CN106504854A - A kind of direct insertion inducer - Google Patents
A kind of direct insertion inducer Download PDFInfo
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- CN106504854A CN106504854A CN201510565446.3A CN201510565446A CN106504854A CN 106504854 A CN106504854 A CN 106504854A CN 201510565446 A CN201510565446 A CN 201510565446A CN 106504854 A CN106504854 A CN 106504854A
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- coil
- inductance
- base body
- main base
- direct insertion
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Abstract
The invention discloses a kind of direct insertion inducer, including inductance main base body and coil, coil is made up of spiral part and the double-end pin of spiral part, the spiral part of its coil is completely enclosed to be arranged in inductance seat of honour body, pin is stretched out from the bottom of inductance main base body, and inductance main base body is by the solid magnet of soft magnetism metalloid Magnaglo die casting.The present invention improves resistance to current capability, makes induction structure stable, reduces magnetic losses；The present invention has higher inductance and less leakage field phenomenon compared with traditional inductance.
Description
Technical field
The present invention relates to a kind of direct insertion power inductance components and parts, specifically a kind of direct insertion inducer.
Background technology
Then plus base dispensing assembles inductance on market used by solar energy, air-conditioning, charging pile, electromagnetic oven, photovoltaic DC-to-AC converter etc. is on toroidal core processing coiling, and, complex manufacturing in processing procedure, product quality are wayward, poor performance and unstable；The bodily form is larger, manual work, it is not easy to realize automated production；Copper cash and magnetic core are separate structure, cause product to be operationally lost greatly, and size and performance cannot meet the requirement of intelligent appliance and new forms of energy equipment.
With electronics, the progress of power industry, people for electronic devices and components demand are：Slimming, miniaturization, high stable and high-performance etc., current ring winding inductance component can not meet the demand in market.
Content of the invention
It is an object of the invention to provide a kind of Stability Analysis of Structures, electric durability energy height, the direct insertion inducer of small volume, to solve the problems, such as to propose in above-mentioned background technology.
For achieving the above object, the present invention provides following technical scheme：
A kind of direct insertion inducer, including inductance main base body and coil, coil is made up of spiral part and the double-end pin of spiral part, the spiral part of its coil is completely enclosed to be arranged in inductance seat of honour body, pin is stretched out from the bottom of inductance main base body, and inductance main base body is by the solid magnet of soft magnetism metalloid Magnaglo die casting.
As further scheme of the invention：The processing technology of the direct insertion inducer is：
（1）First using the spiral coil of machine coiling；
（2）To be put in mold cavity around the coil for making, by soft magnetic property metal dust one-step die casting so that the fully wrapped around coil of soft magnetic property metal dust, obtain one and seal the magnetic core array for covering, i.e. inductance main base body completely；
（3）The clout of pin is cut off, then that pin is tin plating.
As further scheme of the invention：The step（2）Need to be heating and curing after middle die cast.
As further scheme of the invention：The magnetic core array back up product type that cover is being sealed completely.
As further scheme of the invention：The pin surface tin coating.
Compared with prior art, the invention has the beneficial effects as follows：
1. resistance to current capability is improve；
2. make induction structure stable, reduce magnetic losses；
3. noise when totally enclosed structure also reduces work；
4. the volume of inductance is reduced；
5. there is the characteristic of higher energy storage and more low coil resistance；
6. intensification when working slows down, and reduces operating temperature, makes the service life of inductance longer；
7. higher inductance and less leakage field phenomenon are had compared with traditional inductance.
Description of the drawings
Fig. 1 is the structure sectional view of the present invention.
Structure upward views of the Fig. 2 for Fig. 1.
Structural representations of the Fig. 3 for coil.
Specific embodiment
Accompanying drawing in below in conjunction with the embodiment of the present invention, to the embodiment of the present invention in technical scheme be clearly and completely described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiment.Embodiment in based on the present invention, the every other embodiment obtained under the premise of creative work is not made by those of ordinary skill in the art, belongs to the scope of protection of the invention.
Refer to Fig. 1～3, in the embodiment of the present invention, a kind of direct insertion inducer, including inductance main base body 1 and coil 2, coil 2 is made up of spiral part and the double-end pin 21 of spiral part, the spiral part of its coil 2 is completely enclosed to be arranged in inductance main base body 1, and pin 21 is stretched out from the bottom of inductance main base body 1.
Inductance main base body 1 is by the solid magnet of soft magnetism metalloid Magnaglo die casting, so as to the fully wrapped around coil 2 of soft magnetism powder, forms magnet shielding structure.
21 plated surface tin layers of the pin.
The processing technology of the direct insertion inducer is：
（1）First using the spiral coil 2 of machine coiling；
（2）To be put in mold cavity around the coil 2 for making, by soft magnetic property metal dust one-step die casting so that the fully wrapped around coil 2 of soft magnetic property metal dust, and be heating and curing, obtain one and seal the magnetic core array for covering, i.e. inductance main base body completely；
（3）The clout of pin is cut off, then will be tin plating for pin 21；
（4）The magnetic core array back up model covered is being sealed completely, you can.
It is an object of the present invention to super-large current, ultra-low loss, the inductance with high efficiency, high stability can be provided by changing induction structure.Make magnetic powder powder material closely coupled with coil, form completely magnetic shield, solve EMI, EMC and the noise problem because of vibration generation in work.The present invention has a lower size than the inductance of equal loop configuration, more regular profile, and with functions such as higher performance and intensity, lower losses.Overall structure of the present invention is simplified, and can be reduced wastage of material, be shortened the production cycle and save human cost, and invention is strong.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and without departing from the spirit or essential characteristics of the present invention, the present invention can be realized in other specific forms.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by claims rather than described above is limited, it is intended that all changes fallen in the implication and scope of the equivalency of claim are included in the present invention.Any reference in claim should not be considered as and limit involved claim.
In addition, it should be understood that, although this specification is been described by according to embodiment, but not each embodiment only includes an independent technical scheme, this narrating mode of description is only for clarity, those skilled in the art should using description as an entirety, the technical scheme in each embodiment can also through appropriately combined, formed it will be appreciated by those skilled in the art that other embodiment.
Claims (5)
1. a kind of direct insertion inducer, including inductance main base body and coil, coil is made up of spiral part and the double-end pin of spiral part, it is characterized in that, the spiral part of its coil is completely enclosed to be arranged in inductance seat of honour body, pin is stretched out from the bottom of inductance main base body, and inductance main base body is by the solid magnet of soft magnetism metalloid Magnaglo die casting.
2. a kind of direct insertion inducer according to claim 1, it is characterised in that its specific processing technology is：
（1）First using the spiral coil of machine coiling；
（2）To be put in mold cavity around the coil for making, by soft magnetic property metal dust one-step die casting so that the fully wrapped around coil of soft magnetic property metal dust, obtain one and seal the magnetic core array for covering, i.e. inductance main base body completely；
（3）Cut off the clout of pin.
3. a kind of direct insertion inducer according to claim 2, it is characterised in that the step（2）Need to be heating and curing after middle die cast.
4. a kind of direct insertion inducer according to claim 2, it is characterised in that sealing the magnetic core array back up product type that covers completely.
5. a kind of direct insertion inducer according to claim 2, it is characterised in that the pin surface tin coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510565446.3A CN106504854A (en) | 2015-09-08 | 2015-09-08 | A kind of direct insertion inducer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510565446.3A CN106504854A (en) | 2015-09-08 | 2015-09-08 | A kind of direct insertion inducer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106504854A true CN106504854A (en) | 2017-03-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510565446.3A Pending CN106504854A (en) | 2015-09-08 | 2015-09-08 | A kind of direct insertion inducer |
Country Status (1)
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| CN (1) | CN106504854A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108010666A (en) * | 2018-01-30 | 2018-05-08 | 江苏普隆磁电有限公司 | Exempt from wiring straight cutting water-proof type electronics core transformers |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101567246A (en) * | 2008-04-23 | 2009-10-28 | 深圳感通科技有限公司 | Integrally-forming compacting inductor and fabricating method thereof |
| CN101783228A (en) * | 2009-01-21 | 2010-07-21 | 深圳感通科技有限公司 | Plug-in filter inductor and manufacturing method thereof |
| CN101802240A (en) * | 2007-09-18 | 2010-08-11 | Nec东金株式会社 | Soft magnetic amorphous alloy |
| CN202110915U (en) * | 2011-05-19 | 2012-01-11 | 钟向东 | Die-cast thin plug-in inductor |
-
2015
- 2015-09-08 CN CN201510565446.3A patent/CN106504854A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101802240A (en) * | 2007-09-18 | 2010-08-11 | Nec东金株式会社 | Soft magnetic amorphous alloy |
| CN101567246A (en) * | 2008-04-23 | 2009-10-28 | 深圳感通科技有限公司 | Integrally-forming compacting inductor and fabricating method thereof |
| CN101783228A (en) * | 2009-01-21 | 2010-07-21 | 深圳感通科技有限公司 | Plug-in filter inductor and manufacturing method thereof |
| CN202110915U (en) * | 2011-05-19 | 2012-01-11 | 钟向东 | Die-cast thin plug-in inductor |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108010666A (en) * | 2018-01-30 | 2018-05-08 | 江苏普隆磁电有限公司 | Exempt from wiring straight cutting water-proof type electronics core transformers |
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Application publication date: 20170315 |