CN106501164A - A kind of seawater corrosion prevention coating corrosion resistance test device and its control method - Google Patents

A kind of seawater corrosion prevention coating corrosion resistance test device and its control method Download PDF

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Publication number
CN106501164A
CN106501164A CN201610977632.2A CN201610977632A CN106501164A CN 106501164 A CN106501164 A CN 106501164A CN 201610977632 A CN201610977632 A CN 201610977632A CN 106501164 A CN106501164 A CN 106501164A
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seawater
platform
sun
exposed
corrosion resistance
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CN106501164B (en
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陈伟
邢梅香
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Luoyang Institute of Science and Technology
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Luoyang Institute of Science and Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • G01N17/004Investigating resistance of materials to the weather, to corrosion, or to light to light
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts

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  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
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  • Automation & Control Theory (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)

Abstract

A kind of seawater corrosion prevention coating corrosion resistance test device, including test platform and control platform, test platform is exposed to the sun hanger by several outdoors and seawater supply system is constituted, the wherein outdoor hanger that is exposed to the sun includes two support posts, the platform that is exposed to the sun being rectangle is rotatably connected between the top of two support posts, junction is provided with semicircular positioning orifice plate, its straight flange is fixedly connected with the platform that is exposed to the sun, support post is connected with angle location hole by fastening screw, a lowering or hoisting gear is additionally provided with being exposed to the sun on platform, seawater pipeline is provided with lowering or hoisting gear, the outflow end of seawater pipeline is provided with several towards the atomizer of the platform that is exposed to the sun;Several fixed plate that be used for place testpieces is also movably set with being exposed to the sun on platform;Seawater supply system includes seawater pond, sea water pump, constant-pressure tank and the feed pipe being sequentially communicated;Control platform is made up of touch-screen and the PLC control unit being attached thereto.High degree of automation of the present invention, result of the test science reliability.

Description

A kind of seawater corrosion prevention coating corrosion resistance test device and its control method
Technical field
The invention belongs to seawater corrosion test engineering device technique field, the corrosion-resistant examination of specifically a kind of seawater corrosion prevention coating Experiment device and its control method.
Background technology
Seawater is a kind of extremely complex multicomponent aqueous solution, wherein concentration be 3%~3.5% sodium chloride be which mainly contains Salt component, while seawater is generally dissolved with air, therefore under field conditions (factors), seawater has compared with severe corrosive to hardware. With the development of ocean engineering, the fixed steel structure by marine, seashore is more and more, and these steel structures are soaked except there is seawater Bubble corrosion phenomenon, generally also suffers from the corrosion phenomenon that seawater splash causes.In seawater splash region, steel construction is chronically at tide In the case of wet, polyoxy, its extent of corrosion most serious.Therefore how marine environment is carried out with steel construction using anticorrosive paint now Protection, reduces its loss rate, increases the service life, and reduces application cost.
In order that the performance of anticorrosive paint gets a promotion, it is requisite to carry out test to anticorrosive paint.But, seawater Corrosion of splashing is affected by many environmental factors, such as illumination condition, the salinity of seawater and wind-force size etc., is therefore carried out The difficulty of test is very high.Current anticorrosive paint test mainly adopts two methods.
1st, tested using real sea lacing film.The corrosive environment of this method is true, but has the following disadvantages:Test Cycle is general longer, and cost is of a relatively high, it is difficult to real-time detection etch state, and test data discreteness is big, is unfavorable for pin Specific factor is analyzed.Be particularly acute, in test often sample is lost because of violent storm and the attack of wave, made Incomplete into data, make whole test be destroyed overnight, all that has been achieved is spoiled.In today that new material research and development are maked rapid progress, natural environment Corrosion test is difficult to meet and quick and precisely evaluate the corrosion proof needs of material.
2nd, tested using laboratory simulations.Using fully closed setting experimental rig of the prior art more Meter, is tested by the simulation to Sea Water Splashing Zone environment, and experimental enviroment is stable, and controllable degree is high, and the test period also compares Shorter, but yet suffer from many weak points.It is that the environment that simulates has difference for natural environment all the time first Different, such as illumination condition, air conditionses etc. have large effect to result of the test;Next to that many counting apparatus are used to examination Test part sprayed sea water or spray simulated seawater method, in process of the test, anticorrosive paint by sea washes power affected compared with Greatly, so affect result of the test accuracy, it is impossible to obtain the most True Data of anticorrosive paint corrosion resistance.
Content of the invention
In order to solve the deficiencies in the prior art, the present invention provides a kind of high degree of automation, and process of the test science can be right In process of the test, various parameters are flexibly controlled, a kind of seawater corrosion resistance test dress of the good anticorrosive paint of final test effect Put.
To achieve these goals, the scheme that adopts of the present invention for:
A kind of seawater corrosion prevention coating corrosion resistance test device, including test platform and control platform, the test platform is by some Be exposed to the sun hanger and seawater supply system composition for individual outdoor, and the wherein outdoor hanger that is exposed to the sun includes two support posts, two support posts Top between be rotatably connected to the platform that is exposed to the sun being rectangle, junction is provided with semicircular positioning orifice plate, its straight flange Platform is fixedly connected with being exposed to the sun, and offers several angle location holes on positioning orifice plate in arc-shaped, and support post is by fixed Position latch is connected with angle location hole, by position the cooperation of orifice plate and support post make to be exposed to the sun platform inclination angle scope in 0- 90°;A lowering or hoisting gear is additionally provided with being exposed to the sun on platform, seawater pipeline, the outflow of seawater pipeline on lowering or hoisting gear, is provided with End is provided with several towards the atomizer of the platform that is exposed to the sun;Be exposed to the sun on platform be also movably set with several for place try Test the fixed plate of part;
The seawater supply system includes that seawater pond, sea water pump, constant-pressure tank and the feed pipe being sequentially communicated, wherein seawater pond pass through Seawater input valve is directly connected to sea, is additionally provided with the frequency converter of adjustment seawater pump power on sea water pump, feed pipe Outflow end is connected with the inflow end of seawater pipeline by magnetic valve;
The control platform is made up of touch-screen and the PLC control unit that is attached thereto, wherein PLC control unit also respectively with change Frequency device is connected with sensing system.
The lowering or hoisting gear is made up of two mounting brackets and the pipeline support being arranged in mounting bracket.
It is provided with two mounting rails on the platform that is exposed to the sun along its length, on two mounting rails, respectively offers several Installing hole, the two ends of fixed plate are separately fixed in installing hole.
The support post is arranged in mounting seat, is additionally provided with support between the bottom of support post and mounting seat Muscle.
The mounting bracket is trapezoidal, is provided with installation sleeve, the lower end of pipeline support in the middle part of the top margin of mounting bracket It is arranged in installation sleeve, and by lifting fixing nut locking.
Three showers in " T " font are provided with the seawater pipeline, and its vertical portion is connected with seawater pipeline, water The two ends of flat part are each provided with a downward atomizer in direction.
It is flexible pipe that the seawater pipeline is located at the part above the platform that is exposed to the sun and pipeline support between.
Safety valve is additionally provided with the constant-pressure tank, the input port of safety valve is connected with the delivery outlet of constant-pressure tank, formed permanent The safety relief pipeline of pressure tank.
The sensing system includes that salinity sensor, liquid level sensor and pressure sensor, wherein salinity sensor set Put inside seawater pond, liquid level sensor is arranged on seawater pond top, pressure sensor is arranged on constant-pressure tank.
A kind of control method of seawater corrosion prevention coating corrosion resistance test device, comprises the following steps:
Step one, control platform electrifying startup, are controlled system initialization and operate, PLC control unit collection salinity sensor, Liquid level sensor and the data acquisition of pressure sensor, PLC control unit is by the salinity sensor for collecting, level sensing The data of device and pressure sensor are uploaded on touch-screen by ethernet communication module, are shown in real time;
Step 2, by touch-screen to the seawater atomizing pressure of anticorrosive paint seawater corrosion resistance test device, the atomization splash time, Splash interval time and test cycle number of times carry out parameter setting;
Step 3, the startup for controlling anticorrosive paint seawater corrosion resistance test device by touch-screen;
Pressure after step 4, PLC control unit receive the parameters set from touch-screen, first on detection constant-pressure tank Value, then adjusts the power of sea water pump by adjusting frequency converter, and then adjusts permanent
Pressure in pressure tank reaches the pressure value of setting;
Step 5 and then, PLC control unit is according to atomization splash time, the examination of splash interval time and test cycle number of times Pre-set parameter is tested, the break-make control of atomization splash by controlling being switched on and off for magnetic valve, is realized;
Step 6, during atomization splash, the pressure change of PLC control unit real-time detection constant-pressure tank, and control seawater mist Change the constant of applied voltage test parameter;
Step 7 is while record opening for the seawater salinity during seawater is atomized applied voltage test, pressure change and atomization splash Time beginning and end time;
If not up to the cycle-index for setting, return to step repeats above procedure to step 8 cycle-index;If reaching setting Cycle-index, by touch-screen by off-test, collects test data and generates test summary sheet.
Beneficial effect:
1st, the high degree of automation of this device, can carry out Automated condtrol with whole process, increase substantially the operating efficiency of test;
2nd, the open area that border on the sea is arranged on, can be directly using the real air ambient in offshore area and photoenvironment same The environment that sealing condition Imitating goes out is compared, and test effect is more preferable;
3rd, using frequency converter and constant-pressure tank, the pressure of splash seawater can be adjusted flexibly, it is ensured that seawater can be with stable pressure Atomizer is entered, so as to keep stablizing for test parameters;
4th, using the splash mode of atomization seawater, the impact that extra large water impact anticorrosive paint layer is produced can be eliminated, so as to more Anticorrosive paint corrosion resistance relative to seawater is accurately obtained;
5th, the angle of test platform can be adjusted, and can be directed to the light conditions of different time, change angle of inclination, to obtain Obtain more preferable photoenvironment, it is ensured that test effect;
6th, the inclination angle of seawater pipeline and atomizer with the platform that is exposed to the sun inclination and run-off the straight, make seawater spray when distance be exposed to the sun The distance of platform is stablized constant, rotates with traditional platform and compared with the motionless design of shower nozzle, can reduce platform distance Shower nozzle closely causes water flow impact pressure to strengthen and produce situation about affecting to experimental result excessively;
7th, the height of atomizer can also be adjusted, for the testpieces of different area, high by splash pressure and atomizer The cooperation of degree, can simulate multiple different experimental enviroments, widen the scope of application of device;
8th, can be to including the parameters such as Spitting intensity, single splash time, splash interval and splash number of times in process of the test Flexibly controlled, disclosure satisfy that the requirement of a variety of splash tests, additionally it is possible to experimental rig is improved to experimental enviroment The adaptability of change.
Description of the drawings
Fig. 1 is general structure schematic diagram;
Fig. 2 is the hanger top view that is exposed to the sun;
Fig. 3 is the hanger side view that is exposed to the sun;
Fig. 4 is attachment structure schematic diagram;
Fig. 5 is control method flow chart.
Reference:1st, be exposed to the sun hanger for outdoor, and 2, seawater pond, 3, sea water pump, 4, constant-pressure tank, 5, safety valve, 6, feed pipe, 7th, seawater input valve, 8, touch-screen, 9, PLC control unit, 10, salinity sensor, 11, liquid level sensor, 12, pressure sensing Device, 13, frequency converter, 14,24 volts of power modules, 15, support post, 16, be exposed to the sun platform, 17, mounting bracket, 18, pipeline support, 19th, seawater pipeline, 20, atomizer, 21, fixed plate, 22, fixing axle, 23, sealed bearings, 24, positioning orifice plate, 25, electromagnetism Valve, 26, fastening screw, 27, mounting seat, 28, brace rod, 29, angle location hole, 30, lifting fixing nut, 31, installation set Cylinder, 32, mounting rail, 33,380V power supplys, 34,220V power supplys.
Specific embodiment
Embodiments of the present invention are illustrated below according to accompanying drawing.
As shown in Figure 1 to Figure 3, a kind of seawater corrosion prevention coating corrosion resistance test device, including test platform and control platform, The test platform is exposed to the sun hanger 1 by several outdoors and seawater supply system is constituted, and the wherein outdoor hanger 1 that is exposed to the sun includes two Support post 15, is rotatably connected to the platform 16 that is exposed to the sun being rectangle, is provided with junction between the top of two support posts Semicircular positioning orifice plate 24, its straight flange are fixedly connected with the platform 16 that is exposed to the sun, if offering in arc-shaped on positioning orifice plate 24 Dry angle location hole 29, support post 15 is connected with angle location hole 29 by fastening screw 26, by positioning orifice plate 24 Cooperation with support post 15 make to be exposed to the sun platform 16 inclination angle scope at 0-90 °;It is additionally provided with one and rises being exposed to the sun on platform 16 Falling unit, is provided with seawater pipeline 19 on lowering or hoisting gear, the outflow end of seawater pipeline 19 is provided with several towards the platform that is exposed to the sun 16 atomizer 20;Several fixed plate 21 that be used for place testpieces is also movably set with being exposed to the sun on platform 16;
The seawater supply system includes seawater pond 2, sea water pump 3, constant-pressure tank 4 and the feed pipe 6 being sequentially communicated, wherein seawater pond 2 are input into valve 7 by seawater is directly connected to sea, is additionally provided with the frequency converter of adjustment 2 power of sea water pump on sea water pump 2 13, the outflow end of feed pipe 6 is connected with the inflow end of seawater pipeline 19 by magnetic valve 25;
The control platform is made up of touch-screen 8 and the PLC control unit 9 being attached thereto, and wherein PLC control unit 9 is also distinguished It is connected with frequency converter 13 and sensing system.
The lowering or hoisting gear is made up of two mounting brackets 17 and the pipeline support 18 being arranged in mounting bracket 17.
A passage in the width direction is offered in the middle part of 16 length direction of platform that is exposed to the sun, is provided with passage solid Dead axle 22, the two ends of fixing axle 22 are connected with support post 15, are respectively arranged with the junction of support post 15 in fixing axle 22 One sealed bearings 23.
Two mounting rails 32 are provided with along its length on the platform 16 that is exposed to the sun, are respectively offered on two mounting rails 32 Several installing holes, the two ends of fixed plate 21 are separately fixed in installing hole.Preferably, the installing hole one on two mounting rails 32 One is corresponding, and the line between two corresponding installing holes is parallel with the minor face of the platform 16 that is exposed to the sun;Also open in fixed plate 21 It is provided with several installing holes;It is bolt connection between fixed plate 21 and mounting rail 32, is bolt between testpieces and fixed plate 21 Connection.
The support post 15 is arranged in mounting seat 27, is also set between the bottom of support post 15 and mounting seat 27 It is equipped with brace rod 28.
The mounting bracket 17 is trapezoidal, in the middle part of the top margin of mounting bracket 17 is provided with installation sleeve 31, pipeline support 18 lower end is arranged in installation sleeve 31, and is locked by lifting fixing nut 30.
Three showers in " T " font are provided with the seawater pipeline 19, and its vertical portion is connected with seawater pipeline 19 Logical, the two ends of horizontal component are each provided with a downward atomizer in direction 20.
It is flexible pipe that the seawater pipeline 19 is located at the part above the platform 16 that is exposed to the sun and between pipeline support 18.
Safety valve 5 is additionally provided with the constant-pressure tank 4, and the input port of safety valve 5 is connected with the delivery outlet of constant-pressure tank 4, shape Safety relief pipeline into constant-pressure tank 4.
The sensing system includes that salinity sensor 10, liquid level sensor 11 and pressure sensor 12, wherein salinity are passed Sensor 10 is arranged on inside seawater pond 2, and liquid level sensor 11 is arranged on 2 top of seawater pond, and pressure sensor 12 is arranged on constant pressure On tank 4.
A kind of control method of seawater corrosion prevention coating corrosion resistance test device, comprises the following steps:
Step one, control platform electrifying startup, are controlled system initialization operation, and PLC control unit 9 gathers salinity sensor 10th, the data acquisition of liquid level sensor 11 and pressure sensor 12, PLC control unit 9 is by the salinity sensor for collecting 10th, the data of liquid level sensor 11 and pressure sensor 12 are uploaded on touch-screen 8 by ethernet communication module, are carried out Show in real time;
Step 2, by touch-screen 8 to the seawater atomizing pressure of anticorrosive paint seawater corrosion resistance test device, atomization splash when Between, splash interval time and test cycle number of times carry out parameter setting;
Step 3, the startup for controlling anticorrosive paint seawater corrosion resistance test device by touch-screen 8;
Pressure after step 4, PLC control unit 9 receive the parameters set from touch-screen 8, first on detection constant-pressure tank 4 Force value, then adjusts the power of sea water pump 3 by adjusting frequency converter 13, and then the pressure adjusted in constant-pressure tank 4 reaches setting Pressure value;
Step 5 and then, PLC control unit 9 is according to atomization splash time, splash interval time and test cycle number of times Test parameters setting value, by controlling being switched on and off for magnetic valve 25, realizes the break-make control of atomization splash;
Step 6, during atomization splash, the pressure change of 9 real-time detection constant-pressure tank 4 of PLC control unit, and control seawater It is atomized the constant of applied voltage test parameter;
Step 7 is while record opening for the seawater salinity during seawater is atomized applied voltage test, pressure change and atomization splash Time beginning and end time;
If not up to the cycle-index for setting, return to step repeats above procedure to step 8 cycle-index;If reaching setting Cycle-index, by touch-screen 8 by off-test, collects test data and generates test summary sheet.
As shown in figure 4, the concrete attachment structure of the control platform is as follows.
Power input L1, N1 of PLC control unit 9 is connected with output end L1, N1 of 220V power supplys 34 respectively;PLC is controlled The power end L+ of unit processed 9 is connected with+24V the ports of 24 volts of power modules 14;The earth terminal M of PLC control unit 9 and 24 volts of electricity - 24V ports the connection of source module 14;
4-20mA signal output parts A1, B1 of salinity sensor 10 inside the seawater pond 2 respectively with PLC control unit 9 Analog input mModule 4-20mA signal input parts A1, B1 connection;4- installed in the liquid level sensor on 2 top of seawater pond 20mA signal output parts A2, B2 4-20mA signal input part A2, B2 respectively with the Analog input mModule of PLC control unit 9 Connection;4-20mA signal output parts A3, B3 of pressure sensor 12 on the constant-pressure tank 5 respectively with PLC control unit 9 4-20mA signal input parts A3, B3 connection of Analog input mModule.
4-20mA signal output parts A4, B4 of frequency converter 13 4- respectively with the Analog input mModule of PLC control unit 9 20mA signal input parts A4, B4 connect;4-20mA signal input parts AO1, BO1 of frequency converter 13 respectively with PLC control unit 9 4-20mA signal output parts AO1, BO1 connection of analog output module.
Fault-signal output end I0.1 of frequency converter 13 is connected with the input I0.1 of the I/O modules of PLC control unit 9, Failure+24V the inputs of frequency converter 13 are connected with+24V the output ends of 24 volts of power modules 14;The run signal of frequency converter 13 is defeated Go out to hold I0.3 and the input I0.3 of the I/O modules of PLC control unit 9 to be connected, the operation+24V inputs of frequency converter 13 and 24 + 24V output ends the connection of volt power module 14;Control signal ST1 of frequency converter 13 and the I/O output ends of PLC control unit 9 ST1 connects;The earth terminal GND of frequency converter 13 is connected with -24V the output ends of 24 volts of power modules 14.
Control signal Q0.1, Q0.2 of N number of magnetic valve 25 ..., Q0.NN<=20 I/O respectively with PLC control unit 9 Output end Q0.1, Q0.2 ..., Q0.N(N≤20)Connection;Power end+the 24V of N number of magnetic valve 25 and 24 volts of power modules 14+ 24V output ends connect;
380V inputs L1, L2, L3 of frequency converter 13 is connected with input L1, L2, L3 of 380V power supplys 33 respectively;Frequency converter 13 380V output ends U, V, W is connected with power end U, V, W of sea water pump 3 respectively;The ground wire PE of frequency converter 13 and 380V power supplys 33 ground wire PE connections;The ground wire PE1 of frequency converter 13 is connected with the ground wire PE1 of sea water pump 3.
Ethernet module as the capital equipment of man-machine interaction, the Ethernet interface of touch-screen 8 and PLC control unit 9 Communication interface connection, realize the number between the monitoring interface of 8 simulated seawater splash experimental rig of PLC control unit 9 and touch-screen Show the control with simulated seawater splash experimental rig working condition when factually.
In as the PLC control unit 9 of control core, it is built-in with sensor data acquisition program, PID frequency conversions pressure and adjusts Program, startup/stopping control program and man-machine interaction program.
As shown in figure 5, the specific operation process of the present invention is as follows.
First, according to the size of testpieces, position of the fixed plate 21 on mounting rail 32 is adjusted, and testpieces is fixed on In fixed plate 21;Further according to required testpieces angle of inclination is tested, the angle of inclination of adjustment positioning orifice plate 24 selects properly Angle location hole 29, after by the platform 16 that is exposed to the sun be placed on two positioning orifice plates 24 straight flanges on, complete the fixation at angle of inclination; The height of pipeline support 18 can be then adjusted, allows shower water to cover all testpieces.
Next experimental rig electrifying startup, carries out the initialization of PLC control platforms.PLC control unit 9 executes sensor Data acquisition program, realizes the data acquisition of salinity sensor 10, liquid level sensor 11 and pressure sensor 12 respectively, and will The data transfer for obtaining shows each several part data to carry out man-machine interactive operation to touch-screen 8.Then pass through touch-screen 8 Splash pressure, splash time, splash interval time and splash number of times are set, completion system is initialized.
Frequency converter 13 is adjusted to the power of sea water pump 3 under the control of PLC control unit 9 afterwards, to ensure constant pressure The pressure of the seawater that tank 4 is transferred out is matched with the splash pressure for setting, and keeps stable.Then opens solenoid valve 25, seawater Seawater in pond 2 in the presence of sea water pump 3, through constant-pressure tank 4, is flowed out with stable flow velocity, enters outdoor by feed pipe 6 Be exposed to the sun hanger 1.It is exposed to the sun on hanger 1 in outdoor, seawater flows through seawater pipeline 19, goes out from 20 splash of atomizer.
Finally, testpieces carries out the test of the performances such as corrosion resistance under the spray of seawater.If the single splash time is not Setting value can be reached, is then kept the VFC carried out by sea water pump 3, is made the pressure in constant-pressure tank 4 constant, proceed to try Test;Setting value being reached when the single splash time, then closing magnetic valve 25, test suspends, and enters splash interval time.If between splash Setting value is not up to every the time, is then kept the VFC carried out by sea water pump 3, is made the pressure in constant-pressure tank 4 constant, work as splash After interval time reaches setting value, test continues, and whether detection splash number of times reaches setting value.If splash number of times not up to sets Value, then repeat single splash, until splash number of times reaches setting value, will be tested by touch-screen 8 and is stopped.

Claims (10)

1. a kind of seawater corrosion prevention coating corrosion resistance test device, including test platform and control platform, it is characterised in that:
The test platform is exposed to the sun hanger by several outdoors(1)Constitute with seawater supply system, wherein be exposed to the sun hanger for outdoor(1) Including two support posts(15), between the top of two support posts, it is rotatably connected to the platform that is exposed to the sun being rectangle(16), Junction is provided with semicircular positioning orifice plate(24), its straight flange and the platform that is exposed to the sun(16)It is fixedly connected, in positioning orifice plate(24) On offer several angle location holes in arc-shaped(29), support post(15)By fastening screw(26)With angle location hole (29)It is connected, by positioning orifice plate(24)With support post(15)Cooperation make the platform that is exposed to the sun(16)Inclination angle scope in 0- 90°;In the platform that is exposed to the sun(16)On be additionally provided with a lowering or hoisting gear, be provided with seawater pipeline on lowering or hoisting gear(19), seawater pipe Road(19)Outflow end be provided with several towards being exposed to the sun platform(16)Atomizer(20);In the platform that is exposed to the sun(16)On also live Move and be provided with several fixed plates for being used for placing testpieces(21);
The seawater supply system includes the seawater pond being sequentially communicated(2), sea water pump(3), constant-pressure tank(4)And feed pipe(6), its Middle seawater pond(2)Valve is input into by seawater(7)It is directly connected to sea, in sea water pump(2)On be additionally provided with adjustment sea water pump (2)The frequency converter of power(13), feed pipe(6)Outflow end pass through magnetic valve(25)With seawater pipeline(19)Inflow end be connected Connect;
The control platform is by touch-screen(8)With the PLC control unit being attached thereto(9)Composition, wherein PLC control unit(9) Also respectively with frequency converter(13)It is connected with sensing system.
2. a kind of seawater corrosion prevention coating corrosion resistance test device as claimed in claim 1, it is characterised in that:The lowering or hoisting gear By two mounting brackets(17)Be arranged on mounting bracket(17)On pipeline support(18)Composition.
3. a kind of seawater corrosion prevention coating corrosion resistance test device as claimed in claim 1, it is characterised in that:The platform that is exposed to the sun (16)On be provided with two mounting rails along its length(32), in two mounting rails(32)On respectively offer several installing holes, Fixed plate(21)Two ends be separately fixed in installing hole.
4. a kind of seawater corrosion prevention coating corrosion resistance test device as claimed in claim 1, it is characterised in that:The support post (15)It is arranged on mounting seat(27)On, support post(15)Bottom and mounting seat(27)Between be additionally provided with brace rod (28).
5. a kind of seawater corrosion prevention coating corrosion resistance test device as claimed in claim 2, it is characterised in that:The mounting bracket (17)Trapezoidal, in mounting bracket(17)Top margin in the middle part of be provided with installation sleeve(31), pipeline support(18)Lower end arrange In installation sleeve(31)In, and by lifting fixing nut(30)Locking.
6. a kind of seawater corrosion prevention coating corrosion resistance test device as claimed in claim 1, it is characterised in that:The seawater pipeline (19)On be provided with three showers in " T " font, its vertical portion and seawater pipeline(19)Connection, the two ends of horizontal component It is each provided with a downward atomizer in direction(20).
7. a kind of seawater corrosion prevention coating corrosion resistance test device as claimed in claim 1, it is characterised in that:The seawater pipeline (19)It is located at the platform that is exposed to the sun(16)Top and pipeline support(18)Between part be flexible pipe.
8. a kind of seawater corrosion prevention coating corrosion resistance test device as claimed in claim 1, it is characterised in that:The constant-pressure tank (4)On be additionally provided with safety valve(5), safety valve(5)Input port and constant-pressure tank(4)Delivery outlet connection, formed constant-pressure tank(4) Safety relief pipeline.
9. a kind of seawater corrosion prevention coating corrosion resistance test device as claimed in claim 1, it is characterised in that:The sensor system System includes salinity sensor(10), liquid level sensor(11)And pressure sensor(12), wherein salinity sensor(10)It is arranged on Seawater pond(2)Inside, liquid level sensor(11)It is arranged on seawater pond(2)Top, pressure sensor(12)It is arranged on constant-pressure tank(4) On.
10. a kind of control method of seawater corrosion prevention coating corrosion resistance test device, it is characterised in that:Comprise the following steps:
Step one, control platform electrifying startup, are controlled system initialization operation, PLC control unit(9)Collection salinity sensing Device(10), liquid level sensor(11), and pressure sensor(12)Data acquisition, PLC control unit(9)By the salt for collecting Degree sensor(10), liquid level sensor(11), and pressure sensor(12)Data uploaded to by ethernet communication module Touch-screen(8)On, shown in real time;
Step 2, pass through touch-screen(8)To when the seawater atomizing pressure of anticorrosive paint seawater corrosion resistance test device, atomization splash Between, splash interval time and test cycle number of times carry out parameter setting;
Step 3, pass through touch-screen(8)The startup of control anticorrosive paint seawater corrosion resistance test device;
Step 4, PLC control unit(9)Receive from touch-screen(8)After the parameters of setting, constant-pressure tank is detected first(4) On pressure value, then by adjust frequency converter(13)To adjust sea water pump(3)Power, and then adjust constant-pressure tank(4)Interior Pressure reaches the pressure value of setting;
Step 5 and then, PLC control unit(9)According to atomization splash time, splash interval time and test cycle number of times Test parameters setting value, by control magnetic valve(25)Be switched on and off, realize atomization splash break-make control;
Step 6, atomization splash during, PLC control unit(9)Real-time detection constant-pressure tank(4)Pressure change, and control Seawater is atomized the constant of applied voltage test parameter;
Step 7 is while record opening for the seawater salinity during seawater is atomized applied voltage test, pressure change and atomization splash Time beginning and end time;
If not up to the cycle-index for setting, return to step repeats above procedure to step 8 cycle-index;If reaching setting Cycle-index, by touch-screen(8)By off-test, collect test data and generate test summary sheet.
CN201610977632.2A 2016-11-08 2016-11-08 A kind of seawater corrosion prevention coating corrosion resistance test device and its control method Expired - Fee Related CN106501164B (en)

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CN108489888A (en) * 2018-03-21 2018-09-04 青岛科技大学 A kind of adjustable exposing frame for use in of multi-angle polymorphic type
CN112461497A (en) * 2020-11-05 2021-03-09 中国特种飞行器研究所 Device, system and method for measuring splashing of towing tank model of seaplane

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CN112461497A (en) * 2020-11-05 2021-03-09 中国特种飞行器研究所 Device, system and method for measuring splashing of towing tank model of seaplane
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