CN106502195A - A kind of new ZJ17 cigarette making and tipping machines security protection interlock system - Google Patents

A kind of new ZJ17 cigarette making and tipping machines security protection interlock system Download PDF

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Publication number
CN106502195A
CN106502195A CN201611079653.9A CN201611079653A CN106502195A CN 106502195 A CN106502195 A CN 106502195A CN 201611079653 A CN201611079653 A CN 201611079653A CN 106502195 A CN106502195 A CN 106502195A
Authority
CN
China
Prior art keywords
cigarette making
magnetic code
unit
tipping
code generator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611079653.9A
Other languages
Chinese (zh)
Inventor
刘彬
朱子玉
贺利新
张鼎
袁秋生
李亮
周雪军
李利
董胜利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Tobacco Henan Industrial Co Ltd
Original Assignee
China Tobacco Henan Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Tobacco Henan Industrial Co Ltd filed Critical China Tobacco Henan Industrial Co Ltd
Priority to CN201611079653.9A priority Critical patent/CN106502195A/en
Publication of CN106502195A publication Critical patent/CN106502195A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/058Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/14Plc safety
    • G05B2219/14006Safety, monitoring in general

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention provides a kind of new ZJ17 cigarette making and tipping machines security protection interlock system, including at least one electronic security(ELSEC) coding Protection switch unit, monitoring computing unit, FPGA processing unit and display unit;Electronic security(ELSEC) coding Protection switch includes that magnetic code generator and magnetic code reading magnetic head, electronic security(ELSEC) coding Protection switch unit are used for the opening and closing for controlling ZJ17 cigarette making and tipping machine removable parts;Electronic security(ELSEC) coding Protection switch is communicated to connect with FPGA processing unit with monitoring computing unit communication connection, monitoring computing unit, and FPGA processing unit is communicated to connect with display;The present invention solves the problems, such as that existing mechanical actuating type security protection interlock needs to be opened and closed manually, simultaneously also solve that the plant failure point that existing mechanical actuating type security protection interlock is present is more, functional reliability is poor, fault rate is high and partial fault does not intuitively show the problem of explanation, production efficiency is improve, the performance of enterprises is increased.

Description

A kind of new ZJ17 cigarette making and tipping machines security protection interlock system
Technical field
A kind of the present invention relates to ZJ17 cigarette making and tipping machine apparatus fields, more particularly to new ZJ17 cigarette making and tipping machines security protection connection Lock system.
Background technology
Interlock is for preventing machine element under given conditions(Under conditions of interlock is opened)The machine of operation Tool, electric or other kinds of device, removable part of the interlock installed in machine, such as door, protective cover and detachable The positions such as shell, if machine operationally opens interlock, interlock provides stop signal to machine, closes machine Device.
At present, the whole machine security protection interlock system of ZJ17 types cigarette making and tipping machine uses mechanical actuating type security protection interlocking Device, i.e., install mechanical actuating type safety lock at the machine element for needing to carry out security protection interlocking, when there is mechanical disorder, Maintainer needs first to open mechanical door lock, and mechanical actuating type safety lock senses that mechanical key is extracted with protective door, machine Machine maintenance can just be carried out after the function of stopping appropriate section;Such as, right in the feed of ZJ17 cigarette making and tipping machine VE rear body sections Mechanical actuating type safety lock, when maintainer needs the right door of feed is keeped in repair or safeguarded, maintainer are installed at door The right protective door of feed need to be opened with mechanical key, now, mechanical actuating type safety lock senses that mechanical key is extracted, i.e., safety is anti- In shield interlock system, feed right door portion point starts, then ZJ17 types cigarette making and tipping machine stops feed, in order to avoid maintainer is damaged; Again such as, mechanical actuating type safety lock is installed at the protective cover at ZJ17 cigarette making and tipping machine SE cigarette portions rear portion, needs to safeguard When, maintainer need to open SE back doors protective cover with mechanical key, and now, mechanical actuating type safety lock senses that mechanical key is pulled out Go out, i.e., in security protection interlock system, the protective cover part at SE cigarette portions rear portion starts, ZJ17 types cigarette making and tipping machine stops corresponding Function, there is dangerous or machine breakdown to prevent maintainer.
But due to requiring to keep production environment constant temperature and humidity during tobacco leaf production, therefore tobacco leaf production equipment cannot be kept away Exempt from often in many flue dust, the environment of thickness foam in, be easily caused mechanical actuating type safety lock obstruction, cause mechanical actuating type Safety lock failure, while again as the maintenance of equipment in production process needs frequently to dismount protective door or protective cover, The original mechanical actuating type security protection interlock of manual unlocking at any time is needed, is existed during causing attended operation many Inconvenience;Again because the design defect of original mechanical actuating type security protection interlock, plant failure point is more, functional reliability Difference, fault rate are high, and partial fault does not intuitively show explanation, so as to have a strong impact on effective work of whole production unit equipment Industry rate, increased the fruitless labour amount of operative employee and maintenance mans, reduces the productivity effect of enterprise.
Content of the invention
It is an object of the invention to provide a kind of new ZJ17 cigarette making and tipping machines security protection interlock system, it is therefore intended that solve Existing mechanical actuating type security protection interlock needs the problem of opening and closing manually, while also solve existing machinery touching Plant failure point that formula security protection interlock is present is more, functional reliability is poor, fault rate is high and partial fault is without intuitively Show the problem of explanation, improve production efficiency, increased the performance of enterprises.
To achieve these goals, the present invention is employed the following technical solutions:
A kind of new ZJ17 cigarette making and tipping machines security protection interlock system, encodes Protection switch list including at least one electronic security(ELSEC) Unit, monitoring computing unit, FPGA processing unit and display unit;Electronic security(ELSEC) coding Protection switch includes passive type magnetic Property code generator and magnetic code reading magnetic head, passive type magnetic code generator is correspondingly arranged at former machinery actuating type safety At lock, magnetic code reading magnetic head is read with monitoring computing unit communication connection, passive type magnetic code generator and magnetic code Take the open and-shut mode that magnetic head is used for detecting ZJ17 cigarette making and tipping machine removable parts;Monitoring computing unit processes single with FPGA Unit's communication connection, FPGA processing unit are communicated to connect with display.
The passive type magnetic code generator is correspondingly arranged at the S2 aspirators road of ZJ17 cigarette making and tipping machine VE rear body sections to be prevented Machinery is installed on the steep angle band protective door of shield door, S4 stabilization device protective doors, the right protective door of S5 feed, S6 tracks protective door and S8 to touch The position of formula safety lock, passive type magnetic code generator are additionally arranged at the right rear protectings of S2 of ZJ17 cigarette making and tipping machine SE cigarette portions The position of mechanical actuating type safety lock is installed on door, the left back protective doors of S3 and S15 cutter head protective covers, passive type magnetic code occurs Device is additionally arranged at protective door, the left printings of S42 on the left of the anterior S1 molding band protective door of ZJ17 cigarette making and tipping machines SE cigarette portions, S40 The position of mechanical actuating type safety lock is installed on protective door and the right printing protective doors of S43, passive type magnetic code generator also sets Put protective cover, S3.1 foot guard covers, S3.2 bottoms protective cover, S15 turning wheels on the S3.0 of ZJ17 cigarette making and tipping machines MAX part The position of mechanical actuating type safety lock, passive type magnetic are installed on lid protective cover, S1 mouth bars position protective door and S18 rear protecting doors Code generator is additionally arranged on the clutch handle connecting rod of MAX spicing machine driving clutchs.
The monitoring computing unit is using EUCHNER CES-AR series monitoring computing units.
The display adopts touch-screen display.
The FPGA processing unit adopts PLC.
Beneficial effects of the present invention:
A kind of new ZJ17 cigarette making and tipping machines security protection interlock system of the present invention, employs electronic security(ELSEC) coding protection and opens Unit is closed, the mechanical actuating type safety lock that original ZJ17 cigarette making and tipping machines removable part is installed is instead of, and using monitoring meter The on off state that unit resolves electronic security(ELSEC) encodes Protection switch unit is calculated, and is shown on touch-screen display, make maintenance people Member can intuitively be confirmed whether keep in repair ZJ17 cigarette making and tipping machines or be safeguarded that maintainer can also be utilized and be touched Panel type display carries out man-machine interaction, directly controls the on off state of respective electronic safe coding Protection switch unit, solves existing Mechanical actuating type security protection interlock need the problem of opening and closing manually, while also solving existing mechanical actuating type peace Full protection interlock exist plant failure point many, functional reliability is poor, fault rate is high and partial fault does not intuitively show The problem of explanation, improves production efficiency, increased the performance of enterprises.
Description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the connection diagram that bilateral channel monitoring computing unit and electronic security(ELSEC) encode Protection switch unit.
Specific embodiment
As illustrated, a kind of new ZJ17 cigarette making and tipping machines security protection interlock system of the present invention, including at least one Individual electronic security(ELSEC) coding Protection switch unit, monitoring computing unit, FPGA processing unit and display unit;Electronic security(ELSEC) Coding Protection switch includes passive type magnetic code generator and magnetic code reading magnetic head, passive type magnetic code generator pair Should be arranged at former machinery actuating type safety lock, magnetic code reading magnetic head is communicated to connect with monitoring computing unit, passive type magnetic Property code generator and magnetic code reading magnetic head be used for detecting the open and-shut mode of ZJ17 cigarette making and tipping machine removable parts;Monitoring meter Calculate unit to communicate to connect with FPGA processing unit, FPGA processing unit is communicated to connect with display;Described can Programmed logic processing unit adopts PLC;The display adopts touch-screen display.
The passive type magnetic code generator is correspondingly arranged at the S2 aspirators road of ZJ17 cigarette making and tipping machine VE rear body sections to be prevented Machinery is installed on the steep angle band protective door of shield door, S4 stabilization device protective doors, the right protective door of S5 feed, S6 tracks protective door and S8 to touch The position of formula safety lock, passive type magnetic code generator are additionally arranged at the right rear protectings of S2 of ZJ17 cigarette making and tipping machine SE cigarette portions The position of mechanical actuating type safety lock is installed on door, the left back protective doors of S3 and S15 cutter head protective covers, passive type magnetic code occurs Device is additionally arranged at protective door, the left printings of S42 on the left of the anterior S1 molding band protective door of ZJ17 cigarette making and tipping machines SE cigarette portions, S40 The position of mechanical actuating type safety lock is installed on protective door and the right printing protective doors of S43, passive type magnetic code generator also sets Put protective cover, S3.1 foot guard covers, S3.2 bottoms protective cover, S15 turning wheels on the S3.0 of ZJ17 cigarette making and tipping machines MAX part The position of mechanical actuating type safety lock is installed on lid protective cover, S1 mouth bars position protective door and S18 rear protecting doors;Magnetic code is read Take the distance between the installation site of magnetic head and installation site of corresponding passive type magnetic code generator and be not more than magnetic code Effective reading distance of reading magnetic head;When electronic security(ELSEC) coding Protection switch unit is opened, in equipment run duration, maintainer Protective door or protective cover cannot be opened, safety is increased;Meanwhile, electronic security(ELSEC) coding Protection switch unit process is sensitive, When receiving electronic security(ELSEC) coding Protection switch unit and be turned on or off signal, being capable of quick acting, it is to avoid original machinery The problem easily affected and break down by flue dust and cigarette foam by actuating type safety lock, saves maintainer and opens or close The time of protective door or protective cover is closed, work efficiency is improve;Magnetic code reading magnetic head is also communicated with monitoring computing unit Connection, monitors that computing unit is used for parsing the electronics that passive type magnetic code generator is sent to the transmission of magnetic code reading magnetic head The switching-state information of safe coding Protection switch unit, and electronic security(ELSEC) coding Protection switch status information is converted into PLC The digital quantity that can be processed, PLC control electronic security(ELSEC)s encode the display of the status information in display of Protection switch;Due to PLC Communicate to connect with display, and display adopts touch-screen display, therefore, maintainer can be closed as needed or be beaten Open corresponding electronic security(ELSEC) coding Protection switch unit, it is ensured that the safety of maintainer and ZJ17 cigarette making and tipping machines, also improve life Produce efficiency(The PLC being connected with touch panel communication using touch screen control belongs to existing mature technology, repeats no more here).
The monitoring computing unit is using EUCHNER CES-AR series monitoring computing units, and monitors that computing unit can root According to needing to select two path monitoring computing units or four-way computing unit, two passage EUCHNER CES-AR series monitoring meters Calculate unit and can parse the data that two magnetic code reading magnetic heads send, four-way EUCHNER CES-AR series monitoring calculates single Unit can parse the data that four magnetic code reading magnetic heads send, can according to electronic security(ELSEC) encode that Protection switch unit installs away from From selection using two path monitoring computing units or four-way computing unit(Protection switch unit peace is encoded according to electronic security(ELSEC) The distance of dress selects to belong to existing mature technology using two path monitoring computing units or four-way computing unit, here no longer Repeat).
A kind of new ZJ17 cigarette making and tipping machines security protection interlock system of the present invention also include MAX spicing machine mouths rod from Clutch interlocking unit;The drive cylinder that former ZJ17 cigarette making and tipping machines MAX spicing machine mouth rod clutch is adopted does not have for common cylinder Rod location detects that function, common air cylinder driven MAX spicing machine mouth rod clutch are opened and closed, ZJ17 cigarette making and tipping machines MAX Part cannot confirm the state of MAX spicing machine mouth rod clutches when running, cause great potential safety hazard;Of the present invention MAX spicing machine mouth rod interlocking clutches unit is using the electronics cylinder that there is rod location to detect function, the letter of electronics cylinder Number outfan is connected with plc communication, and PLC can gather the job information of electronics cylinder, and the work shape by electronics cylinder at any time State shows that by touch-screen display the gas cylinder working condition that staff is shown by touch-screen display just can be clear The working condition for judging MAX spicing machine mouth rod clutches of Chu.
A kind of new ZJ17 cigarette making and tipping machines security protection interlock system of the present invention also include MAX spicing machines drive from Clutch interlocking unit;The MAX spicing machines driving clutch of former ZJ17 cigarette making and tipping machines pulls out clutch by clutch handle control Device handle, MAX clutches quit work;But, in the course of the work, due to the carelessness of maintainer, pulling out clutch Forget to put down clutch handle after the maintenance of device handle and turn on machine, it is easy to cause unit exception to run, produce waste product; The present invention is provided with passive type magnetic code generator on clutch handle connecting rod, in effective reading of magnetic code reading magnetic head Take and magnetic code reading magnetic head corresponding with passive type magnetic code generator is fixedly installed apart from interior, when dredging for maintainer When forgetting suddenly to put down clutch handle, the distance between magnetic code reading magnetic head and passive type magnetic code generator mistake Greatly, magnetic code reading magnetic head cannot read the information of passive type magnetic code generator, and touch-screen display shows that MAX connects Installation driving clutch is not turned off, and reminds staff to close MAX spicing machine driving clutchs in time.
A kind of new ZJ17 cigarette making and tipping machines security protection interlock system of the present invention, employs electronic security(ELSEC) coding anti- Shield switch element, instead of the mechanical actuating type safety lock that original ZJ17 cigarette making and tipping machines removable part is installed, and using prison The on off state that electronic security(ELSEC) encodes Protection switch unit is parsed depending on computing unit, and is shown on touch-screen display, make dimension The personnel of repairing can intuitively be confirmed whether keep in repair ZJ17 cigarette making and tipping machines or be safeguarded that maintainer can also be utilized Touch-screen display carries out man-machine interaction, directly controls the on off state of respective electronic safe coding Protection switch unit, solves Existing mechanical actuating type security protection interlock needs the problem of opening and closing manually, while also solve existing machinery touching Plant failure point that formula security protection interlock is present is more, functional reliability is poor, fault rate is high and partial fault is without intuitively Show the problem of explanation, improve production efficiency, increased the performance of enterprises.

Claims (5)

1. a kind of new ZJ17 cigarette making and tipping machines security protection interlock system, it is characterised in that:Compile including at least one electronic security(ELSEC) Code Protection switch unit, monitoring computing unit, FPGA processing unit and display unit;Electronic security(ELSEC) encodes Protection switch Including passive type magnetic code generator and magnetic code reading magnetic head, passive type magnetic code generator is correspondingly arranged at former machine At tool actuating type safety lock, magnetic code reading magnetic head is communicated to connect with monitoring computing unit, passive type magnetic code generator It is used for detecting the open and-shut mode of ZJ17 cigarette making and tipping machine removable parts with magnetic code reading magnetic head;Monitor computing unit and can compile Journey Logical processing unit is communicated to connect, and FPGA processing unit is communicated to connect with display.
2. a kind of new ZJ17 cigarette making and tipping machines security protection interlock system according to claim 1, it is characterised in that:Described Passive type magnetic code generator is correspondingly arranged at the S2 aspirators road protective door of ZJ17 cigarette making and tipping machine VE rear body sections, S4 stabilization devices The position of protective door, the right protective door of S5 feed, S6 tracks protective door and the steep angles of S8 with mechanical actuating type safety lock is installed on protective door Put, it is left back anti-that passive type magnetic code generator is additionally arranged at the right rear protecting doors of S2 of ZJ17 cigarette making and tipping machine SE cigarette portions, S3 The position of mechanical actuating type safety lock is installed on shield door and S15 cutter head protective covers, passive type magnetic code generator is additionally arranged at Protective door, the left printing protective doors of S42 and S43 on the left of the anterior S1 molding band protective door of ZJ17 cigarette making and tipping machines SE cigarette portions, S40 The position of mechanical actuating type safety lock is installed on right printing protective door, passive type magnetic code generator is additionally arranged at ZJ17 cigarettes Protective cover, S3.1 foot guard covers, S3.2 bottoms protective cover, S15 u-turn wheel cap protective covers, S1 on the S3.0 of unit MAX parts The position of mechanical actuating type safety lock, passive type magnetic code generator are installed on mouth bar position protective door and S18 rear protecting doors It is additionally arranged on the clutch handle connecting rod of MAX spicing machine driving clutchs.
3. a kind of new ZJ17 cigarette making and tipping machines security protection interlock system according to claim 1, it is characterised in that:Described Monitoring computing unit is using EUCHNER CES-AR series monitoring computing units.
4. a kind of new ZJ17 cigarette making and tipping machines security protection interlock system according to claim 1, it is characterised in that:Described Display adopts touch-screen display.
5. a kind of new ZJ17 cigarette making and tipping machines security protection interlock system according to claim 1, it is characterised in that:Described FPGA processing unit adopts PLC.
CN201611079653.9A 2016-11-30 2016-11-30 A kind of new ZJ17 cigarette making and tipping machines security protection interlock system Pending CN106502195A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611079653.9A CN106502195A (en) 2016-11-30 2016-11-30 A kind of new ZJ17 cigarette making and tipping machines security protection interlock system

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Application Number Priority Date Filing Date Title
CN201611079653.9A CN106502195A (en) 2016-11-30 2016-11-30 A kind of new ZJ17 cigarette making and tipping machines security protection interlock system

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CN106502195A true CN106502195A (en) 2017-03-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115072037A (en) * 2022-07-11 2022-09-20 江苏中烟工业有限责任公司 Cigarette packaging unit safety detection method and device, electronic equipment and storage medium

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Publication number Priority date Publication date Assignee Title
DE3301984A1 (en) * 1983-01-21 1984-07-26 H. Niemeyer Söhne GmbH & Co KG, 4446 Hörstel ADDITIONAL ROLLER FOR WATCHING DEVICES
CN2792215Y (en) * 2005-04-20 2006-07-05 昆明卷烟厂 Electric control system of cigarette tip rod for cigarette with tip roller set
EP1900597A1 (en) * 2006-09-18 2008-03-19 Bombardier Transportation GmbH Diagnostic system and method for monitoring a rail system
CN201472727U (en) * 2009-09-17 2010-05-19 湖南中烟工业有限责任公司 Safety interlock device for cigarette packing machines
CN202815567U (en) * 2012-09-29 2013-03-20 湖南中烟工业有限责任公司 Cigarette maker cascading failure accurate display apparatus
CN104473325A (en) * 2014-11-19 2015-04-01 河南中烟工业有限责任公司 Automatic gluing system for cigarette paper
CN205068723U (en) * 2015-09-30 2016-03-02 河南中烟工业有限责任公司 ZJ17 cigarette unit safety control circuit
CN105795511A (en) * 2016-04-08 2016-07-27 浙江中烟工业有限责任公司 Material demanding method for auxiliary material object disc of ultra-high-speed cigarette making machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3301984A1 (en) * 1983-01-21 1984-07-26 H. Niemeyer Söhne GmbH & Co KG, 4446 Hörstel ADDITIONAL ROLLER FOR WATCHING DEVICES
CN2792215Y (en) * 2005-04-20 2006-07-05 昆明卷烟厂 Electric control system of cigarette tip rod for cigarette with tip roller set
EP1900597A1 (en) * 2006-09-18 2008-03-19 Bombardier Transportation GmbH Diagnostic system and method for monitoring a rail system
CN201472727U (en) * 2009-09-17 2010-05-19 湖南中烟工业有限责任公司 Safety interlock device for cigarette packing machines
CN202815567U (en) * 2012-09-29 2013-03-20 湖南中烟工业有限责任公司 Cigarette maker cascading failure accurate display apparatus
CN104473325A (en) * 2014-11-19 2015-04-01 河南中烟工业有限责任公司 Automatic gluing system for cigarette paper
CN205068723U (en) * 2015-09-30 2016-03-02 河南中烟工业有限责任公司 ZJ17 cigarette unit safety control circuit
CN105795511A (en) * 2016-04-08 2016-07-27 浙江中烟工业有限责任公司 Material demanding method for auxiliary material object disc of ultra-high-speed cigarette making machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115072037A (en) * 2022-07-11 2022-09-20 江苏中烟工业有限责任公司 Cigarette packaging unit safety detection method and device, electronic equipment and storage medium
CN115072037B (en) * 2022-07-11 2023-10-27 江苏中烟工业有限责任公司 Safety detection method and device for cigarette packaging machine set, electronic equipment and storage medium

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Application publication date: 20170315