or 6, its feature exist In:In second injection mo(u)lding, the dwell time after molding is 3 ± 2s.
CN201611215681.9A 2016-12-26 2016-12-26 A kind of the upper cover lower cover molding structure and technique of blood-component separating cup Active CN106514944B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110124880A (en) * 2019-05-23 2019-08-16 四川南格尔生物科技有限公司 A kind of centrifugation cup structure and haemocyte washing and separation method
CN111775391A (en) * 2019-04-04 2020-10-16 上海库石医疗技术有限公司 Structure for embedding flexible sheet in rubber product and method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111775391A (en) * 2019-04-04 2020-10-16 上海库石医疗技术有限公司 Structure for embedding flexible sheet in rubber product and method thereof
CN110124880A (en) * 2019-05-23 2019-08-16 四川南格尔生物科技有限公司 A kind of centrifugation cup structure and haemocyte washing and separation method

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