CN106505810A - Magneto assembles device - Google Patents
Magneto assembles device Download PDFInfo
- Publication number
- CN106505810A CN106505810A CN201611138907.XA CN201611138907A CN106505810A CN 106505810 A CN106505810 A CN 106505810A CN 201611138907 A CN201611138907 A CN 201611138907A CN 106505810 A CN106505810 A CN 106505810A
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- Prior art keywords
- magneto
- screw mandrel
- out against
- assembled
- bindiny mechanism
- Prior art date
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- 230000011664 signaling Effects 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 238000012423 maintenance Methods 0.000 description 6
- 230000005389 magnetism Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/16—Centering rotors within the stator; Balancing rotors
Abstract
The invention discloses a kind of magneto assembles device, belong to the mounting technology field of motor, the device includes:Frame is provided with the workbench of fixed magneto support A, is additionally provided with and holds out against bindiny mechanism positioned at the upper and lower of workbench upper and lower in frame, upper and lower hold out against in bindiny mechanism at least one and is connected with drive mechanism for driving permanent magnet machine rotor axle B to rotate.This device passes through to fix on the table magneto support A, the stator and rotor of magneto to be assembled are attached together by the upper and lower bindiny mechanism that holds out against, and after the completion of attaching together, drive the magneto for assembling to rotate by drive mechanism to realize the Zero calibration of magneto.This apparatus structure is simple, easy to operate, only simple operations by hand, you can realize that on same equipment the rotor of magneto is attached together and Zero calibration respectively.
Description
Technical field
The present invention relates to the mounting technology field of motor, more particularly to a kind of magneto assembling device.
Background technology
At present, with the rapidly development and the exhaustion increasingly of Global Oil resource of auto industry, electric automobile will be obtained
Huge development, magneto with its unique advantage and feature be increasingly becoming drive system of electric automobile main flow motor it
One.And the assembly problem of magneto is also increasingly paid attention to by manufacturer and client.
Due to general on permanent-magnetic synchronous motor rotor using magnet structure, therefore magneto is in assembling and maintenance process
In there are the following problems:First, there is larger magnetic pull between the rotor and stator of magneto so that magneto is fixed
Son, rotor attach together process not as traditional industry induction machine so facilitates.Second, will be to permagnetic synchronous motor position after attaching together
Sensor Zero positioning again, and existing together equipment scheme and Zero positioning equipment are complex, are typically only suitable for specially
The line configuration of industry motor producer, is not suitable for the popularization configuration in each 4S shops.Therefore the assembling of magneto and maintenance process be all
Assembling and the maintenance process for being not so good as conventional fuel oil automobile engine is simple.This when magneto occurs problem, often also results in
Need to carry out whole machine replacing, maintenance cost is too high.And due to the overlength quality guarantee period permagnetic synchronous motor after-sale service lead to
The mode for crossing whole machine replacing will necessarily also increase the after cost of manufacturer, likewise, for the user for exceeding guarantee time, carrying out
High cost when whole machine is changed can also cause being discontented with for user.
Content of the invention
It is an object of the invention to provide a kind of magneto assembles device, closed with solving magneto of the prior art
The difficult problem of dress, Zero positioning.
For realizing that object above, the technical solution used in the present invention be:A kind of magneto assembles device, including in frame
The workbench of fixed magneto support A is provided with, and is additionally provided with frame and connection machine is held out against positioned at the upper and lower of workbench upper and lower
Structure, upper and lower hold out against in bindiny mechanism at least one and is connected with drive mechanism for driving permanent magnet machine rotor axle B to rotate.
Compared with prior art, there is following technique effect in the present invention:Magneto support A is fixed on the table,
The stator and rotor of magneto to be assembled are attached together by the upper and lower bindiny mechanism that holds out against, and after the completion of attaching together, passed through
Drive mechanism drives the magneto for assembling to rotate to realize the Zero calibration of magneto.The magneto assembling device knot
Structure is simple, easy to operate, only simple operations by hand, you can realize the rotor of magneto on same equipment respectively
Attach together and Zero calibration, without different assemblings being realized respectively using different equipment, simplify the dress of magneto
Match somebody with somebody process.Meanwhile, this device with low cost, simple to operate, be suitable in each popularization of 4S shops after sale configuration, it is easy to promote.
Description of the drawings
Fig. 1 is the structural representation that a kind of magneto that one embodiment of the invention is provided assembles device;
Fig. 2 is to assemble state when device is attached together to motor to be assembled using magneto in one embodiment of the invention
Schematic diagram;
When Fig. 3 is to carry out Zero calibration using magneto assembling device to motor to be assembled in one embodiment of the invention
View.
In accompanying drawing:
10:Frame 11:Workbench 12:Main screw mandrel 13:Nut:14:Main rotation handwheel 20:On hold out against bindiny mechanism
21:Top link 211:Secondary nut 22:Paranema bar 23:Thimble 24:Secondary rotation handwheel 25:Spline housing 30:Under hold out against connection
Mechanism 31:Support arm 32:Guide thimble 33:Mounting seat 331:Through hole 40:Servomotor 41:Motor shaft 50:Main control
Case 51:Position sensor signal line 52:Three are connected plug-in unit 53:Display screen.
Specific embodiment
With reference to Fig. 1 to Fig. 3, the present invention is described in further detail.
As shown in figure 1, a kind of magneto assembling device that the present embodiment is provided, is provided with fixed permanent magnetism including frame 10
The workbench 11 of electric machine stand A, be additionally provided with frame 10 positioned at 11 upper and lower of workbench upper and lower hold out against bindiny mechanism 20,
30, upper and lower hold out against in bindiny mechanism 20,30 at least one and drive mechanism is connected with for driving permanent magnet machine rotor axle B to turn
Dynamic.The magneto assembling apparatus structure that the present embodiment is provided is simple, easy to operate, can realize simultaneously magneto attach together with
And Zero positioning function.Carrying out when attaching together of magneto to be assembled:The support A that determines of magneto to be assembled is fixed on work
Make on platform 11, make to hold out against bindiny mechanism 20 by operation and move to upper extreme position, make down to hold out against bindiny mechanism 30 and move to
Upper extreme position, then be put into bindiny mechanism 30 is held out against under splined section alignment under permanent magnet machine rotor assembly to be assembled, pass through
Operation makes to hold out against bindiny mechanism 20 and moves to lower limit position, by permanent magnet machine rotor to be assembled accurately push to be assembled forever
Inside Magnetor stator.When the Zero positioning of magneto is carried out:Make to hold out against bindiny mechanism 20 from having attached together by operation
Side is moved to above magneto into after, assembly space is conceded, by the rear end cap of the magneto after attaching together and its phase
Answer part to assemble, by upper and lower hold out against at least one is connected with bindiny mechanism 20,30 drive mechanism and drive assemble
Magneto rotate, Zero positioning is carried out to the position sensor of magneto.
It should be noted that the magneto assembling device in the present embodiment can also separate the rotor of magneto,
Bindiny mechanism 30 being held out against by under and moving the magnetic attraction overcome between rotor upwards, rotor is ejected from stator.
Specifically, as shown in figure 1, being provided with the main screw mandrel 12 being vertically arranged, the shaft of main screw mandrel 12 and work in frame 10
The nut 13 for making to arrange on platform 11 constitutes feed screw nut's cooperation, and the upper end for above holding out against bindiny mechanism 20 with main screw mandrel 12 is constituted circumferentially
Rotate, axial limiting connection, under hold out against bindiny mechanism 30 and main screw mandrel 12 lower end constitute circumferentially rotate, axial limiting is connected.
Wherein, above holding out against bindiny mechanism 20 includes top link 21, the shaft of one end of top link 21 and the thread segment upper end of main screw mandrel 12
It is attached by bearing, makes one end of top link 21 and the shaft of the thread segment upper end of main screw mandrel 12 constitute axial limiting, week
To rotating connection, the other end of top link 21 is outstanding in putting shape and the suspension end is provided with secondary nut 211, secondary nut 211 and paranema
Bar 22 constitutes feed screw nut and coordinates, and major and minor screw mandrel 12,22 is parallel, and the upper end of major and minor screw mandrel 12,22 arranges major and minor rotation handwheel
14th, 24, the lower end of paranema bar 22 is provided with the thimble 23 coordinated with rotor shaft end, under hold out against bindiny mechanism 30 and be provided with and permanent magnetism
Rotor axis of electric B is connected and drives the drive mechanism of its rotation.By rotating main rotation handwheel 14, by 12 band of main screw mandrel
Dynamic paranema bar 22 and under hold out against bindiny mechanism 30 and move up and down, withstand turning for magneto to be assembled respectively from above and below
Son, then handwheel 24 is rotated by revolute, paranema bar 22 is finely adjusted, makes to move through under paranema bar 22 under paranema bar 22
The thimble 23 at end is coordinated with permanent magnet machine rotor shaft end to be assembled, permanent magnet machine rotor to be assembled is headed into stator interior, is completed
Attach together.
Specifically, in above-described embodiment under hold out against bindiny mechanism 30 and include being fixed on the servomotor below workbench 11
40, the motor shaft 41 of servomotor 40 extends straight up and implements coaxially to connect by key with the armature spindle of magneto to be assembled
Connect.Wherein preferably it is that the end of the motor shaft 41 of servomotor 40 is provided with the rotor of spline housing 25 and magneto to be assembled
Spline connection realized by the splined shaft of axle.When attaching together of magneto is being carried out, by the flower of 40 motor shaft of servomotor, 41 upper end
Key set is coordinated with the spline housing on the armature spindle of magneto to be assembled, more accurately can be headed into rotor in stator,
Prevent rotor and the position that attaches together of stator from deviation occur.
It should be noted that the upper end of the motor shaft 41 in the present embodiment is spline housing 25, the spline housing 25 can basis
Splined section on permanent magnet machine rotor axle to be assembled, is designed to different spline housings and is coordinated with magneto to be assembled, made
Very convenient with during, flexible.
Specifically, holding out against bindiny mechanism 30 under includes that support arm 31, one end of support arm 31 are circumferentially rotated with main screw mandrel 12
Connection, the other end of support arm 31 are connected with servomotor 40.The lower end of main screw mandrel 12 by bearing and is propped up in the present embodiment
Servomotor 40 is made lower swing arm 31 with master by bolts assemblies in the other end of support arm 31 by one end connection of brace 31
The rotation holding position of screw mandrel 12 is constant, to avoid affecting the spline housing 25 on 41 top of motor shaft of servomotor 40 and to be assembled
The accuracy that spline housing on permanent magnet machine rotor axle coordinates.
More preferably, one end of support arm 31 is circumferentially rotated with main screw mandrel 12, axial limiting is connected, the motor of servomotor 40
Pass through in the guide thimble 32 that axle 41 is provided below from workbench 11 and upwardly extend.Support arm 31 in the present embodiment is with main silk
One end of bar 12 connects for axial limiting, can only be moved up and down with the motion of main screw mandrel 12, and then ensure that servo electricity
The electronical line shaft 41 of machine 40 only carries out axially-movable.Guide thimble 32, fairlead is fixed with workbench 11 below by bolt
Pipe 32 is to 41 spacing guide effects of motor shaft.
Specifically, workbench 11 is provided with for installing the mounting seat 33 of the magneto support A, is set in mounting seat 33
There is the through hole 331 passed through for motor shaft 41.The size of the mounting seat 33 in the present embodiment is the chi according to magneto support A
Very little be designed, by mounting seat 33 by bolt on workbench 11.When the assembling of magneto is carried out, by permanent magnetism
Electric machine stand A is had the advantage that in mounting seat 33 by bolt:First, due to the size of mounting seat 33 and to be assembled
The size of magneto support A is consistent, and therefore can be more convenient, readily determine the installation site of magneto support A.Second,
If installing magneto support A on workbench 11, when workbench is damaged, the device normally can not be used, should
The service life of device is shorter, later period maintenance high cost, and the mounting seat 33 in the present embodiment is only through being bolted to work
Make on platform 11, in that context it may be convenient to dismantled, when mounting seat 33 is damaged, only need to change mounting seat 33, device both normally can make
With, the service life of the device is increased, later period maintenance is simple, low cost.3rd, pacified according to the type of motor in the present embodiment
Corresponding mounting seat 33 is filled, makes this device in use more flexibly, assembling result is more accurate.
Specifically, the power line of servomotor 40 is connected with the power supply being arranged in the main control box 50 of 10 side of frame,
Main control chip is provided with main control box 50, position sensor signal line 51 is installed on shell and is connected with three plug-in unit 52, position
Put sensor signal lines 51 to be connected with motor position sensor with the position signalling of the acquisition magneto to be assembled, three are connected
The plug-in unit that is connected with three on the magneto to be assembled of connector 52 is connected to obtain the counter electromotive force of motor, main control chip
Gather the position signalling and the counter electromotive force of the motor and carry out processing and obtain the current position of the magneto to be assembled
Angle setting is in order to the positioning zero point according to position angle adjustment motor position sensor to setting.Wherein, outside main control box 50
Shell is provided with display screen 53, and display screen 53 is connected with the main control chip, for showing the magneto to be assembled in real time
Position angle.Power supply is provided by main control box 50 for servomotor 40 in the present embodiment, driven by servomotor 40 and assembled
Magneto rotate, then by observe display screen 53 on magneto position angle, adjust motor position sensor
To the positioning zero point that specifies, zero point calibration function is realized.
Specifically, the button that control servomotor 40 starts and stops is there also is provided on the shell of main control box 50.
Fig. 2 to Fig. 3 is referred to, the magneto assembling device in the present embodiment is attached together with the process of Zero calibration such as
Under:
As shown in Fig. 2 permanent magnet motor stator and rotor attaches together process being:
(1) mounting seat 33 is arranged on workbench 11 by bolt, then the magneto support A for having dispensed is passed through spiral shell
Bolt is fixed in mounting seat 33;
(2) by rotating main rotation handwheel 14, main screw mandrel 12 is made to drive the motor shaft 41 of servomotor 40 to move to pole
Extreme position, rotates handwheel 24 by revolute, paranema bar 22 is moved upward;
(3) by the spline housing of 41 end of electronical line shaft of the splined shaft alignment servomotor 40 of permanent magnet machine rotor axle to be assembled
25;
(4) handwheel 24 is rotated by revolute, paranema bar 22 is moved downwards, by the thimble 23 of 22 lower end of paranema bar
Coordinate with the other end of permanent magnet machine rotor axle to be assembled, i.e., the splined shaft insertion servomotor of permanent magnet machine rotor axle to be assembled
In the spline housing 25 of 40 41 end of electronical line shaft;
(5) main rotation handwheel 14 is rotated, makes main screw mandrel 12 drive the motor shaft 41 of servomotor 40 and the fortune being sandwiched between
Move permanent magnet machine rotor axle to be assembled and move down into the installation position being adapted to stator, realize that the stator and rotor of magneto are attached together.
As shown in figure 3, magneto position zero-bit calibration process is:
(1) top link 21 is rotated, make top link 21 side is moved to from above the magneto for assembling, concede assembling empty
Between;
(2) threephase cable of the magneto for the assembling plug-in unit 52 that is connected with three on main control box 50 is connected, will
Motor position sensor is connected with the position sensor signal line 51 on position main control box 50;
(3) start the start button on main control box 50, the motor shaft 41 of servomotor 40 is made by the spline of its upper end
The magneto for assembling partly is driven to turn to the rotating speed of setting;
(4) according to the motor position angle that the magneto for assembling shown on display screen 53 is current, by manual tune
Whole motor position sensor realizes the Zero positioning function of motor position to specified positioning zero point.
Claims (10)
1. a kind of magneto assembles device, it is characterised in that:Frame (10) is provided with the workbench of fixed magneto support A
(11), be additionally provided with frame (10) bindiny mechanism (20,30), upper and lower top is held out against positioned at the upper and lower of workbench (11) upper and lower
Be close in connection mechanism (20,30) at least one drive mechanism is connected with for driving permanent magnet machine rotor axle B to rotate.
2. magneto as claimed in claim 1 assembles device, it is characterised in that:It is provided with frame (10) and is vertically arranged
Main screw mandrel (12), the shaft of main screw mandrel (12) nut (13) for arranging upper with workbench (11) constitute feed screw nut and coordinate, upper top
Be close to connection mechanism (20) and main screw mandrel (12) upper end constitute circumferentially rotate, axial limiting is connected, under hold out against bindiny mechanism (30)
Circumferentially rotate with the lower end composition of main screw mandrel (12), axial limiting is connected.
3. magneto as claimed in claim 2 assembles device, it is characterised in that:On hold out against bindiny mechanism (20) including upper pendulum
Arm (21), the shaft axial limiting of one end of top link (21) and the thread segment upper end of main screw mandrel (12), circumferentially rotates and is connected, on
The other end of swing arm (21) is outstanding in putting shape and the suspension end is provided with secondary nut (211), secondary nut (211) and paranema bar (22) structure
Coordinate into feed screw nut, major and minor screw mandrel (12,22) are parallel, the upper end of major and minor screw mandrel (12,22) arranges major and minor rotation handwheel
(14,24), the lower end of paranema bar (22) are provided with the thimble (23) coordinated with rotor shaft end, under hold out against bindiny mechanism (30) and set
There is the drive mechanism for being connected with permanent magnet machine rotor axle B and driving its rotation.
4. magneto according to claim 2 assembles device, it is characterised in that:Bindiny mechanism (30) is held out against under described
Including being fixed on workbench (11) servomotor (40) below, the motor shaft (41) of servomotor (40) extends simultaneously straight up
Implemented by key with the armature spindle of magneto to be assembled coaxially connected.
5. magneto according to claim 4 assembles device, it is characterised in that:The motor of described servomotor (40)
The end setting spline housing of axle (41) realizes spline connection with the splined shaft of the armature spindle of magneto to be assembled.
6. magneto according to claim 4 assembles device, it is characterised in that:Bindiny mechanism (30) is held out against under described
Including support arm (31), one end of support arm (31) is circumferentially rotated with main screw mandrel (12) and is connected, the other end of support arm (31) with
Servomotor (40) connects.
7. magneto according to claim 4 assembles device, it is characterised in that:One end of support arm (31) and main screw mandrel
(12) circumferentially rotate, axial limiting connects, the motor shaft (41) of described servomotor (40) is provided below from workbench (11)
Guide thimble (32) in by and upwardly extend.
8. magneto as claimed in claims 6 or 7 assembles device, it is characterised in that:Workbench (11) are provided with use
In the mounting seat (33) for installing the magneto support A, mounting seat (33) is provided with the through hole passed through for motor shaft (41)
(331).
9. magneto as claimed in claim 4 assembles device, it is characterised in that:The power line of servomotor (40) with
The power supply connection being arranged in the main control box (50) of frame (10) side, is provided with main control chip in main control box (50), outward
Position sensor signal line (51) is installed to be connected with three plug-in unit (52) on shell, position sensor signal line (51) and motor position
Put sensor connection to obtain the position signalling of the magneto to be assembled, three be connected plug-in unit (52) with described to be assembled forever
On magneto three are connected plug-in unit connection to obtain the counter electromotive force of motor, and main control chip gathers the position signalling of the motor
With the counter electromotive force and carry out processing and the current position angle of the magneto to be assembled is obtained in order to according to the position
Angle adjustment motor position sensor is to the positioning zero point for setting.
10. device as claimed in claim 9, it is characterised in that:Main control box (50) shell is provided with display screen (53),
Display screen (53) is connected with the main control chip, for showing the position angle of the magneto to be assembled in real time.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611138907.XA CN106505810B (en) | 2016-12-12 | 2016-12-12 | Permanent magnet motor assembling device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611138907.XA CN106505810B (en) | 2016-12-12 | 2016-12-12 | Permanent magnet motor assembling device |
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CN106505810A true CN106505810A (en) | 2017-03-15 |
CN106505810B CN106505810B (en) | 2020-03-24 |
Family
ID=58329709
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201611138907.XA Active CN106505810B (en) | 2016-12-12 | 2016-12-12 | Permanent magnet motor assembling device |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107064797A (en) * | 2017-05-16 | 2017-08-18 | 浙江赛安电气科技有限公司 | Permagnetic synchronous motor test bed apparatus |
CN107612239A (en) * | 2017-10-27 | 2018-01-19 | 沈阳工业大学 | A kind of assembling device and assembly method for axial flux permanent magnet motor |
CN108631522A (en) * | 2018-05-19 | 2018-10-09 | 芜湖翡叶动力科技有限公司 | A kind of permanent magnet motor stator and rotor assembly device |
CN109256923A (en) * | 2018-11-21 | 2019-01-22 | 中达电机股份有限公司 | Permanent magnet motor stator and rotor packer |
CN112496707A (en) * | 2020-12-03 | 2021-03-16 | 浙江多川电机技术有限公司 | Vertical assembling table structure of permanent magnet synchronous electric spindle |
CN112518318A (en) * | 2020-11-27 | 2021-03-19 | 无锡明恒混合动力技术有限公司 | Box closing device for longitudinally-arranged hybrid power transmission |
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CN104883008A (en) * | 2015-05-27 | 2015-09-02 | 上海翡叶动力科技有限公司 | Permanent magnet motor assembling workbench |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107064797A (en) * | 2017-05-16 | 2017-08-18 | 浙江赛安电气科技有限公司 | Permagnetic synchronous motor test bed apparatus |
CN107612239A (en) * | 2017-10-27 | 2018-01-19 | 沈阳工业大学 | A kind of assembling device and assembly method for axial flux permanent magnet motor |
CN108631522A (en) * | 2018-05-19 | 2018-10-09 | 芜湖翡叶动力科技有限公司 | A kind of permanent magnet motor stator and rotor assembly device |
CN109256923A (en) * | 2018-11-21 | 2019-01-22 | 中达电机股份有限公司 | Permanent magnet motor stator and rotor packer |
CN112518318A (en) * | 2020-11-27 | 2021-03-19 | 无锡明恒混合动力技术有限公司 | Box closing device for longitudinally-arranged hybrid power transmission |
CN112518318B (en) * | 2020-11-27 | 2022-05-17 | 无锡明恒混合动力技术有限公司 | Box closing device for longitudinally-arranged hybrid power transmission |
CN112496707A (en) * | 2020-12-03 | 2021-03-16 | 浙江多川电机技术有限公司 | Vertical assembling table structure of permanent magnet synchronous electric spindle |
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